CN109158390A - pipeline cleaner - Google Patents
pipeline cleaner Download PDFInfo
- Publication number
- CN109158390A CN109158390A CN201811219555.XA CN201811219555A CN109158390A CN 109158390 A CN109158390 A CN 109158390A CN 201811219555 A CN201811219555 A CN 201811219555A CN 109158390 A CN109158390 A CN 109158390A
- Authority
- CN
- China
- Prior art keywords
- leather cup
- mounting disc
- support shaft
- hinged
- petaloid
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000010985 leather Substances 0.000 claims abstract description 48
- 230000007246 mechanism Effects 0.000 claims abstract description 30
- 238000004140 cleaning Methods 0.000 claims abstract description 22
- 239000000463 material Substances 0.000 claims abstract description 9
- 230000000694 effects Effects 0.000 claims abstract description 8
- 238000009826 distribution Methods 0.000 claims abstract description 4
- 230000004888 barrier function Effects 0.000 claims description 12
- 229920002635 polyurethane Polymers 0.000 claims description 3
- 239000004814 polyurethane Substances 0.000 claims description 3
- 230000000903 blocking effect Effects 0.000 abstract description 9
- 238000010586 diagram Methods 0.000 description 4
- 230000008859 change Effects 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 238000005452 bending Methods 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 238000002955 isolation Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/02—Cleaning pipes or tubes or systems of pipes or tubes
- B08B9/027—Cleaning the internal surfaces; Removal of blockages
- B08B9/04—Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes
- B08B9/053—Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes moved along the pipes by a fluid, e.g. by fluid pressure or by suction
- B08B9/055—Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes moved along the pipes by a fluid, e.g. by fluid pressure or by suction the cleaning devices conforming to, or being conformable to, substantially the same cross-section of the pipes, e.g. pigs or moles
Abstract
The invention discloses pipeline cleaners, including intermediate transit mechanism, the both ends of intermediate transit mechanism, which join, cleaning mechanism, cleaning mechanism includes the support shaft hinged with intermediate transit mechanism, the outer ring fixing sleeve of support shaft is connected to fixed baffle, the side peace of fixed baffle will walk the spring with support shaft pivot bush unit, the other end of spring sets the lantern ring only with support shaft activity adjustment, the outer ring of lantern ring is hinged with the first support bar along the distribution of its axial array, and the other end of first support bar is hinged with the first mounting disc for being fixed to the support shaft socket.The configuration of the present invention is simple is easy to operate, the bowl-shape leather cup of tradition is replaced using petaloid leather cup, it saves material and reduces cost input, the blocking material stream inside pipeline can be made dynamic simultaneously, internal pipe pressure is avoided to increase, it is suitble to the pipeline cleaning of different tube diameters simultaneously, is suitble to the cleaning of the internal diameter narrow conduit generated by damage, pipeline blocking phenomenon will not be generated.
Description
Technical field
The present invention relates to pipeline cleaning technical field more particularly to pipeline cleaners.
Background technique
Pipe transporting fluid pushes piston-like object cleaning inner-walls of duct referred to as " pigging " to be widely used in oil and gas industry.From
Since Knapp companies of the U.S. in 1962 and Girard company successfully develop pipe cleaner, pipe cleaner has become most common clear
Piping tool.It has the advantage that cleaning caliber range is big, pipeline mileage is long；It is corrosion-free to tube body, to environment without chemical dirty
Dye；Uniformly, thoroughly, cleaning charge is low for snaking；It can on-line production operation.Pipe cleaner is roughly divided into 4 kinds according to using purpose: draining/
Cleaning, in batches/isolation different product, duct survey/detection, pipe-line maintenance.With draining/cleaning production different in batches/isolation
The pipe cleaner of product effect is also known as practical pipe cleaner；Detection and maintenance pipe cleaner are also known as intelligent pig, and structure is complicated, can
For the entire life cycle of pipeline, and different effects is played in different times.Mandrel formula pipe cleaner, refers to containing one
Mandrel body and the pipe cleaner for being axially distributed multiple plectanes or leather cup.Such pipe cleaner can form multiple close with inside pipe wall
Cover, these sealing surfaces have sharp keen boundary, the deposit of inside pipe wall can be removed.Leather cup is compared with plectane: leather cup exists
Under the action of tube fluid pressure difference, a kind of trend expanded around is generated, to form excellent sealing with inside pipe wall, and is guaranteed
The magnitude of interference of leather cup and tube wall；Plectane is easily in operation because abrasion and tube wall form gap, and leakproofness is slightly worse, but it can be two-way
Operation, once blocking can blowback de-plugging, but leather cup raw material investment it is larger, plectane does not adapt to caliber change, needs thus
Pipeline cleaner.
Summary of the invention
The purpose of the present invention is to solve disadvantages existing in the prior art, and the pipeline cleaner proposed.
To achieve the goals above, present invention employs following technical solutions:
Pipeline cleaner, including intermediate transit mechanism, the both ends of the intermediate transit mechanism, which join, cleaning mechanism, described clear
Managing mechanism includes the support shaft hinged with intermediate transit mechanism, and the outer ring fixing sleeve of the support shaft is connected to fixed baffle, described
The side peace of fixed baffle will walk spring with support shaft pivot bush unit, the other end of the spring set only with support shaft activity
The lantern ring of adjusting, the outer ring of the lantern ring are hinged with the first support bar along the distribution of its axial array, the first support bar
The other end is hinged with the first mounting disc for being fixed to the support shaft socket, and the side of the first support bar is provided with and lantern ring outer ring
Hinged second support bar, the other end of the second support bar are hinged with the second mounting disc for being fixed to the support shaft socket, institute
It states the first mounting disc and the second mounting disc and offers the sliding slot along the setting of its axis direction array close to the side of fixed baffle,
The internal slide of the sliding slot is socketed with leather cup backplate, and the leather cup backplate is inlaid with petaloid skin close to the side of the first mounting disc
Bowl.
Preferably, the intermediate transit mechanism includes connecting sleeve, and the inner ring of the connecting sleeve is fixed with baffle, described
The two sides of baffle are welded with connecting spring, and the other end of the connecting spring is welded with the connecting rod hinged with support shaft, described
The outer ring fixing sleeve of connecting sleeve is connected to the barrier plate of ring structure.
Preferably, the petaloid leather cup in first mounting disc is staggered with the petaloid leather cup in the second mounting disc.
Preferably, the horizontal basal plane of the sliding slot is T-type structure, and the leather cup backplate is opened up close to the side of the first mounting disc
There is the card slot being arranged along its length, and card slot and petaloid leather cup are clamped.
Preferably, the two sides of the barrier plate are arc-shaped structure, and the equal evagination of circular arc of barrier plate two sides is arranged.
Preferably, the second support bar between the petaloid leather cup in the first mounting disc stretch out with the second mounting disc on
Petaloid leather cup is hinged, and the petaloid leather cup is made of polyurethane material.
Beneficial effects of the present invention:
By the intermediate transit mechanism of setting, cleaning mechanism, fixed baffle, spring, lantern ring, first support bar, the first mounting disc,
Second support bar, the second mounting disc, support shaft, sliding slot, leather cup backplate, petaloid leather cup, connecting sleeve, baffle, connecting spring, company
Extension bar and barrier plate replace the bowl-shape leather cup of tradition using petaloid leather cup, save so that the design structure simple operations are convenient and efficient
Material reduces cost input, while the blocking material stream inside pipeline can be made dynamic, avoids internal pipe pressure from increasing, fits simultaneously
The pipeline cleaning of different tube diameters is closed, is suitble to the cleaning of the internal diameter narrow conduit generated by damage, pipeline blocking phenomenon will not be generated.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of pipeline cleaner proposed by the present invention；
Fig. 2 is the structural schematic diagram of pipeline cleaner the first mounting disc and the second mounting disc proposed by the present invention；
Fig. 3 is the structural schematic diagram of pipeline cleaner intermediate transit proposed by the present invention mechanism；
Fig. 4 is the structural schematic diagram of pipeline cleaner leather cup backplate proposed by the present invention.
In figure: 1 intermediate transit mechanism, 2 cleaning mechanisms, 3 fixed baffles, 4 springs, 5 lantern rings, 6 first support bars, 7 first
Mounting disc, 8 second support bars, 9 second mounting discs, 10 support shafts, 11 sliding slots, 12 leather cup backplates, 13 petaloid leather cups, 14 connector sleeves
Pipe, 15 baffles, 16 connecting springs, 17 connecting rods, 18 barrier plates.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.
Referring to Fig.1-4, pipeline cleaner, including intermediate transit mechanism 1, the both ends of intermediate transit mechanism 1, which join, to be had clearly
Mechanism 2 is managed, cleaning mechanism 2 includes the support shaft 10 hinged with intermediate transit mechanism 1, and the outer ring fixing sleeve of support shaft 10 is connected to solid
Determine baffle 3, the side peace of fixed baffle 3 will walk the spring 4 with 10 pivot bush unit of support shaft, the other end of spring 4 set only with
The lantern ring 5 of 10 activity adjustment of support shaft, the outer ring of lantern ring 5 be hinged with along its axial array distribution first support bar 6, first
The other end of strut 6 is hinged with the first mounting disc 7 being fixedly attached with support shaft 10, the side of first support bar 6 be provided with
The hinged second support bar 8 in 5 outer ring of lantern ring, the other end of second support bar 8 are hinged with second be fixedly attached with support shaft 10
Mounting disc 9, the first mounting disc 7 and the second mounting disc 9 are offered close to the side of fixed baffle 3 to be set along its axis direction array
The sliding slot 11 set, the internal slide of sliding slot 11 are socketed with leather cup backplate 12, and leather cup backplate 12 is inlayed close to the side of the first mounting disc 7
Embedded with petaloid leather cup 13.
Intermediate transit mechanism 1 includes connecting sleeve 14, and the inner ring of connecting sleeve 14 is fixed with baffle 15, the two sides of baffle 15
It is welded with connecting spring 16, the other end of connecting spring 16 is welded with the connecting rod 17 hinged with support shaft 10, connecting sleeve 14
Outer ring fixing sleeve be connected to the barrier plate 18 of ring structure, on the petaloid leather cup 13 and the second mounting disc 9 in the first mounting disc 7
Petaloid leather cup 13 is staggered, and the horizontal basal plane of sliding slot 11 is T-type structure, and leather cup backplate 12 is opened close to the side of the first mounting disc 7
Equipped with the card slot being arranged along its length, and card slot and petaloid leather cup 13 are clamped, and the two sides of barrier plate 18 are arc-shaped knot
Structure, and the equal evagination setting of circular arc of 18 two sides of barrier plate, second support bar 8 is between the petaloid leather cup 13 in the first mounting disc 7
It stretches out with the petaloid leather cup 13 in the second mounting disc 9 hingedly, petaloid leather cup 13 is made of polyurethane material.
Working principle: with the variation of internal diameter of the pipeline when use, the petaloid leather cup 13 made is along the first mounting disc 7 and second
The diametrical direction of mounting disc 9 moves, and then leather cup backplate 12 is driven to move, at this time first support bar 6 and second support bar 9 push away
Spring 4 of moving movement, so that caliber change is adapted to, while when blocking substance in pipeline inside is more, with petaloid leather cup 13
Under cleaning effect, blocking substance is discharged from the gap between adjacent petaloid leather cup 13, so that internal pipe pressure is avoided to increase,
Simultaneously when pipe bending, support shaft 10 is rotated with intermediate transit mechanism 1, when bending angle is excessive, barrier plate
18 pair of second mounting disc 9 contradicts, while moves support shaft 10 to the direction far from intermediate transit mechanism 1, to make pipe
Road pipe cleaner adapts to the cleaning of crooked pipeline, and the design structure simple operations are convenient and efficient, replaces traditional bowl using petaloid leather cup
Shape leather cup saves material and reduces cost input, while the blocking material stream inside pipeline can be made dynamic, avoids internal pipe pressure
Increase, while being suitble to the pipeline cleaning of different tube diameters, is suitble to the cleaning of the internal diameter narrow conduit generated by damage, pipe will not be generated
Road blocking phenomenon.
The foregoing is only a preferred embodiment of the present invention, but scope of protection of the present invention is not limited thereto,
Anyone skilled in the art in the technical scope disclosed by the present invention, according to the technique and scheme of the present invention and its
Inventive concept is subject to equivalent substitution or change, should be covered by the protection scope of the present invention.
Claims (6)
1. pipeline cleaner, including intermediate transit mechanism (1), which is characterized in that hand at the both ends of the intermediate transit mechanism (1)
It is connected to cleaning mechanism (2), the cleaning mechanism (2) includes the support shaft (10) hinged with intermediate transit mechanism (1), the support
The outer ring fixing sleeve of axis (10) is connected to fixed baffle (3), and the side peace of the fixed baffle (3) will be walked and support shaft (10) activity
The spring (4) of socket, the other end of the spring (4) set the lantern ring (5) only with support shaft (10) activity adjustment, the lantern ring
(5) outer ring is hinged with the first support bar (6) along the distribution of its axial array, and the other end of the first support bar (6) is hinged
There is the first mounting disc (7) being fixedly attached with support shaft (10), the side of the first support bar (6) is provided with and lantern ring (5)
The hinged second support bar in outer ring (8), the other end of the second support bar (8) is hinged with to be fixedly attached with support shaft (10)
Second mounting disc (9), first mounting disc (7) and the second mounting disc (9) offer edge close to the side of fixed baffle (3)
The sliding slot (11) of its axis direction array setting, the internal slide of the sliding slot (11) are socketed with leather cup backplate (12), the skin
Bowl backplate (12) is inlaid with petaloid leather cup (13) close to the side of the first mounting disc (7).
2. pipeline cleaner according to claim 1, which is characterized in that the intermediate transit mechanism (1) includes connector sleeve
It manages (14), the inner ring of the connecting sleeve (14) is fixed with baffle (15), and the two sides of the baffle (15) are welded with connecting spring
(16), the other end of the connecting spring (16) is welded with and support shaft (10) hinged connecting rod (17), the connecting sleeve
(14) outer ring fixing sleeve is connected to the barrier plate (18) of ring structure.
3. pipeline cleaner according to claim 1, which is characterized in that the petaloid leather cup on first mounting disc (7)
(13) it is staggered with the petaloid leather cup (13) on the second mounting disc (9).
4. pipeline cleaner according to claim 1, which is characterized in that the horizontal basal plane of the sliding slot (11) is T-type structure,
The leather cup backplate (12) offers the card slot being arranged along its length close to the side of the first mounting disc (7), and card slot with
Petaloid leather cup (13) clamping.
5. pipeline cleaner according to claim 2, which is characterized in that the two sides of the barrier plate (18) are arc-shaped
Structure, and the equal evagination setting of circular arc of barrier plate (18) two sides.
6. pipeline cleaner according to claim 1, which is characterized in that the second support bar (8) is from the first mounting disc
(7) it is stretched out between the petaloid leather cup (13) on the petaloid leather cup (13) on the second mounting disc (9) hingedly, the petaloid leather cup
(13) it is made of polyurethane material.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811219555.XA CN109158390A (en) | 2018-10-19 | 2018-10-19 | pipeline cleaner |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811219555.XA CN109158390A (en) | 2018-10-19 | 2018-10-19 | pipeline cleaner |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109158390A true CN109158390A (en) | 2019-01-08 |
Family
ID=64878455
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811219555.XA Pending CN109158390A (en) | 2018-10-19 | 2018-10-19 | pipeline cleaner |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109158390A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109794478A (en) * | 2019-02-27 | 2019-05-24 | 沈阳鑫联石化设备有限公司 | A kind of automatic compensating magnetic force scale removal pipe cleaner |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CH660562A5 (en) * | 1981-11-24 | 1987-05-15 | Diga Die Gasheizung Gmbh | Scraper for the lining of pipelines |
| US20030029256A1 (en) * | 1998-02-18 | 2003-02-13 | Savard Donald D. | Pig for detecting an obstruction in a pipeline |
| CN202105825U (en) * | 2011-04-22 | 2012-01-11 | 中国石油天然气集团公司 | Bidirectional pig for pressure controlled pipeline flow discharge |
| CN203508528U (en) * | 2013-09-27 | 2014-04-02 | 中国海洋石油总公司 | Anti-blocking air spraying type jet flow pipe cleaning device |
| US20150059498A1 (en) * | 2011-12-12 | 2015-03-05 | Eni S.P.A. | Pipeline inspection apparatus for the internal inspection of pipelines |
| CN205926504U (en) * | 2016-07-19 | 2017-02-08 | 中国石油天然气股份有限公司 | Pipe cleaning device |
| CN107030072A (en) * | 2017-05-29 | 2017-08-11 | 江苏省金峰石油机械制造有限公司 | It is a kind of to prevent the leather cup wiper of deformation |
| CN209139394U (en) * | 2018-10-19 | 2019-07-23 | 董志彬 | Pipeline cleaner |
-
2018
- 2018-10-19 CN CN201811219555.XA patent/CN109158390A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CH660562A5 (en) * | 1981-11-24 | 1987-05-15 | Diga Die Gasheizung Gmbh | Scraper for the lining of pipelines |
| US20030029256A1 (en) * | 1998-02-18 | 2003-02-13 | Savard Donald D. | Pig for detecting an obstruction in a pipeline |
| CN202105825U (en) * | 2011-04-22 | 2012-01-11 | 中国石油天然气集团公司 | Bidirectional pig for pressure controlled pipeline flow discharge |
| US20150059498A1 (en) * | 2011-12-12 | 2015-03-05 | Eni S.P.A. | Pipeline inspection apparatus for the internal inspection of pipelines |
| CN203508528U (en) * | 2013-09-27 | 2014-04-02 | 中国海洋石油总公司 | Anti-blocking air spraying type jet flow pipe cleaning device |
| CN205926504U (en) * | 2016-07-19 | 2017-02-08 | 中国石油天然气股份有限公司 | Pipe cleaning device |
| CN107030072A (en) * | 2017-05-29 | 2017-08-11 | 江苏省金峰石油机械制造有限公司 | It is a kind of to prevent the leather cup wiper of deformation |
| CN209139394U (en) * | 2018-10-19 | 2019-07-23 | 董志彬 | Pipeline cleaner |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109794478A (en) * | 2019-02-27 | 2019-05-24 | 沈阳鑫联石化设备有限公司 | A kind of automatic compensating magnetic force scale removal pipe cleaner |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination |