CN109157863A - Theophylline sodium salt Continuous Cooling Crystallization device and method - Google Patents

Theophylline sodium salt Continuous Cooling Crystallization device and method Download PDF

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Publication number
CN109157863A
CN109157863A CN201811143544.8A CN201811143544A CN109157863A CN 109157863 A CN109157863 A CN 109157863A CN 201811143544 A CN201811143544 A CN 201811143544A CN 109157863 A CN109157863 A CN 109157863A
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CN
China
Prior art keywords
crystallizer
sodium salt
cooler
theophylline sodium
theophylline
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201811143544.8A
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Chinese (zh)
Inventor
高淑平
卢风君
任国庆
孙少英
李连冬
马辉
王松远
杨建雄
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Hebei Guangxiang Pharmaceutical Technology Co Ltd
Shijiazhuang No 4 Pharmaceutical Co Ltd
Original Assignee
Hebei Guangxiang Pharmaceutical Technology Co Ltd
Shijiazhuang No 4 Pharmaceutical Co Ltd
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Application filed by Hebei Guangxiang Pharmaceutical Technology Co Ltd, Shijiazhuang No 4 Pharmaceutical Co Ltd filed Critical Hebei Guangxiang Pharmaceutical Technology Co Ltd
Priority to CN201811143544.8A priority Critical patent/CN109157863A/en
Publication of CN109157863A publication Critical patent/CN109157863A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D9/00Crystallisation
    • B01D9/0004Crystallisation cooling by heat exchange
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D9/00Crystallisation
    • B01D9/0063Control or regulation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D9/00Crystallisation
    • B01D2009/0086Processes or apparatus therefor

Abstract

The invention discloses a kind of theophylline sodium salt Continuous Cooling Crystallization device and methods.The device includes crystallizer and cooler, and the supersaturated solution feed inlet of the crystallizer is connected with the liquid outlet of the cooler, and the material liquid outlet of the crystallizer is connected with the inlet of the cooler.Theophylline sodium salt Continuous Cooling Crystallization device provided by the present invention, cooler and crystallizer are used in combination, pass through the cooling effect of cooler, substantially reduce the theophylline sodium salt solubility in theophylline sodium salt solution, feed liquid forms supersaturated solution, and excessive theophylline sodium salt is precipitated in supersaturated solution in a crystallizer, obtains required theophylline sodium salt.

Description

Theophylline sodium salt Continuous Cooling Crystallization device and method
Technical field
The present invention relates to crystallisation by cooling fields, and are specifically related to a kind of theophylline sodium salt Continuous Cooling Crystallization device and method.
Background technique
Theophylline sodium salt, i.e. 1,3- dimethyl xanthine sodium salt, as theophylline intermediate and be widely used.It is existing The conventional production method of theophylline sodium salt are as follows: be condensed with cyanoacetic acid and dimethyl urea, generate 1,3- dimethyl cyanogen acetylurea, then in alkali Property under the conditions of cyclization 1,3- dimethyl -4- imino group urea piperazine is made, then nitrosation and restore to obtain 1,3- dimethyl -4,5- diamino Finally the product are made with the acylated simultaneously cyclization of formic acid in base urea piperazine.Currently, the precipitation mode of crystal used by theophylline sodium salt is nature Sedimentation either stirring decrease temperature crystalline, not only short time consumption is long for these methods, and efficiency is very low, large labor intensity.
Summary of the invention
The main purpose of the present invention is to provide a kind of theophylline sodium salt Continuous Cooling Crystallization device and methods, to optimize theophylline The efficiency of sodium salt Continuous Cooling Crystallization.
For this purpose, provide a kind of theophylline sodium salt Continuous Cooling Crystallization device in the present invention, the device include crystallizer and The supersaturated solution feed inlet of cooler, the crystallizer is connected with the liquid outlet of the cooler, the material of the crystallizer Liquid outlet is connected with the inlet of the cooler.
Preferably, the crystallizer has vertical structure, and is formed with and the knot in the bottom inside of the crystallizer The theophylline sodium salt crystal seed storage groove that brilliant device inner cavity is connected;It is preferred that the crystallizer has inverted cone-shaped structure, the more preferable knot The conical lower portion of brilliant device is as theophylline sodium salt crystal seed storage groove.
Preferably, the inside of the crystallizer is formed with feed pipe, and the arrival end of the feed pipe extends to described The outside of crystallizer is connected with the liquid outlet of the cooler, and the outlet end of the feed pipe is prolonged in the inside of the crystallizer It stretches, and extends close to and be higher than the position of the theophylline sodium salt crystal seed storage groove.
Preferably, crystal discharge port is formed on the side wall of the crystallizer, the setting of the crystal discharge port is in height In the position of the outlet end of the feed pipe;It is preferred that along multiple crystal discharge ports that are vertically arranged with of the crystallizer, it is more excellent Along the longitudinal direction of the crystallizer, the aperture of each crystal discharge port is sequentially reduced from the bottom to top for choosing.
Preferably, blender is provided in the crystallizer, the outlet end of the feed pipe is arranged in the blender Between the crystalliser feet, the preferably described blender is located in the theophylline sodium salt crystal grain storage groove.
Preferably, described device includes feed liquid circulation pump, and the feed liquid that the crystallizer is arranged in the feed liquid circulation pump goes out Between mouth and the inlet of the cooler.
Preferably, feed liquid conveyance conduit is configured between the material liquid outlet of the crystallizer and the cooler inlet, Masterbatch feed inlet and/or material inlet are provided on the feed liquid conveyance conduit.
Preferably, the cooler is cartridge type cooler, is enclosed with muff on the outside of the cooler;The cooler Liquid outlet be higher than inlet, the media outlet of the muff is higher than medium inlet.
Meanwhile a kind of theophylline sodium salt Continuous Cooling Crystallization method is additionally provided in the present invention, this method comprises: S1, general It reacts obtained theophylline sodium salt mother liquor and is cooled to 30-60 DEG C, obtain supersaturated solution;S2, by the supersaturated solution and theophylline Stirred crystallization processing is carried out after the mixing of sodium salt crystal seed, and while obtaining theophylline crystals of sodium salt, obtains feed liquid;S3, will be described Feed liquid is back in step S1.
Preferably, the theophylline sodium salt crystal seed is theophylline sodium salt solid of the D50 range at 75~150 μm.
Theophylline sodium salt Continuous Cooling Crystallization device provided by the present invention, cooler and crystallizer are used in combination, passed through The cooling effect of cooler substantially reduces the theophylline sodium salt solubility in theophylline sodium salt solution, and feed liquid forms supersaturated solution, And excessive theophylline sodium salt is precipitated in supersaturated solution in a crystallizer, obtains required theophylline sodium salt.This Continuous Cooling Crystallization dress The production efficiency that can greatly improve theophylline sodium salt is set, centralized layout reduces land occupation;It is able to produce that granularity is larger and uniform crystalline substance Body;Process control system realizes the operation of DCS system platform, carries out full-automatic centralized control to technological parameter, it is ensured that production technology Stability, improve technique production the degree of automation, reduce labor intensity.
Detailed description of the invention
The drawings are intended to provide a further understanding of the invention, and constitutes part of specification, with following tool Body embodiment is used to explain the present invention together, but is not construed as limiting the invention.In the accompanying drawings:
Fig. 1 is the theophylline sodium salt Continuous Cooling Crystallization device according to the embodiment of the present invention 1.
In figure: 10 being crystallizer, 11 be feed pipe, 12 be crystal discharge port, 20 be cooler, 30 be feed liquid delivery pipe Road, 31 be masterbatch feed inlet, 32 be material inlet, 40 be feed liquid circulation pump.
Specific embodiment
Embodiment one
A kind of theophylline sodium salt Continuous Cooling Crystallization device is provided in this embodiment, as shown in Figure 1, the device includes Crystallizer 10 and cooler 20, the supersaturated solution feed inlet of the crystallizer 10 are connected with the liquid outlet of the cooler 20 Logical, the material liquid outlet of the crystallizer 10 is connected with the inlet of the cooler 20.
Theophylline sodium salt Continuous Cooling Crystallization device provided by the present invention, cooler and crystallizer are used in combination, passed through The cooling effect of cooler substantially reduces the theophylline sodium salt solubility in theophylline sodium salt solution, and feed liquid forms supersaturated solution, And excessive theophylline sodium salt is precipitated in supersaturated solution in a crystallizer, obtains required theophylline sodium salt.This Continuous Cooling Crystallization dress The production efficiency that can greatly improve theophylline sodium salt is set, centralized layout reduces land occupation;It is able to produce that granularity is larger and uniform crystalline substance Body;Process control system realizes the operation of DCS system platform, carries out full-automatic centralized control to technological parameter, it is ensured that production technology Stability, improve technique production the degree of automation, reduce labor intensity.
In this embodiment, crystallizer can be using any existing commercial device.Under preferable case, the crystallizer 10 have vertical structure, and the theophylline being connected with 10 inner cavity of crystallizer is formed in the bottom inside of the crystallizer 10 Sodium salt crystal seed storage groove;It is preferred that the crystallizer 10 has inverted cone-shaped structure, the conical lower portion of the more preferable crystallizer 10 is made For theophylline sodium salt crystal seed storage groove.In this configuration, it can be deposited by the way that theophylline sodium salt crystal seed is arranged in 10 inner cavity of crystallizer Slot is put to store theophylline sodium salt, utilizes the percent crystallization in massecuite and crystallization purity of the presence optimization theophylline sodium salt of theophylline sodium salt crystal seed.
In the case of in this embodiment it is preferred that, the inside of the crystallizer 10 is formed with feed pipe 11, the charging The outside that the arrival end of pipeline 11 extends to the crystallizer 10 is connected with the liquid outlet of the cooler 20, the feed pipe 11 outlet end and extends close in the internal stretch of the crystallizer 10 and is higher than the theophylline sodium salt crystal seed storage groove Position.In this configuration, by controlling the position of 11 outlet end of feed pipe, so that the theophylline flowed by feed pipe 11 Sodium salt mother liquor can come into full contact with the theophylline sodium salt crystal seed inside crystallizer 10, and then optimize the percent crystallization in massecuite and knot of theophylline sodium salt Brilliant purity.
In the case of in this embodiment it is preferred that, crystal discharge port 12, institute are formed on the side wall of the crystallizer 10 State the position of the outlet end for being positioned above the feed pipe 11 of crystal discharge port 12;It is preferred that along the vertical of the crystallizer 10 To being provided with multiple crystal discharge ports 12, the more preferably longitudinal direction along the crystallizer 10, the aperture of each crystal discharge port 12 It is sequentially reduced from the bottom to top.In this configuration, by the way that crystal discharge port 12 is arranged according to pre-defined rule, being conducive to collect has The theophylline sodium salt particle of predetermined size, to correspond to subsequent requirement.
In the case of in this embodiment it is preferred that, blender is provided in the crystallizer 10, the blender setting exists Between 10 bottom of outlet end and the crystallizer of the feed pipe 11, it is brilliant that the preferably described blender is located at the theophylline sodium salt In grain storage groove.In this configuration, by the way that blender is arranged, be conducive to that the theophylline sodium salt positioned at 10 bottom of crystallizer is promoted to transport It is dynamic, and promote theophylline sodium salt mother liquor that can come into full contact with the theophylline sodium salt crystal seed inside crystallizer 10, and then optimize theophylline sodium The percent crystallization in massecuite and crystallization purity of salt.
In the case of in this embodiment it is preferred that, described device includes feed liquid circulation pump 40, and the feed liquid circulation pump 40 is set It sets between the material liquid outlet of the crystallizer 10 and the inlet of the cooler 20.In this configuration, expected by setting Liquid circulating pump 40 is conducive to control recycling for supersaturated solution, and then can be with the efficiency of comprehensively control theophylline sodium salt crystal With percent crystallization in massecuite.
In the case of in this embodiment it is preferred that, the material liquid outlet of the crystallizer 10 and 20 inlet of cooler Between be configured with feed liquid conveyance conduit 30, be provided with masterbatch feed inlet 31 and/or feedstock on the feed liquid conveyance conduit 30 Mouth 32.In this configuration by being provided with masterbatch feed inlet 31 and/or material inlet 32 on feed liquid conveyance conduit 30, have Conducive to so that theophylline sodium salt mother liquor and/or other raw materials are sufficiently mixed with supersaturated solution, to improve while Optimizing Flow Efficiency.
In the case of in this embodiment it is preferred that, the cooler is cartridge type cooler, and the outside of the cooler is wrapped up There is muff;The liquid outlet of the cooler is higher than inlet, and the media outlet of the muff is higher than medium inlet.
Embodiment two
In this embodiment, a kind of theophylline sodium salt Continuous Cooling Crystallization method is provided, this method comprises:
S1, the theophylline sodium salt mother liquor for obtaining reaction obtain supersaturated solution through cooling treatment (preferably);
S2, stirred crystallization processing is carried out after mixing the supersaturated solution with theophylline sodium salt crystal seed, and obtaining theophylline While crystals of sodium salt, feed liquid is obtained;
S3, the feed liquid is back in step S1.
In this embodiment, in step S1 the temperature of cooling treatment within the scope of 30~60 DEG C.Have within the scope of this Reach hypersaturated state conducive to theophylline sodium salt solution.
In this embodiment, theophylline sodium salt crystal seed employed in step S2 is to grow naturally from theophylline sodium salt mother liquor Crystal seed out, granularity is within 75~150 μ ms.There is granularity by using this crystal seed and saturated solution stirred crystallization Uniformly, advantage with high purity.
In this embodiment, the condition of stirred crystallization includes in step S2, temperature be 15~30 DEG C, the time be 30~ 60min carries out the precipitation that crystallization is conducive to theophylline sodium salt continuous-stable under these conditions.
The embodiment is further illustrated below in conjunction with specific embodiment.
Theophylline sodium salt is the intermediate of caffeine, and preparation process has disclosed, and process is as follows:
Cyanoacetic acid is reacted with dimethyl urea generates diformazan cyanogen acetylurea;Diformazan cyanogen acetylurea is reacted with liquid alkaline generates 6- amino- 1,3- dimethyl uracil (diformazan -4AU);Diformazan -4AU is reacted with sodium nitrite in acid condition generates diformazan-NAU;Two First-NAU is diformazan-DAU by hydrogen reducing in the presence of a catalyst.Diformazan-DAU is reacted with formic acid generates diformazan-FAU, and two First-FAU reacts production theophylline sodium salt solution with liquid alkaline.
Embodiment 1:
Device: theophylline sodium salt Continuous Cooling Crystallization device shown in FIG. 1 is used;
Method: the theophylline sodium salt mother liquor of aforementioned preparation is squeezed into cooler by feed liquid conveyance conduit 30, feed liquid circulation pump 40 In 20, it is cooled to 15~30 DEG C in cooler 20, is entered in crystallizer 10 (volume is equal to 50L) by feed pipe 11 afterwards, With the theophylline sodium for being 75~150 μm positioned at granularity in theophylline sodium salt crystal seed storage groove, being grown naturally from theophylline sodium salt mother liquor The mixing of salt crystal seed crystallizes 30~60min, and from the crystal discharge port output theophylline on the side wall of crystallizer at 15~30 DEG C Crystals of sodium salt product.
Conclusion: the theophylline sodium salt mother liquor that aforementioned device with continuous feed, can handle 5kg only needs 0.5~1.5h, and from knot Crystal discharge port on the side wall of brilliant device can be 75~150 μm with the even-grained crystal of output, particle size range, it can be seen that Using with device, being not only able to improve the efficiency of crystallization treatment, and it is relatively thin to obtain granularity according to the method for the present invention Small theophylline crystals of sodium salt.
Comparative example 1
Device: commercially available conventional crystallization device (not including cooler);
The theophylline sodium salt mother liquor of aforementioned preparation is delivered in conventional crystallization apparatus by method, under agitation, cooling To 20~25 DEG C of temperature, 8~10h of crystallisation by cooling is carried out, obtains theophylline crystals of sodium salt product.
Conclusion: aforementioned device is intermittent feeding device, and the theophylline sodium salt mother liquor for handling 5kg needs 8~10h, Er Qiesuo The crystal size of output be 200~350 μm, it can be seen that using according to the method in the prior art with device, crystallization treatment It is inefficient, and theophylline crystals of sodium salt granularity is comparatively coarse, and particle size range difference is larger.
The foregoing is only a preferred embodiment of the present invention, is not intended to restrict the invention, for the skill of this field For art personnel, the invention may be variously modified and varied.All within the spirits and principles of the present invention, made any to repair Change, is equivalent, replacement, improvement etc. should all be included in the protection scope of the present invention.

Claims (10)

1. a kind of theophylline sodium salt Continuous Cooling Crystallization device, which is characterized in that described device includes crystallizer (10) and cooler (20), the supersaturated solution feed inlet of the crystallizer (10) is connected with the liquid outlet of the cooler (20), the crystallization The material liquid outlet of device (10) is connected with the inlet of the cooler (20).
2. the apparatus according to claim 1, which is characterized in that the crystallizer (10) has vertical structure, and described The bottom inside of crystallizer (10) is formed with the theophylline sodium salt crystal seed storage groove being connected with the crystallizer (10) inner cavity;It is preferred that The crystallizer (10) has inverted cone-shaped structure, and the conical lower portion of the more preferable crystallizer (10) is deposited as theophylline sodium salt crystal seed Put slot.
3. the apparatus of claim 2, which is characterized in that the inside of the crystallizer (10) is formed with feed pipe (11), the arrival end of the feed pipe (11) extends to the outside of the crystallizer (10) and the liquid out of the cooler (20) Mouthful it is connected, the outlet end of the feed pipe (11) and extends close to and is higher than in the internal stretch of the crystallizer (10) The position of the theophylline sodium salt crystal seed storage groove.
4. device according to claim 3, which is characterized in that be formed with crystal on the side wall of the crystallizer (10) and go out Material mouth (12), the crystal discharge port (12) are positioned above the position of the outlet end of the feed pipe (11);It is preferred that along institute That states crystallizer (10) is vertically arranged with multiple crystal discharge ports (12), the more preferably longitudinal direction along the crystallizer (10), each institute The aperture for stating crystal discharge port (12) is sequentially reduced from the bottom to top.
5. device according to claim 3, which is characterized in that it is provided with blender in the crystallizer (10), it is described to stir It mixes device to be arranged between the outlet end and the crystallizer (10) bottom of the feed pipe (11), the preferably described blender is located at In the theophylline sodium salt crystal grain storage groove.
6. the apparatus according to claim 1, which is characterized in that described device includes feed liquid circulation pump (40), the feed liquid Circulating pump (40) is arranged between the material liquid outlet of the crystallizer (10) and the inlet of the cooler (20).
7. the apparatus according to claim 1, which is characterized in that the material liquid outlet and the cooler of the crystallizer (10) (20) feed liquid conveyance conduit (30) are configured between inlet, are provided with theophylline sodium salt masterbatch on the feed liquid conveyance conduit (30) Feed inlet (31) and/or other material inlets (32) to be crystallized.
8. the apparatus according to claim 1, which is characterized in that the cooler (10) is cartridge type cooler, the cooling Device is enclosed with muff on the outside of (10);The liquid outlet of the cooler (10) is higher than inlet, and the medium of the muff goes out Mouth is higher than medium inlet.
9. a kind of theophylline sodium salt Continuous Cooling Crystallization method, which is characterized in that the described method includes:
S1, the theophylline sodium salt mother liquor that reaction obtains is cooled to 30~60 DEG C, obtains supersaturated solution;
S2, stirred crystallization processing is carried out after mixing the supersaturated solution with theophylline sodium salt crystal seed, and obtaining theophylline sodium salt While crystal, feed liquid is obtained;
S3, the feed liquid is back in step S1.
10. according to the method described in claim 9, it is characterized in that, the theophylline sodium salt crystal seed is D50 range in 75~150 μ The theophylline sodium salt solid of m.
CN201811143544.8A 2018-09-28 2018-09-28 Theophylline sodium salt Continuous Cooling Crystallization device and method Pending CN109157863A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113457200A (en) * 2021-07-09 2021-10-01 西安航天华威化工生物工程有限公司 Accurate path control continuous crystallization system for nickel sulfate

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Publication number Priority date Publication date Assignee Title
CN202654750U (en) * 2012-05-09 2013-01-09 中节能六合天融环保科技有限公司 Crystal mush double-circulation crystallizer for preparing magnesium sulfate heptahydrate
CN202983276U (en) * 2012-11-22 2013-06-12 中节能六合天融环保科技有限公司 Rotational flow crystallizer for manufacturing magnesium sulfate heptahydrate
CZ2014207A3 (en) * 2014-03-28 2015-05-27 Bochemie A.S. Discontinuous crystallization unit for producing spherical crystals
CN204841004U (en) * 2015-06-15 2015-12-09 江阴市江中设备制造有限公司 Continuous crystallization equipment of phosphate
CN105797422A (en) * 2016-04-20 2016-07-27 西安航天华威化工生物工程有限公司 Citric acid continuous cooling crystallization system and method thereof

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN202654750U (en) * 2012-05-09 2013-01-09 中节能六合天融环保科技有限公司 Crystal mush double-circulation crystallizer for preparing magnesium sulfate heptahydrate
CN202983276U (en) * 2012-11-22 2013-06-12 中节能六合天融环保科技有限公司 Rotational flow crystallizer for manufacturing magnesium sulfate heptahydrate
CZ2014207A3 (en) * 2014-03-28 2015-05-27 Bochemie A.S. Discontinuous crystallization unit for producing spherical crystals
CN204841004U (en) * 2015-06-15 2015-12-09 江阴市江中设备制造有限公司 Continuous crystallization equipment of phosphate
CN105797422A (en) * 2016-04-20 2016-07-27 西安航天华威化工生物工程有限公司 Citric acid continuous cooling crystallization system and method thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113457200A (en) * 2021-07-09 2021-10-01 西安航天华威化工生物工程有限公司 Accurate path control continuous crystallization system for nickel sulfate

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