CN109156889B - Method for producing hollow cigarette - Google Patents
Method for producing hollow cigarette Download PDFInfo
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- CN109156889B CN109156889B CN201810812981.8A CN201810812981A CN109156889B CN 109156889 B CN109156889 B CN 109156889B CN 201810812981 A CN201810812981 A CN 201810812981A CN 109156889 B CN109156889 B CN 109156889B
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- hollow
- tobacco
- hollow pipe
- forming
- pipe
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24C—MACHINES FOR MAKING CIGARS OR CIGARETTES
- A24C5/00—Making cigarettes; Making tipping materials for, or attaching filters or mouthpieces to, cigars or cigarettes
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Abstract
The invention discloses a method for producing and manufacturing hollow cigarettes, which solves the problems that cigarette equipment in the prior art is not suitable for producing the hollow cigarettes, and has the effects that the continuous and automatic production of the hollow cigarettes can be realized, and the produced cigarettes have dual-purpose functions; the technical scheme is as follows: winding the material for the hollow pipe on the surface of a placing wheel, and placing one end of the material for the hollow pipe into a conveying belt; the conveyer belt drives the hollow pipe material to enter a forming groove, and the hollow pipe is formed after primary forming by a forming device and gluing by a gluing device; after the hollow pipe passes through the curing device, manually placing the hollow pipe into the guide pipe; and (3) starting the synchronous control system to enable the tobacco feeding device to be in a working state, enabling the hollow pipe to enter the middle of the tobacco product sucked by the cut tobacco sucking belt, enabling the hollow pipe and the tobacco product to enter the rolling system under the action of the cut tobacco sucking belt, rolling the tobacco product into tobacco segments through the rolling system, and then enabling the tobacco segments to enter the tipping system to be rolled into cigarette products.
Description
Technical Field
The invention relates to the field of cigarette manufacturing, in particular to a production method of hollow cigarettes.
Background
In order to meet the requirements of different consumers, various cigarette simulating products are emerging continuously, such as novel tobacco products of electronic cigarettes, buccal cigarettes, non-burning cigarettes after heating and the like, and the amount of harmful substances generated by the novel tobacco products is little or no. The hollow cigarette can reduce the absolute usage amount of tobacco raw materials, can be used as a cigarette which is not combusted by heating for smoking, can also be used as a cigarette with low tar for smoking, and can also be used as a cigarette which is not combusted by heating for smoking and then is used as a cigarette with low tar for smoking.
The dual-purpose hollow cigarette has the properties of novel tobacco and the properties of the traditional cigarette, and although the dual-purpose hollow cigarette has the similar appearance with the traditional cigarette, the manufacturing process is not completely the same. Because the dual-purpose cigarette is established on the basis of the traditional cigarette, a part of the rolling process of the traditional cigarette is still suitable for manufacturing the dual-purpose cigarette, but the manufacturing of the dual-purpose cigarette has a special process.
Disclosure of Invention
In order to overcome the defects of the prior art, the invention provides a method for producing and manufacturing hollow cigarettes, which has the effects that the automatic production of the hollow cigarettes can be realized, and the produced cigarettes have dual-purpose functions.
The invention adopts the following technical scheme:
a method for producing hollow cigarettes comprises the following steps:
winding the material for the hollow pipe on the surface of a placing wheel, and placing one end of the material for the hollow pipe into a conveying belt;
the conveying belt drives the hollow pipe material to enter a forming groove, and the hollow pipe is formed after primary forming of a forming device and gluing of a gluing device; after passing through the curing device, the hollow pipe is placed into the guide pipe;
and (3) opening the synchronous control system to enable the tobacco feeding device to be in a working state, enabling the hollow pipe to enter the middle of the tobacco product sucked by the cut tobacco sucking belt, enabling the hollow pipe and the tobacco product to enter a rolling system under the action of the cut tobacco sucking belt, rolling the tobacco product into tobacco segments through the rolling system, and then enabling the tobacco segments to enter a tipping system to be rolled into cigarette products.
Further, a plurality of placing wheels with hollow pipe materials are arranged on the conversion device.
Furthermore, when the hollow tube material on one placing wheel is consumed, the hollow tube material on the other placing wheel is automatically switched to a set station through the switching device.
Further, a laser puncher is arranged between the conversion device and the conveying belt.
Furthermore, the hollow pipe can start the laser puncher to punch holes on line in the machining process of the forming groove.
Furthermore, the conveyer belt is located forming device, rubberizing device and solidification equipment below, and forms the shaping groove between conveyer belt and forming device, rubberizing device and the solidification equipment.
Furthermore, the guide pipe is arranged on one side of the forming groove and is of a hollow structure.
Furthermore, the guide pipe is arranged between the hollow pipe forming system and the tobacco feeding device, one end of the guide pipe, which is close to the hollow pipe forming system, is connected with the telescopic device, and the circumferential outer side of the guide pipe is provided with a rotating device.
Furthermore, the guide pipe is arranged between the hollow pipe forming system and the tobacco feeding device, one end of the guide pipe, which is close to the hollow pipe forming system, is connected with the rotating device, and the bottom of the guide pipe is provided with a plurality of rollers.
Further, the conveying belt is a cloth belt.
Compared with the prior art, the invention has the beneficial effects that:
(1) the hollow tube forming system, the rolling system and the tipping system are controlled to be synchronous through the synchronous control system, the hollow tube is formed and solidified through the hollow tube forming system, the hollow tube is guided into the middle of a tobacco product on a cut tobacco suction belt through a guide tube which can stretch and retract and can stand still or rotate, the hollow tube and the tobacco product which are arranged in the middle of the tobacco product enter the rolling system to complete rolling of tobacco segments under the action of the cut tobacco suction belt, and then the tobacco products enter the tipping system to form cigarette products;
(2) the invention has the conversion device, when the hollow pipe material on one placing wheel is consumed, the hollow pipe material on the other placing wheel is automatically converted to the processing station through the conversion device, and the continuous automatic production is realized.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this application, illustrate embodiments of the application and, together with the description, serve to explain the application and are not intended to limit the application.
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a diagram of one embodiment of a hollow tube delivery device of the present invention;
FIG. 3 is a diagram of another embodiment of the hollow tube delivery device of the present invention;
the device comprises a hollow pipe forming system, a placement wheel, a conversion device, a cloth belt, a forming groove, a gluing device, a forming device, a curing device and a laser puncher, wherein the hollow pipe forming system comprises 1-1 placement wheel, 1-2 conversion device, 1-3 cloth belt, 1-4 forming groove, 1-5 gluing device, 1-6 forming device, 1-7 curing device and 1-8 laser puncher;
2. a synchronous control system, 3, a rolling system, 4, a connecting system, 5, a guide pipe and 6, a hollow pipe;
7. the device comprises a hollow pipe conveying device, 7-1 parts of a telescopic device, 7-2 parts of a rotating device, 7-3 parts of a base and 7-4 parts of rollers;
8. the tobacco shred feeding device comprises 8-1 parts of tobacco products and 8-2 parts of shred suction belts.
Detailed Description
It should be noted that the following detailed description is exemplary and is intended to provide further explanation of the disclosure. Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs.
It is noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments according to the present application. As used herein, the singular forms "a", "an" and "the" are intended to include the plural forms as well, and it should be understood that when the terms "comprises" and/or "comprising" are used in this specification, they specify the presence of stated features, steps, operations, devices, components, and/or combinations thereof, unless the context clearly indicates otherwise.
As introduced by the background art, the cigarette equipment in the prior art is not suitable for producing hollow cigarettes, and in order to solve the technical problems, the application provides a hollow cigarette production method.
In a typical embodiment of the present application, as shown in fig. 1, a hollow cigarette production method is provided, wherein production equipment used in the method comprises a hollow tube forming system 1, a synchronous control system 2, a tobacco feeding device 8, a rolling system 3 and a tipping system 4, wherein the hollow tube forming system 1, the tobacco feeding device 8, the rolling system 3 and the tipping system 4 are sequentially arranged along a cigarette production direction.
The hollow tube forming system 1 comprises a conveying device, forming devices 1-6, gluing devices 1-5 and curing devices 1-7, wherein the forming devices 1-6, the gluing devices 1-5 and the curing devices 1-7 are sequentially arranged along the processing direction of the hollow tube 6.
The conveying device comprises a plurality of placing wheels 1-1, a conversion device and a conveying belt, wherein the placing wheels 1-1 are arranged on the conversion device, and the replacement of the placing wheels 1-1 at a processing station is realized through the conversion device.
The conversion device is an existing structure in cigarette production equipment, and is not described again here.
Preferably, the conveying belt adopts cloth belts 1-3.
The circumferential outer side of the placing wheel 1-1 is coiled with a material for producing a hollow tube 6, and the end part of the hollow tube material is arranged on the cloth belt 1-3.
The material for processing the hollow tube 6 may be paper, reconstituted tobacco, metal film, paper coated with metal film, etc.
The cloth belt 1-3 is arranged above the conversion device and the placing wheel 1-1 and is positioned below the forming device 1-6, the gluing device 1-5 and the curing device 1-7, and forming grooves 1-4 are formed between the cloth belt 1-3 and the forming device 1-6, the gluing device 1-5 and the curing device 1-7.
And laser punches 1-8 are arranged between the conversion device and the cloth belts 1-3, the laser punches 1-8 are started to realize the on-line punching of the hollow pipe 6, and if the punching on the hollow pipe 6 is not needed, the laser punches 1-8 are closed.
Tobacco products 8-1 are arranged inside the tobacco feeding device 8, and the tobacco products 8-1 are arranged on the surface of the cut tobacco suction belt 8-2; the guide pipe 5 is arranged in the tobacco feeding device 8, and the position of the guide pipe 5 corresponds to the outlet of the forming groove 1-4.
The guide pipe 5 is internally provided with a hollow cavity for the formed hollow pipe 6 to pass through; the tobacco products 8-1 are distributed on the upper side and the lower side of the hollow cavity.
Preferably, the tobacco product 8-1 is cut tobacco.
The rolling system 3 and the tipping system 4 are prior art and will not be described herein.
The method for preparing the hollow cigarette comprises the following steps:
(1) winding the material used by the hollow tube 6 on a placing wheel 1-1, and placing the material on a cloth belt 1-3; starting the synchronous control system 2, starting the laser hole puncher 1-8 and realizing the on-line punching of the hollow pipe 6; if no hole needs to be punched in the hollow tube 6, the laser punches 1 to 8 are turned off.
(2) The cloth belts 1-3 carry the hollow tube materials to enter hollow tube forming grooves 1-4, the hollow tube materials are sequentially subjected to primary forming through forming devices 1-6 and gluing through gluing devices 1-5 to form a hollow tube 6, and the hollow tube 6 is placed into a guide tube 5 fixed on a tobacco feeding device 8 after being cured and formed through curing devices 1-7.
When a roll of hollow tube material is consumed, the hollow tube material on the other placing wheel 1-1 is automatically replaced by the switching device 1-2, so that continuous automatic production is realized.
(3) The synchronous control system 2 is started to enable the tobacco feeding device 8 to be in a working state, the hollow pipe 6 enters the middle of the tobacco product 8-1 sucked by the cut tobacco sucking belt 8-2, under the action of the cut tobacco sucking belt 8-2, the hollow pipe 6 and the tobacco product 8-1 enter the rolling system 2 to be rolled into tobacco segments, and then the tobacco segments enter the tipping system 4 to be rolled into hollow cigarette products.
In another embodiment of the present application, as shown in fig. 2, a hollow tube conveying device 7 is disposed between the hollow tube forming system 1 and the tobacco feeding device 8, and one end of the guide tube 6 extends into the hollow tube conveying device 7.
The hollow pipe conveying device 7 comprises a telescopic device 7-1 connected with the guide pipe 5 and a rotating device 7-2 arranged on the circumferential outer side of the telescopic device 7-1, and a base 7-3 is arranged at the bottom of the rotating device 7-2.
The telescopic device 7-1 adopts the existing telescopic mechanism, and only needs to control the extension or the shortening of the guide pipe 5.
The rotating device 7-2 can be a sleeve fixed on the circumferential outer side of the guide pipe 5, and the sleeve is driven to rotate by a motor.
The hollow pipe 6 formed and solidified in the hollow pipe forming system 1 passes through the hollow pipe conveying device 7, the guide pipe 5 drives the hollow pipe 6 to extend into the tobacco feeding device 8 under the action of the telescopic device 7-1, and the rotary device 7-2 rotates to effectively prevent the tobacco products 8-1 from being stacked on the guide pipe 5.
Other structures are the same as those of the above embodiments, and are not described herein again.
In yet another embodiment of the present application, a hollow tube conveyor 7 is provided between the hollow tube forming system 1 and the tobacco feeding device 8, as shown in fig. 3.
The hollow tube conveying device 7 comprises a guide tube 5 arranged in the hollow tube conveying device, one end, close to the hollow tube forming system 1, of the guide tube 5 is connected with a rotating device 7-2, and the bottom of the guide tube 5 is provided with a plurality of rollers 7-4.
The hollow pipe 6 formed and solidified in the hollow pipe forming system 1 passes through the hollow pipe conveying device 7, the guide pipe 5 drives the hollow pipe 6 to extend into the tobacco feeding device 8 under the action of the rollers 7-4 through the rollers 7-4 (similar to a roller guide rail structure), and the rotating device 7-2 rotates to effectively prevent the tobacco products 8-1 from being accumulated on the guide pipe 5.
Other structures are the same as those of the above embodiments, and are not described herein again.
The above description is only a preferred embodiment of the present application and is not intended to limit the present application, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, improvement and the like made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims (9)
1. The production method of the hollow cigarette is characterized by comprising the following steps:
winding the material for the hollow pipe on the surface of a placing wheel, and placing one end of the material for the hollow pipe into a conveying belt;
the conveying belt drives the hollow pipe material to enter a forming groove, and the hollow pipe is formed after primary forming of a forming device and gluing of a gluing device; after passing through the curing device, the hollow pipe is placed into the guide pipe; the guide pipe is arranged between the hollow pipe forming system and the tobacco feeding device, one end of the guide pipe close to the hollow pipe forming system is connected with the telescopic device, and the circumferential outer side of the guide pipe is provided with a rotating device;
and (3) opening the synchronous control system to enable the tobacco feeding device to be in a working state, enabling the hollow pipe to enter the middle of the tobacco product sucked by the cut tobacco sucking belt, enabling the hollow pipe and the tobacco product to enter a rolling system under the action of the cut tobacco sucking belt, rolling the tobacco product into tobacco segments through the rolling system, and then enabling the tobacco segments to enter a tipping system to be rolled into cigarette products.
2. The method of claim 1, wherein the converting means comprises a plurality of wheels of hollow tube material.
3. The method for producing the hollow cigarettes according to claim 2, wherein after the hollow tube materials on one placing wheel are consumed, the hollow tube materials on the other placing wheel are automatically switched to the set station through the switching device.
4. The method according to claim 1, wherein a laser perforator is positioned between the converting means and the conveyor.
5. The method for producing the hollow cigarette according to claim 4, wherein the laser puncher can be started to punch holes on line in the machining process of the forming groove of the hollow tube.
6. The method according to claim 1, wherein the conveyor belt is positioned below the forming device, the gluing device and the curing device, and forming grooves are formed between the conveyor belt and the forming device, the gluing device and the curing device.
7. The method for manufacturing the hollow cigarettes according to claim 1, wherein the guide pipe is arranged on one side of the forming groove and is of a hollow structure.
8. The method for manufacturing hollow cigarettes according to claim 7, wherein the guide tube is arranged between the hollow tube forming system and the tobacco feeding device, one end of the guide tube close to the hollow tube forming system is connected with the rotating device, and the bottom of the guide tube is provided with a plurality of rollers.
9. The method for manufacturing the hollow cigarettes according to claim 1, wherein the conveying belt is a cloth belt.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201810812981.8A CN109156889B (en) | 2018-07-23 | 2018-07-23 | Method for producing hollow cigarette |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201810812981.8A CN109156889B (en) | 2018-07-23 | 2018-07-23 | Method for producing hollow cigarette |
Publications (2)
Publication Number | Publication Date |
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CN109156889A CN109156889A (en) | 2019-01-08 |
CN109156889B true CN109156889B (en) | 2021-05-25 |
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CN201810812981.8A Active CN109156889B (en) | 2018-07-23 | 2018-07-23 | Method for producing hollow cigarette |
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Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE1632226A1 (en) * | 1963-02-05 | 1970-11-05 | Leo Mai | Cigarette with smoke channel |
RU2443373C2 (en) * | 2006-12-28 | 2012-02-27 | Филип Моррис Продактс С.А. | Production of tobacco core with cylindrical pipe extending through it |
US8142598B2 (en) * | 2007-12-28 | 2012-03-27 | Philip Morris Usa Inc. | Filter tube making |
KR20100096085A (en) * | 2007-12-28 | 2010-09-01 | 필립모리스 프로덕츠 에스.에이. | Various embodiments for an apparatus, system and method for producing a concentric core tobacco rod maker with air transporter |
CN201135130Y (en) * | 2007-12-30 | 2008-10-22 | 中国烟草总公司郑州烟草研究院 | Cigarette empty paper sleeve producing device |
CN104411190B (en) * | 2012-10-31 | 2016-10-12 | 日本烟草产业株式会社 | Paper tube producer, its manufacture method and utilize the paper tube that this manufacture method manufactures |
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