CN109149865B - Novel generator room and cooling system matched with same for use - Google Patents

Novel generator room and cooling system matched with same for use Download PDF

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Publication number
CN109149865B
CN109149865B CN201811268192.9A CN201811268192A CN109149865B CN 109149865 B CN109149865 B CN 109149865B CN 201811268192 A CN201811268192 A CN 201811268192A CN 109149865 B CN109149865 B CN 109149865B
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China
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generator
outlet
refrigerator
room
cooling system
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CN201811268192.9A
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CN109149865A (en
Inventor
黄长育
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Jiangsu Hengtong Generator Manufacturing Co Ltd
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Jiangsu Hengtong Generator Manufacturing Co Ltd
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Priority to CN201811268192.9A priority Critical patent/CN109149865B/en
Publication of CN109149865A publication Critical patent/CN109149865A/en
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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K9/00Arrangements for cooling or ventilating
    • H02K9/19Arrangements for cooling or ventilating for machines with closed casing and closed-circuit cooling using a liquid cooling medium, e.g. oil
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K5/00Casings; Enclosures; Supports
    • H02K5/24Casings; Enclosures; Supports specially adapted for suppression or reduction of noise or vibrations
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K9/00Arrangements for cooling or ventilating
    • H02K9/02Arrangements for cooling or ventilating by ambient air flowing through the machine
    • H02K9/04Arrangements for cooling or ventilating by ambient air flowing through the machine having means for generating a flow of cooling medium
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K9/00Arrangements for cooling or ventilating
    • H02K9/19Arrangements for cooling or ventilating for machines with closed casing and closed-circuit cooling using a liquid cooling medium, e.g. oil
    • H02K9/193Arrangements for cooling or ventilating for machines with closed casing and closed-circuit cooling using a liquid cooling medium, e.g. oil with provision for replenishing the cooling medium; with means for preventing leakage of the cooling medium

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Connection Of Motors, Electrical Generators, Mechanical Devices, And The Like (AREA)

Abstract

The invention relates to a novel generator room and a cooling system matched with the novel generator room for use in the field of generators, wherein a smoke exhaust channel is connected through a flexible device, and a first-level silencing cover is provided with connecting parts corresponding to a corresponding air inlet channel, an air outlet channel and a smoke exhaust channel; the periphery of the primary silencing cover is provided with a secondary silencing cover in a matching way, and a plurality of groups of silencers arranged on the smoke exhaust channel are arranged between the primary silencing cover and the secondary silencing cover; the smoke exhaust channel is directly connected with the air outlet channel in series, a cooling machine room is further arranged beside the generator room, a main water channel system is arranged in the cooling machine room, and the main water channel system is further connected with a water cooling system for heat dissipation of the generator body and an oil cooling system for heat dissipation of an oil way of the generator body respectively; the novel generator room can fully realize the heat dissipation function and improve the working efficiency of the generator by matching with the water cooling system and the oil cooling system for cooling the generator body arranged in the generator room.

Description

Novel generator room and cooling system matched with same for use
Technical Field
The invention relates to a novel generator room and a cooling system matched with the novel generator room for use in the field of generators.
Background
In the prior art, the volume of the generator set of the diesel engine is reduced, the temperature is rapidly increased, and the ignition point of diesel oil is reached; the diesel oil is ignited, the mixed gas is burnt vigorously, the volume is expanded rapidly, and the piston is pushed to move downwards, which is called as work; each cylinder sequentially works according to a certain sequence, and the thrust acting on the piston is changed into the force for pushing the crankshaft to rotate through the connecting rod, so that the crankshaft is driven to rotate; by utilizing the principle of electromagnetic induction, the generator outputs induced electromotive force, and current can be generated through a closed load loop; only the most basic operating principle of the generator set is described here; to obtain a usable, stable power output, a series of diesel and generator controls, protection devices and circuits are also required; the generator set is complete mechanical equipment for converting other forms of energy into electric energy, and consists of a power system, a control system, a silencing system, a damping system and an exhaust system, and is driven by a water turbine, a steam turbine, a diesel engine or other power machines to convert the energy generated by water flow, air flow and fuel combustion into mechanical energy to be transmitted to a generator, and then the electric energy is converted into electric energy by the generator and is output to electric equipment for use; the generator has wide application in industrial and agricultural production, science and technology and daily life; with the technical progress in recent years, as a high-quality choice of a household emergency power supply and a field travel power supply, a lightweight portable small-sized generator set also starts to enter into daily life of residents; however, in the actual factory production process, the generator set is widely applied, but some unavoidable problems occur in the application process, such as larger noise of the generator, even if the generator is covered by the housing, the noise from the bottom of the generator set is more difficult to put an end, and the heat dissipation is a larger problem when the generator works, so that the traditional heat dissipation effect is poor, and the generator stops working when the generator is overheated easily.
Disclosure of Invention
The invention aims to provide a novel generator room and a cooling system matched with the novel generator room for use, and the novel generator room is provided, and the cooling system and the oil cooling system matched with a generator body arranged in the cooling room can fully realize the function of heat dissipation, so that the working efficiency of a generator is improved.
The purpose of the invention is realized in the following way: the utility model provides a novel generator room and cooling system that this novel generator room of cooperation used thereof, includes the generator body, its characterized in that, the generator body passes through damping device and sets up subaerial, the outside of generator body is provided with one-level amortization cover, the left side of generator body is provided with the air inlet passageway, the right side of generator body is provided with the air-out passageway, be provided with the exhaust passage above the generator body, the exhaust passage passes through flexible device and connects, one-level amortization cover corresponds corresponding air inlet passageway, air-out passageway and exhaust passage all is provided with connecting portion; the periphery of the primary silencing cover is provided with a secondary silencing cover in a matching way, and a plurality of groups of silencers arranged on the smoke exhaust channel are arranged between the primary silencing cover and the secondary silencing cover; the smoke exhaust channel is directly connected with the air outlet channel in series, a cooling machine room is further arranged beside the generator room, a main water channel system is arranged inside the cooling machine room, and the main water channel system is further connected with a water cooling system for heat dissipation of the generator body and an oil cooling system for heat dissipation of an oil way of the generator body respectively.
When the generator works, the air outlet channel arranged on the right side continuously pumps out hot air in the primary silencing cover, meanwhile, the primary silencing cover and the secondary silencing cover can better play a sound insulation effect, waste gas generated by the generator when working can be directly discharged from the smoke exhaust channel and passes through the silencer before being discharged, so that noise can be basically eliminated, and a comfortable environment is left; meanwhile, the flexible device can better play a role in shock absorption, and further the service lives of the smoke exhaust channel and the silencer of the smoke exhaust channel can be prolonged.
The novel generator room has the beneficial effects that the novel generator room is provided, and the heat dissipation function can be fully realized by matching the water cooling system and the oil cooling system for cooling the generator body arranged in the generator room, so that the working efficiency of the generator is improved.
As a further improvement of the invention, in order to ensure that the main waterway system can normally supply water, the first valve, the second valve and the third valve can work simultaneously, so that faults are avoided; the main waterway system comprises a main water tank, a water storage tank arranged beside the main water tank and a main water tank control valve matched with the water storage tank; the upper portion of main water tank is provided with open-type moisturizing mouth, the bottom of main water tank is provided with a plurality of groups outlet, the side cooperation of main water tank is provided with main water tank water inlet and main water tank delivery port, main water tank water inlet is direct to be connected with the exit linkage of water storage tank, main water tank delivery port passes through the pipeline and is connected with main water tank control valve, main water tank control valve is provided with three and is valve, no. two valves and No. three valves respectively.
As a further improvement of the invention, in order to ensure that the first refrigerator can normally work without errors, the inside of the generator room is rapidly water-cooled; the water cooling system comprises a total filter and a first refrigerator matched with the total filter; the total filter comprises an upper inlet, an upper outlet, a lower inlet and a lower outlet, wherein the upper inlet and the upper outlet are connected with a main water tank control valve, a stop valve is arranged between the upper inlet and the upper outlet, the lower outlet is connected with an inlet of a first refrigerator, and an outlet of the first refrigerator is led to an oil cooling system and is also led to the inside of a generator room; the lower outlet of the total filter also leads to an oil cooling system through a pipeline.
As a further improvement of the invention, in order to ensure the normal work of the second refrigerator, the oil way is rapidly cooled; the oil cooling system comprises a total filter matched with the water cooling system and a second refrigerator matched with the total filter, wherein the lower outlet of the total filter is connected with the inlet of the second refrigerator, and the outlet of the second refrigerator is directly led into the generator room; the outlet of the second refrigerator also leads to the inlet of the main filter.
As a further improvement of the invention, in order to ensure that the water of the main water tank can be directly led into the generator room when the outdoor temperature is low; the first valve, the second valve and the third valve are also directly connected with the inside of the generator room, and pipelines connected with the inside of the generator room are respectively connected with the first refrigerator and the pipeline connected with the outlet of the second refrigerator in parallel and lead to the inlet of the inside of the generator room.
As a further improvement of the invention, the first refrigerator and the second refrigerator can carry out circulation refrigeration in real time, so as to improve the refrigeration efficiency; the outlets in the generator room are respectively led to inlets of a first refrigerator and a second refrigerator through pipelines, and are also led to inlets of a water storage tank; and a connecting pipeline is also matched between the outlet in the generator room and the inlet in the generator room.
As a further improvement of the invention, in order to ensure that the water in the pipeline is sufficiently filtered, and simultaneously ensure that the internal pressure of the pipeline is normal; a Y-shaped filter is arranged in front of an inlet in the generator room, and the outlet of the first refrigerator is respectively provided with the Y-shaped filter and a booster pump thereof; the first valve, the second valve and the third valve are respectively matched and provided with a Y-shaped filter and a booster pump thereof.
As a further improvement of the invention, the interior of the generator room has a better sound insulation effect; the flexible device is arranged in the primary silencing cover and comprises a corrugated pipe arranged on the smoke exhaust channel, and the corrugated pipe is connected to the smoke exhaust channel through a bolt; the high-pressure fan is arranged between the generator body and the air outlet channel and is connected with the generator body through soft connection, and the silencer comprises a primary silencer and a secondary silencer which are connected in series.
Drawings
Fig. 1 is a layout of a generator room.
FIG. 2 is a schematic diagram of a water cooling system and an oil cooling system.
The novel high-pressure fan comprises a first-stage silencer, a second-stage silencer, a 3-generator room, a 4-stage silencing cover, a 5-stage silencing cover, a 6 air inlet channel, a 7 smoke exhaust channel, an 8 air outlet channel, a 9 high-pressure fan, a 10 corrugated pipe, an 11-generator body, a 12 damping device, a 13 main water tank, a 14 water storage tank, a 15 first valve, a 16 second valve, a 17 third valve, a 18 total filter, a 19 first refrigerator, a 20 second refrigerator, a 21 booster pump, a 22 main water tank water inlet and a 23 main water tank water outlet.
Detailed Description
As shown in fig. 1-2, the object of the present invention is achieved in that: the utility model provides a novel generator room and cooling system that this novel generator room of cooperation used thereof, includes generator body 11, generator body 11 passes through damping device 12 and sets up subaerial, the outside of generator body 11 is provided with one-level amortization cover 5, the left side of generator body 11 is provided with air inlet channel 6, the right side of generator body 11 is provided with air-out passageway 8, be provided with smoke evacuation channel 7 above generator body 11, smoke evacuation channel 7 passes through flexible device and connects, one-level amortization cover 5 corresponds corresponding air inlet channel 6, air-out passageway 8 and smoke evacuation channel 7 all is provided with connecting portion; the periphery of the primary silencing cover 5 is provided with a secondary silencing cover 4 in a matched mode, and a plurality of groups of silencers arranged on the smoke exhaust channel 7 are arranged between the primary silencing cover 5 and the secondary silencing cover 4; the smoke exhaust channel 7 is directly connected with the air outlet channel 8 in series, a cooling machine room is further arranged beside the generator room 3, a main water channel system is arranged in the cooling machine room, and the main water channel system is further connected with a water cooling system for heat dissipation of the generator body 11 and an oil cooling system for heat dissipation of an oil way of the generator body 11 respectively; the main waterway system comprises a main water tank 13, a water storage tank 14 arranged beside the main water tank 13 and a main water tank control valve matched with the water storage tank 14; the upper part of the main water tank 13 is provided with an open water supplementing port, the bottom of the main water tank 13 is provided with a plurality of groups of water outlets, the side surface of the main water tank 13 is provided with a main water tank water inlet 22 and a main water tank water outlet 23 in a matching way, the main water tank water inlet 22 is directly connected with the outlet of the water storage tank 14, the main water tank water outlet 23 is connected with a main water tank control valve through a pipeline, and the main water tank control valve is provided with three groups of valve 15, valve 16 and valve 17 respectively; the water cooling system comprises a total filter 18 and a first refrigerator 19 matched with the total filter 18; the main filter 18 comprises an upper inlet, an upper outlet, a lower inlet and a lower outlet, wherein the upper inlet and the upper outlet are connected with a main water tank control valve, a stop valve is arranged between the upper inlet and the upper outlet, the lower outlet is connected with an inlet of a first refrigerator, and an outlet of the first refrigerator is led to an oil cooling system and also led to the inside of the generator room 3; the lower outlet of the main filter 18 also leads to an oil cooling system through a pipeline; the oil cooling system comprises a total filter 18 matched with the water cooling system and a second refrigerator 20 matched with the total filter 18, wherein the lower outlet of the total filter 18 is connected with the inlet of the second refrigerator 20, and the outlet of the second refrigerator 20 is directly led into the generator room 3; the outlet of the refrigerator No. 20 also leads to the inlet of the total filter 18; the valve number one 15, the valve number two 16 and the valve number three 17 are also directly connected with the inside of the generator room 3, and the pipelines connected with the inside of the generator room 3 by the valve number one 15, the valve number two 16 and the valve number three 17 are respectively connected with the pipelines of the outlets of the refrigerator number one 19 and the refrigerator number two 20 in parallel and lead to the inlet of the inside of the generator room 3; the outlets in the generator room 3 are respectively led to inlets of a first refrigerator 19 and a second refrigerator 20 through pipelines, and are also led to inlets of the water storage tank 14; a connecting pipeline is also matched between the outlet in the generator room 3 and the inlet in the generator room 3; a Y-shaped filter is arranged in front of an inlet in the generator room 3, and the outlet of the first refrigerator 19 is respectively provided with the Y-shaped filter and a booster pump 21 thereof; the first valve 15, the second valve 16 and the third valve 17 are respectively matched and provided with a Y-type filter and a booster pump 21 thereof; the flexible device is arranged inside the primary silencing cover 5 and comprises a corrugated pipe 10 arranged on the smoke exhaust channel 7, and the corrugated pipe 10 is connected to the smoke exhaust channel 7 through bolts; the high-pressure fan 9 is arranged between the generator body 11 and the air outlet channel 8, the high-pressure fan 9 is connected with the generator body 11 through soft connection, the silencer comprises a primary silencer 1 and a secondary silencer 2, and the primary silencer 1 and the secondary silencer 2 are connected in series.
When the invention works, firstly, the equipment in the cooling machine room and the generator room of an operator is required to be started, after the equipment is started, no matter what temperature is outside, the cooling machine room sends cooling water into the generator room 3 through a water cooling system and an oil cooling system, the water cooling system can directly cool the generator body 11 through a first refrigerator 19, and the oil cooling system can cool an oil way of the generator body 11 through a second refrigerator 20; when the water tank works, the main water tank 13 continuously supplements water through the open water supplementing port, then the water outlet arranged at the bottom can facilitate the periodic water replacement, when the water tank works, the water in the main water tank 13 directly flows out from the water outlet 23 of the main water tank, then the water passes through the Y-shaped filters of the first valve 15, the second valve 16 and the third valve 17, is pressurized by the booster pump 21 and then flows forwards, when the external temperature is lower and the water quality is clean, the water directly enters the generator room 3 to carry out water cooling heat dissipation and oil cooling heat dissipation without passing through the first refrigerator 19 and the second refrigerator 20, and the cooled water flows out from the outlet in the generator room 3 and then flows into the water storage tank 14 to carry out precipitation cooling; when the external temperature is low and the water quality is not clean, the water is filtered by the total filter 18, flows out from the outlet of the total filter 18, flows to the generator room 3 for water cooling and oil cooling, flows out from the outlet of the generator room 3, and flows to the water storage tank 14 for precipitation cooling; the water after cooling and precipitation flows into the main water tank 13 again and then is recirculated for cooling, so that the service life of the filter can be ensured; when the external temperature is higher, the first refrigerator 19 and the second refrigerator 20 are required to work simultaneously, and when the refrigerator works, water from the main filter 18 directly passes to the inlet of the first refrigerator 19 and enters the inlet of the second refrigerator 20, and the refrigerated water flows out from the outlet of the first refrigerator 19 and the outlet of the second refrigerator 20 respectively and then flows into the generator room 3 for water cooling and oil cooling; in order to save energy, the water from the generator room 3 is divided into two paths, one path of water directly flows into the water storage tank 14 for precipitation, and the other path of water directly returns to the first refrigerator 19 and the second refrigerator 20 for rapid refrigeration again; thus, the generator body 11 can be started, so that the generator body 11 can continuously work; when the generator body 11 works, the air outlet channel 8 arranged on the right side continuously pumps out hot air in the primary silencing cover 5, meanwhile, the primary silencing cover 5 and the secondary silencing cover 4 can better play a role in sound insulation, waste gas generated when the generator works can directly go out from the smoke exhaust channel 7 and pass through the silencer before being discharged, so that noise can be basically eliminated, and a comfortable environment is left; meanwhile, the flexible device can better play a role in shock absorption, and further the service lives of the smoke exhaust channel 7 and the muffler thereof can be prolonged.
The invention is not limited to the above embodiments, and based on the technical solution disclosed in the invention, a person skilled in the art may make some substitutions and modifications to some technical features thereof without creative effort according to the technical content disclosed, and all the substitutions and modifications are within the protection scope of the invention.

Claims (1)

1. The utility model provides a novel generator room and cooling system that this novel generator room of cooperation used thereof, includes the generator body, its characterized in that, the generator body passes through damping device and sets up subaerial, the outside of generator body is provided with one-level amortization cover, the left side of generator body is provided with the air inlet passageway, the right side of generator body is provided with the air-out passageway, be provided with the exhaust passage above the generator body, the exhaust passage passes through flexible device and connects, one-level amortization cover corresponds corresponding air inlet passageway, air-out passageway and exhaust passage all is provided with connecting portion; the periphery of the primary silencing cover is provided with a secondary silencing cover in a matching way, and a plurality of groups of silencers arranged on the smoke exhaust channel are arranged between the primary silencing cover and the secondary silencing cover; the smoke exhaust channel is directly connected with the air outlet channel in series, a cooling machine room is further arranged beside the generator room, a main water channel system is arranged in the cooling machine room, and the main water channel system is further connected with a water cooling system for heat dissipation of the generator body and an oil cooling system for heat dissipation of an oil way of the generator body respectively; the main waterway system comprises a main water tank, a water storage tank arranged beside the main water tank and a main water tank control valve matched with the water storage tank; the upper part of the main water tank is provided with an open water supplementing port, the bottom of the main water tank is provided with a plurality of groups of water outlets, the side surface of the main water tank is provided with a main water tank water inlet and a main water tank water outlet in a matching way, the main water tank water inlet is directly connected with an outlet of the water storage tank, the main water tank water outlet is connected with a main water tank control valve through a pipeline, and the main water tank control valve is provided with three groups of valves, namely a first valve, a second valve and a third valve; the water cooling system comprises a total filter and a first refrigerator matched with the total filter; the total filter comprises an upper inlet, an upper outlet, a lower inlet and a lower outlet, wherein the upper inlet and the upper outlet are connected with a main water tank control valve, a stop valve is arranged between the upper inlet and the upper outlet, the lower outlet is connected with an inlet of a first refrigerator, and an outlet of the first refrigerator is led to an oil cooling system and is also led to the inside of a generator room; the lower outlet of the main filter is also communicated with an oil cooling system through a pipeline; the oil cooling system comprises a total filter matched with the water cooling system and a second refrigerator matched with the total filter, wherein the lower outlet of the total filter is connected with the inlet of the second refrigerator, and the outlet of the second refrigerator is directly led into the generator room; the outlet of the second refrigerator is also led to the inlet of the total filter; the first valve, the second valve and the third valve are also directly connected with the inside of the generator room, and pipelines connected with the inside of the generator room are respectively connected with pipelines of the outlets of the first refrigerator and the second refrigerator in parallel and lead to inlets of the inside of the generator room; the outlets in the generator room are respectively led to inlets of a first refrigerator and a second refrigerator through pipelines, and are also led to inlets of a water storage tank; a connecting pipeline is also matched between the outlet in the generator room and the inlet in the generator room; a Y-shaped filter is arranged in front of an inlet in the generator room, and the outlet of the first refrigerator is respectively provided with the Y-shaped filter and a booster pump thereof; the first valve, the second valve and the third valve are respectively matched with a Y-type filter and a booster pump thereof; the flexible device is arranged in the primary silencing cover and comprises a corrugated pipe arranged on the smoke exhaust channel, and the corrugated pipe is connected to the smoke exhaust channel through a bolt; the high-pressure fan is arranged between the generator body and the air outlet channel and is connected with the generator body through soft connection, and the silencer comprises a primary silencer and a secondary silencer which are connected in series.
CN201811268192.9A 2018-10-29 2018-10-29 Novel generator room and cooling system matched with same for use Active CN109149865B (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
CN201811268192.9A CN109149865B (en) 2018-10-29 2018-10-29 Novel generator room and cooling system matched with same for use

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CN109149865B true CN109149865B (en) 2024-02-27

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1292165A (en) * 1998-01-26 2001-04-18 西门子公司 Cooling system and method for cooling generator
CN204225986U (en) * 2014-09-24 2015-03-25 中国北车集团大连机车研究所有限公司 Based on the power dispersion type Diesel Multiple Unit cooling system of heat management system
CN204492973U (en) * 2014-12-19 2015-07-22 重庆普什机械有限责任公司 Forced air cooling container-type diesel generating set
CN105202514A (en) * 2015-09-21 2015-12-30 成都申川节能环保工程有限公司 Adjustable energy-saving control system integrating solar energy and boiler
CN106762122A (en) * 2017-01-22 2017-05-31 广东绿谷净化设备有限公司 A kind of low noise entirety computer room for being applied to industrial premises and heavy construction equipment
CN207454107U (en) * 2017-09-15 2018-06-05 英泰集团有限公司 A kind of container low-noise generator group
CN208955834U (en) * 2018-10-29 2019-06-07 江苏恒通发电机制造有限公司 A kind of new-generation computer room and its cooling system for cooperating the Generators to use

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1292165A (en) * 1998-01-26 2001-04-18 西门子公司 Cooling system and method for cooling generator
CN204225986U (en) * 2014-09-24 2015-03-25 中国北车集团大连机车研究所有限公司 Based on the power dispersion type Diesel Multiple Unit cooling system of heat management system
CN204492973U (en) * 2014-12-19 2015-07-22 重庆普什机械有限责任公司 Forced air cooling container-type diesel generating set
CN105202514A (en) * 2015-09-21 2015-12-30 成都申川节能环保工程有限公司 Adjustable energy-saving control system integrating solar energy and boiler
CN106762122A (en) * 2017-01-22 2017-05-31 广东绿谷净化设备有限公司 A kind of low noise entirety computer room for being applied to industrial premises and heavy construction equipment
CN207454107U (en) * 2017-09-15 2018-06-05 英泰集团有限公司 A kind of container low-noise generator group
CN208955834U (en) * 2018-10-29 2019-06-07 江苏恒通发电机制造有限公司 A kind of new-generation computer room and its cooling system for cooperating the Generators to use

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