CN109145500A - A kind of McPherson strut camber angle two dimension Deviation Analysis Method - Google Patents

A kind of McPherson strut camber angle two dimension Deviation Analysis Method Download PDF

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Publication number
CN109145500A
CN109145500A CN201811068702.8A CN201811068702A CN109145500A CN 109145500 A CN109145500 A CN 109145500A CN 201811068702 A CN201811068702 A CN 201811068702A CN 109145500 A CN109145500 A CN 109145500A
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camber angle
point
tolerance
deviation
suspension
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田海涛
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Lvchi intelligent (Shenzhen) Co.,Ltd.
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Green Car Technology (shanghai) Co Ltd
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    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
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    • G06F30/10Geometric CAD
    • G06F30/17Mechanical parametric or variational design
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F30/00Computer-aided design [CAD]
    • G06F30/10Geometric CAD
    • G06F30/15Vehicle, aircraft or watercraft design
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
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    • G06F2111/10Numerical modelling

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  • Computational Mathematics (AREA)
  • Automation & Control Theory (AREA)
  • Aviation & Aerospace Engineering (AREA)
  • Vehicle Body Suspensions (AREA)

Abstract

The invention discloses a kind of McPherson strut camber angle two dimension Deviation Analysis Methods, first creation suspension camber angle measurement model;Then according to the assembly relation of rear suspension, each part is defined in the rigging position in space;Using interspace analytic geometry method, rear-wheel camber angle calculation formula is derived, using the calculation formula, and the rigging position according to part in space, the components deviation that will affect flare angular displacement are divided into two parts, rule of thumb select the tolerance of this two parts components;Finally calculate the angular displacement of suspension flare.The present invention passes through suspension camber angle measurement model and each part in the rigging position in space, to derive rear-wheel camber angle calculation formula, influence using the calculation formula analysis part manufacturing and assembling deviation to suspension flare angular displacement, efficiently solve the low problem of the disposable line rate excessively of camber angle, without three deviation softwares, have the advantages that at low cost and high-efficient.

Description

A kind of McPherson strut camber angle two dimension Deviation Analysis Method
Technical field
The present invention relates to automotive suspension technical field more particularly to a kind of McPherson strut camber angle two dimension variance analyses Method.
Background technique
McPherson strut is one of widest car front suspension extension of the world today, as shown in Figure 1, MacPherson type is outstanding Frame is made of damper 1, upper suspension arm 2, lower control arm 4, subframe 3 and brake assembly 5, and most vehicles can also add Stabilizer bar.McPherson strut structure is simple, so its light weight, fast response time, and in a lower shake-changing arm and pillar Geometry under can adjust automatically camber angle, allow its can when excessively curved adaptive road surface, allow tire contact area most Bigization, to be widely applied on driving car before light-duty vehicle, car are especially preposition.But since it is configured to Straight barrel type lacks barrier force to the impact of left and right directions, and anti-brake, which is nodded, to be acted on poor, and suspension stiffness is weaker, and stability is poor, turns It is curved to roll obviously.
Suspension camber angle refers to the angle between medium plane of wheel 6 and road plane vertical line 7, is defined as: by vehicle front It sees tire centerline and vertical line straight line angulation, is positive to outside vehicle body, is negative to interior of body, the difference of camber angle can change Contact point and the point of application for becoming tire and ground directly affect the road holding and abrasion situation of tire, to influence the row of automobile Into direction, if the camber angle of left and right wheels is unequal, the problem of will appear running car sideslip.Therefore, to the inclined of camber angle Difference is analyzed, it is ensured that vehicle suspension system successively assembles camber angle qualification rate and reaches requirement, has certain practical significance.
The method that the existing deviation to camber angle is analyzed be usually by three-dimensional deviation software modeling and analysis, this Kind method is not only at high cost, modeling period is long, but also inefficiency, and departing from three-dimensional artificial software, which will be unable to be unfolded.
Summary of the invention
The purpose of the present invention is to provide a kind of McPherson strut camber angle two dimension Deviation Analysis Methods, can not have In the case where three-dimensional artificial software, quickly and efficiently the deviation of suspension camber angle is analyzed, to solve vehicle camber angle It is disposable to cross the low problem of line rate.
To achieve the above object, the present invention adopts the following technical scheme:
A kind of McPherson strut camber angle two dimension Deviation Analysis Method method, successively the following steps are included:
(1) suspension camber angle measurement model is created;
(2) according to the assembly relation of suspension, each part is defined in the rigging position in space;
(3) interspace analytic geometry method is utilized, derives the calculation formula of rear-wheel camber angle, using the calculation formula, and Rigging position according to part in space, the components deviation that will affect flare angular displacement are divided into two parts, rule of thumb select The tolerance of this two parts components;
(4) angular displacement of suspension flare is calculated:
The tolerance of each components is inputted into suspension camber angle calculation formula, obtains suspension camber angle, and carry out to camber angle Analysis, if being unsatisfactory for demand, is adjusted the tolerance of a certain chain link, until camber angle meets the requirements.
Preferably, in the step (1), when creating suspension camber angle measurement model, with the center of vehicle left rear side wheel Establish rectangular coordinate system in space for origin, wherein vehicle forward direction be x-axis forward direction, vertically upward direction be y-axis just To the direction from origin to copilot is the forward direction of z-axis, and the center for defining left rear side wheel is E point, main pin axis and axletree Intersection point of the line on rearview is D point.
Preferably, in the step (2), each part is defined in the rigging position in space, is defined according to following principle:
Part has 6 freedom degrees, i.e. translation and 3 rotations around reference axis along 3 reference axis in space, uses base first Quasi- A constrains three degree of freedom, then plus a benchmark B constrain it 2 freedom degrees, the benchmark C that has another one constrains one degree of freedom, That part just has a completely specified position in space, generallys use 6 freedom degrees that 6 obligatory points carry out limit feature, That is 3-2-1 principle.
Preferably, in the step (3), using interspace analytic geometry method, the calculation formula of rear-wheel camber angle is derived Are as follows:Wherein, yEIndicate E point y to coordinate value, yDIndicate D point y to coordinate value, zEIndicate E Point z to coordinate value, zDIndicate D point z to coordinate value;It can be seen that by the calculation formula, camber angle γ exists with E point, D point Y-axis is related with the coordinate value of z-axis, when E point coordinate value determine after, to rear-wheel camber angle have an impact be only D point coordinate value, D point is that vehicle body is installed on the intersection point of main pin axis and wheel axis on rearview, with subframe installation point on vehicle body, subframe Hub bracket installation point, the tolerance of hub bracket upper swing arm installation point are related on point and swing arm installation point, swing arm;
According to the manufacture of rear-wheel camber angle calculation formula and the suspension and assembly technology, the zero of flare angular displacement will affect Part is divided into two parts, first is that due to vehicle body, subframe, swing arm and brake assembly manufacture and assembly caused by Y-direction deviation, this A part of deviation includes subframe installation point tolerance, foreside bodywork installation point tolerance, rear portion body mounts tolerance, upper swing arm peace Decorate tolerance, lower swing arm installation point tolerance and brake assembly installation point tolerance;Second is that due to the system of brake disc and three generations's bearing Total run-out deviation caused by making and assembling, this part of deviation includes brake disc disk run-out tolerance, brake disc disk verticality Run-out tolerance between tolerance and three generations's bearing and brake disc, brake holder beam matching face;Then rule of thumb select above-mentioned public affairs Difference.
Preferably, the step (4) the following steps are included:
1. calculating camber angle γ caused by Y-direction deviation1,Wherein, Y1 indicates the tolerance of Y-direction deviation, It is calculated using the normal distribution curve of each tolerance of composition Y-direction deviation, H1Indicate E point and D point in the difference in height of z-axis;
2. calculating camber angle γ caused by total run-out deviation2,Wherein, X2Indicate total run-out deviation Tolerance is calculated, H using the normal distribution curve of each tolerance of composition total run-out deviation2Indicate E point and D point in the height of y-axis Difference;
3. rear suspension camber angle γ is calculated,
4. adjustment causes each zero of flare angular displacement when calculated rear suspension flare angular displacement γ=± 0.5 ° The deviation of part, until suspension flare angular displacement γ=± 0.59 °.
The present invention passes through suspension camber angle measurement model and each part in the rigging position in space, to derive outside rear-wheel Dip countion formula, the influence using the calculation formula analysis part manufacturing and assembling deviation to suspension flare angular displacement, effectively Ground solves the problems, such as that the disposable line rate of crossing of camber angle is low, without three deviation softwares, has at low cost and high-efficient The advantages of.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of McPherson rear suspension of the present invention;
Fig. 2 is camber angle measurement model figure of the present invention.
Specific embodiment
Technical solution of the present invention is clearly and completely described below in conjunction with attached drawing, it is clear that described embodiment Only section Example of the invention, instead of all the embodiments.Based on the embodiments of the present invention, the common skill in this field Art personnel other all embodiments obtained without making creative work, belong to protection model of the invention It encloses.
The present invention is when calculating, it is assumed that all to participate in the matched Tolerance assignment rule followed normal distribution regularity of distribution, participation The tolerance matched from input drawing, the unknown drawing in part and data parameter tolerance by assuming that, participate in the part of calculating Based on rigidity it is assumed that not considering other systems or accidental error in addition to the manufacturing tolerance of part itself, not considering frock clamp Abrasion and deformation, do not consider assembly force, thermal expansion, gravity, do not consider that gravity influences.
Based on situation assumed above, the invention discloses a kind of McPherson strut camber angle two dimension Deviation Analysis Method, Successively the following steps are included:
(1) suspension camber angle measurement model is created;
As shown in Fig. 2, establishing rectangular coordinate system in space as origin using the center of vehicle left rear side wheel, wherein before vehicle It is the forward direction of x-axis into direction, vertically upward direction is the forward direction of y-axis, and the direction from origin to copilot is the forward direction of z-axis, The center for defining left rear side wheel is E point, and the intersection point of main pin axis and wheel axis on rearview is D point.
(2) according to the assembly relation of suspension, each part is defined in the rigging position in space;
Part has 6 freedom degrees in space, i.e., base is used in 3 translations and 3 rotations around reference axis along reference axis first Quasi- m constrains three degree of freedom, then plus a benchmark n constrain it 2 freedom degrees, the benchmark p that has another one constrains one degree of freedom, That part just has a completely specified position in space, generallys use 6 freedom degrees that 6 obligatory points carry out limit feature, That is 3-2-1 principle.
(3) interspace analytic geometry method is utilized, derives rear-wheel camber angle calculation formula, using the calculation formula, and root Rigging position according to part in space, the part that will affect flare angular displacement are divided into two parts, rule of thumb select this two parts The tolerance of part;Using interspace analytic geometry method, rear-wheel camber angle calculation formula is derived are as follows:Its In, yEIndicate E point y to coordinate value, yDIndicate D point y to coordinate value, zEIndicate E point z to coordinate value, zDIt indicates D point z to coordinate value;It can be seen that by the calculation formula, camber angle γ and E point, D point are related in the coordinate value of y-axis and z-axis, After E point coordinate value determines, to the coordinate value for the only D point that rear-wheel camber angle has an impact, D point is main pin axis and axletree On intersection point of the line on rearview, with subframe installation point on vehicle body, subframe in body mounts and swing arm installation point, swing arm Hub bracket installation point, the tolerance of hub bracket upper swing arm installation point are related.
According to the manufacture of rear-wheel camber angle calculation formula and the rear suspension and assembly technology, flare angular displacement will affect Part is divided into two parts, first is that due to vehicle body, subframe, swing arm and brake assembly manufacture and assembly caused by Y-direction deviation, This part of deviation includes subframe installation point tolerance, foreside bodywork installation point tolerance, rear portion body mounts tolerance, upper swing arm Installation point tolerance, lower swing arm installation point tolerance and brake assembly installation point tolerance;Second is that due to brake disc and three generations's bearing Manufacture and total run-out deviation caused by assembling, this part of deviation include that brake disc disk run-out tolerance, brake disc disk are vertical Spend the run-out tolerance between tolerance and three generations's bearing and brake disc, brake holder beam matching face;It then rule of thumb selects above-mentioned Tolerance value.
(4) angular displacement of suspension flare is calculated:
Since probabilistic method can make each group obtain looser tolerance value at chain link, saved in the case where meeting assembling function demand Cost, therefore the angular displacement of suspension flare, probabilistic method calculation formula are calculated using probabilistic method in the present invention are as follows:
Wherein, ynThe tolerance for indicating each chain link, by step (3) it is found that influence the angular displacement of rear-wheel flare because being known as two Part, therefore deviation, i.e. y are calculated by two chain links1Indicate vehicle body, subframe, swing arm and the manufacture of brake assembly and assembly Caused Y-direction deviation, y2Total run-out deviation caused by indicating the manufacture of brake disc and three generations's bearing and assembling, specific calculating process It is as follows:
1. calculating camber angle γ caused by Y-direction deviation1,Wherein, Y1 indicates the tolerance of Y-direction deviation, It is calculated using the normal distribution curve of each tolerance of composition Y-direction deviation, H1Indicate E point and D point in the difference in height of z-axis;
2. calculating camber angle γ caused by total run-out deviation2,Wherein, X2Indicate total run-out deviation Tolerance is calculated, H using the normal distribution curve of each tolerance of composition total run-out deviation2Indicate E point and D point in the height of y-axis Difference;
3. rear suspension camber angle γ is calculated,
4. adjustment causes each zero of flare angular displacement when calculated rear suspension flare angular displacement γ=± 0.5 ° The deviation of part, until rear suspension flare angular displacement γ=± 0.59 °.
Embodiment one
Technical solution of the present invention is described further by taking H arm multi-connecting-rod separated suspension structure as an example below.
The tolerance value difference of Y-direction deviation and total run-out deviation in step (3) is as shown in Table 1 and Table 2:
Table 1
Table 2
The tolerance Y of Y-direction deviation can be calculated according to table 11The height difference H of=3.64mm, E point and D point in z-axis1= 389.63mm, this difference in height are determined according to the assembling structure of H arm multi-connecting-rod separated suspension structure, are available data, then
The tolerance X of total run-out deviation can be calculated according to table 22The height difference H of=0.0286mm, E point and D point in y-axis2= 79.57mm, this difference in height are determined according to the assembling structure of H arm multi-connecting-rod separated suspension structure, are available data, then
Then rear suspension camber angleSo This camber angle is analyzed afterwards, when target design tolerance is ± 0.5 °, above-mentioned rear suspension camber angle γ meets percentage 99.49%, but 99.9% theoretical design requirements are unsatisfactory for, to meet, then adjustment causes each of suspension flare angular displacement The deviation of components;When target design tolerance is ± 0.59 °, then above-mentioned suspension camber angle γ meets the reason of percentage 99.9% By design requirement.
The present invention quickly and efficiently can carry out the deviation of suspension camber angle in the case where no three-dimensional artificial software Analysis has the advantages that at low cost and high-efficient to solve the problems, such as that the disposable line rate of crossing of vehicle camber angle is low.

Claims (5)

1. a kind of McPherson strut camber angle two dimension Deviation Analysis Method method, which is characterized in that successively the following steps are included:
(1) suspension camber angle measurement model is created;
(2) according to the assembly relation of suspension, each part is defined in the rigging position in space;
(3) interspace analytic geometry method is utilized, derives the calculation formula of rear-wheel camber angle, using the calculation formula, and according to Part is divided into two parts in the rigging position in space, the components deviation that will affect flare angular displacement, rule of thumb select this two The tolerance of parts thereof;
(4) angular displacement of suspension flare is calculated:
The tolerance of each components is inputted into suspension camber angle calculation formula, obtains suspension camber angle, and analyze camber angle, If being unsatisfactory for demand, the tolerance of a certain chain link is adjusted, until camber angle meets the requirements.
2. a kind of McPherson strut camber angle two dimension Deviation Analysis Method as described in claim 1, it is characterised in that: described In step (1), when creating suspension camber angle measurement model, space right-angle is established as origin using the center of vehicle left rear side wheel and is sat Mark system, wherein vehicle forward direction is the forward direction of x-axis, and vertically upward direction is the forward direction of y-axis, from origin to copilot Direction is the forward direction of z-axis, and the center for defining left rear side wheel is E point, the intersection point of main pin axis and wheel axis on rearview For D point.
3. a kind of McPherson strut camber angle two dimension Deviation Analysis Method as described in claim 1, it is characterised in that: described In step (2), each part is defined in the rigging position in space, is defined according to following principle:
Part has 6 freedom degrees, i.e. translation and 3 rotations around reference axis along 3 reference axis in space, uses benchmark A first Constrain three degree of freedom, then plus a benchmark B constrain it 2 freedom degrees, the benchmark C that has another one constrain one degree of freedom, that A part just has a completely specified position in space, generallys use 6 freedom degrees that 6 obligatory points carry out limit feature, i.e., 3-2-1 principle.
4. a kind of McPherson strut camber angle two dimension Deviation Analysis Method as described in claim 1, it is characterised in that: described In step (3), using interspace analytic geometry method, the calculation formula of rear-wheel camber angle is derived are as follows: Wherein, yEIndicate E point y to coordinate value, yDIndicate D point y to coordinate value, zEIndicate E point z to coordinate value, zDTable Show D point z to coordinate value;It can be seen that by the calculation formula, camber angle γ and E point, D point have in the coordinate value of y-axis and z-axis It closes, after E point coordinate value determines, to the coordinate value for the only D point that rear-wheel camber angle has an impact, D point is main pin axis and vehicle Body mounts and swing arm installation point, pendulum on intersection point of the wheel axis on rearview, with subframe installation point on vehicle body, subframe Hub bracket installation point, the tolerance of hub bracket upper swing arm installation point are related on arm;
According to the manufacture of rear-wheel camber angle calculation formula and the suspension and assembly technology, the part point of flare angular displacement will affect For two parts, first is that due to vehicle body, subframe, swing arm and brake assembly manufacture and assembly caused by Y-direction deviation, this portion Point deviation includes subframe installation point tolerance, foreside bodywork installation point tolerance, rear portion body mounts tolerance, upper swing arm installation point Tolerance, lower swing arm installation point tolerance and brake assembly installation point tolerance;Second is that due to brake disc and three generations's bearing manufacture and Total run-out deviation caused by assembling, this part of deviation includes brake disc disk run-out tolerance, brake disc disk squareness tolerance And the run-out tolerance between three generations's bearing and brake disc, brake holder beam matching face;Then rule of thumb select above-mentioned tolerance value.
5. a kind of McPherson strut camber angle two dimension Deviation Analysis Method as claimed in claim 4, which is characterized in that described Step (4) the following steps are included:
1. calculating camber angle γ caused by Y-direction deviation1,Wherein, Y1 indicates the tolerance of Y-direction deviation, utilizes The normal distribution curve for forming each tolerance of Y-direction deviation calculates, H1Indicate E point and D point in the difference in height of z-axis;
2. calculating camber angle γ caused by total run-out deviation2,Wherein, X2Indicate the public affairs of total run-out deviation Difference is calculated, H using the normal distribution curve of each tolerance of composition total run-out deviation2Indicate E point and D point in the height of y-axis Difference;
3. rear suspension camber angle γ is calculated,
4. adjustment causes each components of flare angular displacement when calculated rear suspension flare angular displacement γ=± 0.5 ° Deviation, until suspension flare angular displacement γ=± 0.59 °.
CN201811068702.8A 2018-09-13 2018-09-13 A kind of McPherson strut camber angle two dimension Deviation Analysis Method Pending CN109145500A (en)

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CN110472328A (en) * 2019-08-12 2019-11-19 厦门理工学院 A kind of McPherson suspension rigidity determines method
CN113420371A (en) * 2021-06-05 2021-09-21 中国第一汽车股份有限公司 Method for improving simulation analysis precision of misuse working condition of McPherson front suspension subframe
CN114004034A (en) * 2021-11-26 2022-02-01 安徽江淮安驰汽车有限公司 Trigonometric function analysis method for vehicle body precision

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110472328A (en) * 2019-08-12 2019-11-19 厦门理工学院 A kind of McPherson suspension rigidity determines method
CN110472328B (en) * 2019-08-12 2022-10-11 厦门理工学院 Macpherson suspension stiffness determination method
CN113420371A (en) * 2021-06-05 2021-09-21 中国第一汽车股份有限公司 Method for improving simulation analysis precision of misuse working condition of McPherson front suspension subframe
CN113420371B (en) * 2021-06-05 2022-03-22 中国第一汽车股份有限公司 Method for improving simulation analysis precision of misuse working condition of McPherson front suspension subframe
CN114004034A (en) * 2021-11-26 2022-02-01 安徽江淮安驰汽车有限公司 Trigonometric function analysis method for vehicle body precision

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