CN109141884A - Method for Bearing Fault Diagnosis based on EEMD-AR model and DBN - Google Patents

Method for Bearing Fault Diagnosis based on EEMD-AR model and DBN Download PDF

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CN109141884A
CN109141884A CN201810939116.XA CN201810939116A CN109141884A CN 109141884 A CN109141884 A CN 109141884A CN 201810939116 A CN201810939116 A CN 201810939116A CN 109141884 A CN109141884 A CN 109141884A
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dbn
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eemd
rbm
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吴定会
韩欣宏
郑洋
黄旭
杨德亮
肖仁
黄海波
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Jiangnan University
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M13/00Testing of machine parts
    • G01M13/04Bearings
    • G01M13/045Acoustic or vibration analysis

Abstract

The present invention provides a kind of Method for Bearing Fault Diagnosis based on EEMD-AR model and DBN, due to bearing vibration signal nonlinear change, it is first passed through polymerization empirical mode decomposition (abbreviation EEMD) method and is decomposed into multiple IMF components, several IMF components before selection wherein, establish autoregression (abbreviation AR) model, autoregressive coefficient and corresponding variance are calculated to each AR model, the input parameter as depth confidence network (abbreviation DBN network);The low order feature of signal is extracted by EEMD and AR pretreatment;The Dividing Characteristics for recycling DBN network powerful extract and generalization ability advantage excavates representative high-order feature from the parameter of input, are used for fault diagnosis.The method that the present invention uses has higher accuracy rate than traditional support vector machines and artificial neural network method for diagnosing faults.

Description

Method for Bearing Fault Diagnosis based on EEMD-AR model and DBN
Technical field
The present invention relates to technical field of wind power, especially a kind of bearing failure diagnosis based on EEMD-AR model and DBN Method.
Background technique
Wind energy is one of current fastest-rising renewable energy, wind-powered electricity generation in global renewable energy power generation installed capacity Occupy overwhelming dominance.With the construction, popularization and operation of large-scale wind electricity unit, the failure of wind power generating set will increase year by year Add, economic loss resulting from is also increasingly severe.Therefore, the critical components such as Wind turbines bearing are carried out in time, effectively Failure predication become improve running of wind generating set reliability, reduce maintenance cost important channel.
In view of the above-mentioned problems, document [1] using EMD (empirical mode decomposition) to high speed shaft of aerogenerator hold signal into Row pretreatment, and amplitude on the basis of Hilbert envelope spectrum analysis at extraction failure-frequency uses divergence as characteristic quantity Index describes fault type and severity.Document [2] proposes the method for fault diagnosis of wind turbines based on Decision fusion, first Tentative diagnosis is carried out using gray relative analysis method, decision information is then carried out to different evidences according to evidence fusion theory and is melted Close, thus obtain fault diagnosis as a result, but Decision fusion method be both needed to acquire a large amount of historical data and carry out training pattern, than It is more complex.Document [3] uses the method for diagnosing faults of support vector machines, according to wind driven generator output power predicted value and reality Residual error variation between actual value judges that wind generator set main shaft holds health status, but SVM cannot exclude other kinds of failure to wind Interference caused by motor group axle bearing fault diagnosis.
[1] Guo Yanping, the face text person of outstanding talent new IMF criterion of one kind and its in wind-driven generator rolling bearing fault diagnosis It is studied using [J] computer application, 2012,29 (9): 3362-3364.
[2] An Xueli, Jiang Dongxiang, Lee lack direct wind-driven generator group bearing failure diagnosis of the China based on Decision fusion [J] electric power network technique, 2011,35 (7): 36-41.
[3] Huang Yuan ties up wind generator set main shaft bearing failure diagnosis [J] the instrument and meter user of based on support vector machines, 2016,23(11):88-92。
Summary of the invention
There is non-stationary, nonlinear characteristic for current traditional Wind turbines bearing fault signal, fault signature extracts Difficult problem, the present invention provide a kind of Method for Bearing Fault Diagnosis based on EEMD-AR model and DBN, realize Wind turbines The high-precision fault diagnosis of bearing.The technical solution adopted by the present invention is that:
A kind of Method for Bearing Fault Diagnosis based on EEMD-AR model and DBN, due to the non-linear change of bearing vibration signal Change, is first passed through polymerization empirical mode decomposition (abbreviation EEMD) method and be decomposed into multiple IMF components, it is several before selection wherein IMF component establishes autoregression (abbreviation AR) model, calculates autoregressive coefficient and corresponding variance to each AR model, makees For the input parameter of depth confidence network (abbreviation DBN network);The low order for being extracted signal by EEMD and AR pretreatment is special Sign;The Dividing Characteristics for recycling DBN network powerful, which extract, and generalization ability advantage is excavated from the parameter of input has representative Property high-order feature, be used for fault diagnosis.
The present invention has the advantages that the present invention is used based on polymerization empirical mode decomposition and autoregression (EEMD-AR) model Fault signature is extracted, using depth confidence network (DBN) method, the high-precision fault diagnosis of Wind turbines bearing is realized, than passing The support vector machines and artificial neural network method for diagnosing faults of system have higher accuracy rate.
Detailed description of the invention
Fig. 1 is an exemplary diagram of DBN network of the invention.
Fig. 2 is bearing different faults type signal waveform diagram of the invention.
Fig. 3 is FPE (P) error coefficient change curve of IMF component 1 of the invention.
Fig. 4 is FPE (P) error coefficient change curve of IMF component 2 of the invention.
Fig. 5 is FPE (P) error coefficient change curve of IMF component 3 of the invention.
Fig. 6 is FPE (P) error coefficient change curve of IMF component 4 of the invention.
Specific embodiment
Below with reference to specific drawings and examples, the invention will be further described.
The present invention proposes a kind of Wind turbines Method for Bearing Fault Diagnosis based on EEMD-AR model and DBN, due to axis Vibration signal nonlinear change is held, polymerization empirical mode decomposition (abbreviation EEMD) method is first passed through and is decomposed into multiple IMF points Amount selects wherein first four IMF component, establishes autoregression (abbreviation AR) model, calculate autoregression system to each AR model Several and corresponding variance, the input parameter as depth confidence network (abbreviation DBN network);It is mentioned by EEMD and AR pretreatment The low order feature of signal is taken;The Dividing Characteristics for recycling DBN network powerful extract the parameter with generalization ability advantage from input In excavate representative high-order feature, be used for fault diagnosis.
1) the AR aspect of model extracting method based on EEMD;
1.1) it polymerize empirical mode decomposition (EEMD);
The bearing vibration signal s (t) of nonlinear and nonstationary can be decomposed into multiple IMF components by EEMD, such as formula (1) institute Show:
R in formula (1)IIt is residual error, cε(t) (ε=1,2 ... I) indicate that the IMF component of frequency from high to low, t indicate that signal is adopted At sample time point, IMF component must satisfy following two o'clock when being decomposed using EEMD:
(1) IMF component extreme point number and zero passage points it is identical or it is most difference one;
(2) the upper and lower envelope of IMF component is about time shaft Local Symmetric;
1.2) autoregression (AR) aspect of model extracts;
AR model is suitable for linear prediction, and parameter reflects the characteristic of system;However, AR model is not suitable for analyzing Non-stationary signal.Therefore, it is necessary so original signal is carried out EEMD decomposition, establishes IMF component after decomposing based on EEMD AR model;
For each IMF component, AR model is established using formula (2):
Wherein c (t) represents selected IMF component, and P is order, and w (t) is white noise, mean value zero; ak(k=1,2 ... P autoregressive coefficient) is indicated;
AR model extraction characterization method based on EEMD mainly have the following three steps:
(1) original bearing vibration signal is subjected to EEMD decomposition, obtains IMF component;
(2) the optimal order of AR model is selected;
An optimal AR model is established, the selection of order is very important;If order is too high to be will lead to Degree fitting, can also make calculation amount excessive;If order is too small, AR model cannot be made to be optimal.Utilize minimum pre- evaluated error Criterion (FPE) selects optimal order P, selects the P corresponding when error coefficient FPE (P) minimum as optimal rank Number, such as formula (3), wherein N indicates length, that is, number of sampling points of signal;
(3) optimal AR model is established to each component IMF, calculates autoregressive coefficient ak(k=1,2 ... P) and side Difference
Least square method meter can be passed through after the optimal order of corresponding A R model determines for each component IMF Calculate autoregressive coefficient, on the basis of formula (2), w (t) and varianceIt can be calculated by formula (4) and (5);
For the AR model of a P rank, as soon as including P autoregressive coefficient and variance, there is P+1 characteristic value, because This, the input of DBN network is exactly the vector of 4 × (P+1) dimension;
2) DBN Principles of Network;
Depth confidence network (deep belief network, DBN) is limited Boltzmann machine (restricted by multilayer Boltzmann machine, RBM) successively superposition form deep layer network structure;Can by it is unsupervised it is layer-by-layer in a manner of efficiently It is trained;Each RBM is made of visible layer and hidden layer, neuron in each RBM visible layer or hidden layer (or be Node) between connection be restricted;In this example, DBN network is made of three layers of RBM;As shown in Figure 1;
DBN network learning procedure includes two stages: first stage, with layer-by-layer greedy learning algorithm pre-training RBM's Layer;Second stage is finely adjusted whole network using backpropagation (BP) algorithm;
First stage, training data are first inputted in the visible layer of first layer RBM, with unsupervised mode training the One layer of RBM;It is finished when upper one layer of RBM is trained, the hidden layer of this layer of RBM is exported into the input as next layer of RBM visible layer, This training process is repeated, until RBM all in DBM network all training are completed;Each RBM includes multiple neurons, nerve Member, which has, inactivates and activates two states, is indicated respectively with binary value 0 and 1;The energy function such as formula of RBM interlayer neuron (6):
In formula: θ={ bj,cy,wi,j, wi,jFor the power between i-th of neuron of j-th of neuron of visible layer and hidden layer Weight;vjAnd hiRespectively indicate the state of i-th of neuron of j-th of neuron of visible layer and hidden layer; bjAnd ciIt is respectively visible The bias term of layer and hidden layer;
The Joint Distribution of visible layer and hidden layer neuron can be indicated by the energy of neuron are as follows:
Z (θ)=∑v,hexp(-E(v,h)) (8)
Wherein, Z (θ) is normalization factor;Above formula gives the general of each input vector after energy function indicates Rate value;Probability value can change the energy value in formula (6) by changing parameter θ to be adjusted;
The condition distribution of i-th of neuron of hidden layer is expressed as in RBM:
The condition distribution of j-th of neuron of visible layer is expressed as in RBM:
Firstly, can determine the conditional probability of hidden layer neuron by formula (9), then is determined and implied by Gibbs sampling The state of layer neuron;The conditional probability of visible layer neuron can be determined also with formula (10), then is sampled by Gibbs Determine the state of visible layer neuron;This process is exactly the reconstruct of input data.If this model can be weighed very well Structure input data shows that hidden layer neuron remains input signal characteristic information abundant, then being obtained by training study Weight and biasing be exactly input data characterization rules.RBM is trained using contrast divergence algorithm herein, parameter θ is more Newly, such as formula (11), (12), (13) are shown:
Δwi,j=η (< vjhi>p(h|v)-<vjhi>recon) (11)
Δbj=η (< vj>p(h|v)-<vj>recon) (12)
Δci=η (< hi>p(h|v)-<hi>recon) (13)
In formula: η is learning rate,<>p(h|v)Expectation under the distribution of expression condition,<>reconIndicate the distribution after reconstructing Under expectation;
Second stage, the last layer, that is, output layer of DBM network are BP network, BP network with the feature of RBM layer output to Amount is input vector;The network weight (including weight and biasing) of every layer of RBM although opposite this layer of feature vector is optimal, But the network weight that not can guarantee entire DBN network is optimal, it is therefore desirable to carry out parameter optimization;By will reversely miss Difference is top-down to propagate to every layer of RBM, entire DBN network weight is finely tuned, so that overall network performance be made to be optimal;
After the completion of DBN network learning procedure, the feature vector that the last layer RBM is exported in DBN network is exactly to have representative The high-order feature of property;
3) wind turbine bearing failure diagnosis;
3.1) sample data acquires;
The historical data that experimental data is provided from certain wind power plant.Have chosen bearing inner race failure respectively, outer ring failure, Rolling element failure and normal four kinds of different health status, label is 1,2,3,4 respectively.Data acquisition is bear vibration letter Number, sampled point is set as 1000 and is located at driving end with 12kHz sampling, fault point, failure size has chosen respectively Tri- kinds of different sizes of 0.1778mm, 0.3556mm, 0.5334mm.Be as shown in Figure 2 failure having a size of 0.1778mm when four kinds The waveform of different health status.Wherein (a) represents inner ring failure, (b) represents rolling element failure, (c) represents outer ring failure, (d) Represent normal condition.
Each failure size acquires 600 samples under same fault type, and wherein 400 samples are made for random selection For training sample, remaining 200 are used as test sample.So inner ring failure, outer ring failure and rolling element failure all include 1800 samples, wherein having 1200 training samples and 600 test samples.There are 600 samples under normal condition, randomly chooses Wherein 400 samples are used as test sample as training sample, remaining 200.Table 1 gives trained and test sample Details.
Table 1
3.2) data prediction;
Original bearing vibration signal is decomposed by EEMD, since the information of bearing is mainly reflected on high frequency, institute Only to consider first four IMF component herein.Then, optimal order P is determined using FPE criterion.Fig. 3~Fig. 6 is first four FPE (P) error coefficient change curve of IMF component.
3~Fig. 6 of complex chart can be seen that when order P is in 24, and FPE (P) error coefficient of first four IMF component is several It remains unchanged, therefore, optimal factor P is determined as 24.First four IMF component is all established to the AR model of 24 ranks, then 25 (24 autoregressive coefficients and a variance) a AR parameters of each IMF component are obtained using least square method.Due to each Sample only considers first four IMF component, finally obtained input of the 100 dimension AR parameter vectors as DBN network.
3.3) experimental result;
DBN fault diagnosis network proposed in this paper includes three hidden layers, each hidden layer respectively by 100,50 and 10 neuron compositions.Input layer has 100 neurons to represent 100 dimension AR parameters, and output layer has 4 neurons to represent 4 kinds not Same health status.The learning rate of each hidden layer is respectively 0.1,0.1,0.1.Table 2 is the detail parameters of DBN network;
Table 2
Using method for diagnosing faults proposed in this paper, when having 5 sample diagnosis inside erroneous judgement to other fault types: having One inner ring fault sample is judged by accident to outer ring failure.Outer ring failure is judged by accident there are two sample, and one is mistaken for inner ring event Barrier, another is mistaken for rolling element failure.Rolling element failure is also judged by accident there are two sample, and inner ring event is both mistaken for Barrier.The Average Accuracy of method presented here has reached 99.75%.
In order to further prove superiority of the proposed method in wind turbine bearing fault detection, using SVM and Two kinds of ANN common method for diagnosing faults are compared.ANN takes the network structure of 10-9-4, and input is from original signal 10 temporal signatures values of middle extraction, learning rate 0.08, the number of iterations are 300 times.SVM chooses Radial basis kernel function, punishment Coefficient is 2050, kernel functional parameter 0.02, and input is also by EEMD+AR method treated data.DBN algorithm is used The input data as ANN, other parameters with herein.The fault diagnosis accuracy rate of every kind of method is as shown in table 3.
Table 3
EEMD+AR+DBN method proposed in this paper is substantially better than traditional SVM and ANN method as can be seen from Table 3, It proves the high-order feature that there is the depth confidence network of deep layer framework can sufficiently excavate signal, keeps accuracy rate of diagnosis higher.And And signal is pre-processed using EEMD+AR model, the low order feature of signal is extracted, can obtain preferably diagnosing effect Fruit.
It should be noted last that the above specific embodiment is only used to illustrate the technical scheme of the present invention and not to limit it, Although being described the invention in detail referring to example, those skilled in the art should understand that, it can be to the present invention Technical solution be modified or replaced equivalently, without departing from the spirit and scope of the technical solution of the present invention, should all cover In the scope of the claims of the present invention.

Claims (7)

1. a kind of Method for Bearing Fault Diagnosis based on EEMD-AR model and DBN characterized by comprising
Step S1 acquires bearing vibration signal, is decomposed into multiple IMF components by polymerizeing empirical mode decomposition, that is, EEMD method, Several IMF components before selection wherein;
Step S2 establishes autoregression, that is, AR model of selected IMF component after decomposing based on EEMD;Each AR model is calculated Autoregressive coefficient and corresponding variance parameter out, as depth confidence network, that is, DBN network input parameter;
Step S3 recycles DBN network to excavate representative high-order feature from the parameter of input, examines for failure It is disconnected.
2. the Method for Bearing Fault Diagnosis based on EEMD-AR model and DBN as described in claim 1, it is characterised in that:
In step S1, EEMD method is decomposed, as shown in formula (1):
S (t) is bearing vibration signal, r in formula (1)IIt is residual error, cε(t) (ε=1,2 ... I) indicates IMF from high to low points of frequency Amount, t indicate signal sampling time point.
3. the Method for Bearing Fault Diagnosis based on EEMD-AR model and DBN as claimed in claim 2, it is characterised in that:
In step S2, specifically include:
For each IMF component, AR model is established using formula (2):
Wherein c (t) represents selected IMF component, and P is order, and w (t) is white noise, mean value zero;ak(k=1,2 ... P) is indicated Autoregressive coefficient;
Select the optimal order of AR model;
Autoregression is calculated by least square method after the optimal order of corresponding A R model determines for each component IMF Coefficient, on the basis of formula (2), w (t) and varianceIt can be calculated by formula (4) and (5);
Length, that is, number of sampling points of N expression signal.
4. the Method for Bearing Fault Diagnosis based on EEMD-AR model and DBN as claimed in claim 3, it is characterised in that:
In step S2, optimal order P is selected using minimum pre- measurement error criterion, selection is minimum as error coefficient FPE (P) When corresponding P as optimal order, such as formula (3), wherein N indicates length, that is, number of samples of signal;Variance
5. the Method for Bearing Fault Diagnosis based on EEMD-AR model and DBN as claimed in claim 3, it is characterised in that:
The DBN network includes several RBM being successively superimposed, and each RBM is made of visible layer and hidden layer;
DBN network learning procedure includes two stages: first stage, with the layer of layer-by-layer greedy learning algorithm pre-training RBM;Second Stage is finely adjusted entire DBM network using back-propagation algorithm, so that DBN overall network performance is optimal.
6. the Method for Bearing Fault Diagnosis based on EEMD-AR model and DBN as claimed in claim 5, it is characterised in that:
In the first stage of DBN network learning procedure, training data is first inputted in the visible layer of first layer RBM, with no prison The mode training first layer RBM superintended and directed;When upper one layer of RBM training finishes, by the hidden layer output of this layer of RBM as next layer of RBM The input of visible layer repeats this training process, until RBM all in DBM network all training are completed;Each RBM includes more A neuron, neuron, which has, inactivates and activates two states, is indicated respectively with binary value 0 and 1;RBM interlayer neuron Energy function such as formula (6):
In formula: θ={ bj,cy,wi,j, wi,jFor the weight between i-th of neuron of j-th of neuron of visible layer and hidden layer;vj And hiRespectively indicate the state of i-th of neuron of j-th of neuron of visible layer and hidden layer;bjAnd ciRespectively visible layer and hidden Bias term containing layer;
The Joint Distribution of visible layer and hidden layer neuron is indicated by the energy of neuron are as follows:
Z (θ)=∑v,hexp(-E(v,h)) (8)
Wherein, Z (θ) is normalization factor;
The condition distribution of i-th of neuron of hidden layer is expressed as in RBM:
The condition distribution of j-th of neuron of visible layer is expressed as in RBM:
Firstly, can determine the conditional probability of hidden layer neuron by formula (9), then is sampled by Gibbs and determine hidden layer mind State through member;The conditional probability of visible layer neuron can be determined also with formula (10), then sampling determination by Gibbs can See the state of layer neuron;RBM is trained using contrast divergence algorithm, parameter θ updates, such as formula (11), (12), (13) institute Show:
Δwi,j=η (< vjhi>p(h|v)-<vjhi>recon) (11)
Δbj=η (< vj>p(h|v)-<vj>recon) (12)
Δci=η (< hi>p(h|v)-<hi>recon) (13)
In formula: η is learning rate,<>p(h|v)Expectation under the distribution of expression condition,<>reconIndicate the phase after reconstructing under the distribution It hopes.
7. the Method for Bearing Fault Diagnosis based on EEMD-AR model and DBN as claimed in claim 5, it is characterised in that:
After the completion of DBN network learning procedure, the feature vector that the last layer RBM is exported in DBN network is exactly representative High-order feature.
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CN113435327A (en) * 2021-06-25 2021-09-24 西安交通大学 Electric spindle state evaluation method, system, equipment and readable storage medium
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Application publication date: 20190104