CN109141102A - A kind of online energy efficiency monitoring equipment of heat exchange pressure vessel - Google Patents

A kind of online energy efficiency monitoring equipment of heat exchange pressure vessel Download PDF

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Publication number
CN109141102A
CN109141102A CN201810930970.XA CN201810930970A CN109141102A CN 109141102 A CN109141102 A CN 109141102A CN 201810930970 A CN201810930970 A CN 201810930970A CN 109141102 A CN109141102 A CN 109141102A
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CN
China
Prior art keywords
pressure vessel
monitoring
pressure
heat exchange
processor
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201810930970.XA
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Chinese (zh)
Inventor
高峰
程义河
贾晓东
王海忠
陈建勋
陈韶斌
杨新健
高建明
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Wuhai Special Equipment Inspection Institute
Guangdong Inspection and Research Institute of Special Equipment Zhuhai Inspection Institute
Original Assignee
Wuhai Special Equipment Inspection Institute
Guangdong Inspection and Research Institute of Special Equipment Zhuhai Inspection Institute
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Wuhai Special Equipment Inspection Institute, Guangdong Inspection and Research Institute of Special Equipment Zhuhai Inspection Institute filed Critical Wuhai Special Equipment Inspection Institute
Priority to CN201810930970.XA priority Critical patent/CN109141102A/en
Publication of CN109141102A publication Critical patent/CN109141102A/en
Pending legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F27/00Control arrangements or safety devices specially adapted for heat-exchange or heat-transfer apparatus

Abstract

The invention discloses a kind of online energy efficiency monitoring equipment of heat exchange pressure vessel, it further include the signal collection and processing unit being connect with the flow monitoring unit, temperature monitoring unit and pressure monitoring unit it is characterized by comprising the heat exchange cold medium inlet ductwork of pressure vessel, cold medium export pipeline, thermal medium inlet pipeline, flow monitoring unit, temperature monitoring unit and pressure monitoring unit on thermal medium outlet pipeline is separately positioned on.This equipment is capable of real-time acquisition the temperature to exchange heat in pressure vessel, flow, pressure and other parameters, the data that flow monitoring unit, temperature monitoring unit, pressure monitoring unit acquire are collected by signal collection and processing unit, and it is handled by signal collection and processing unit, realize the on-line analysis and efficiency evaluation of heat exchanging pressure vessel heat transfer property, successively infer that the variation and quality of heat exchange pressure vessel heat-transfer capability, overhaul of the equipments, cleaning and descaling and the maintenance of heat exchanging pressure vessel provide strong reference.

Description

A kind of online energy efficiency monitoring equipment of heat exchange pressure vessel
Technical field
The present invention relates to the heat exchange online energy efficiency monitoring technical field of pressure vessel, in particular to a kind of heat exchange pressure vessel exists Line energy efficiency monitoring equipment.
Background technique
Exchange heat pressure vessel, is the equipment that the partial heat of hot fluid is passed to cold fluid.Heat exchange pressure vessel is being changed It is occupied an important position in work, petroleum, power, food and other many industrial productions, heat exchange pressure vessel can be divided into cold by purposes But device, condenser, evaporator.Heat exchange pressure vessel belongs to highly energy-consuming special equipment, is petroleum, chemical industry, metallurgy, the contour consumption of electric power Widely applied energy exchange equipment in energy industry." People's Republic of China's special safety equipment method " Article 3, special equipment Trouble free service should adhere to safety first, put prevention first, energy conservation and environmental protection, and the principle of comprehensive treatment has explicitly pointed out " energy-saving ring Protect " it is one of principle of the method.Meanwhile " special safety equipment method (paraphrase) " is pointed out, heat exchange pressure vessel belongs to highly energy-consuming spy Kind equipment, is widely applied energy exchange equipment in the highly energy-consuming trades such as petroleum, chemical industry, metallurgy, electric power.
Pressure vessel exchange heat as one of equipment most common in Chemical Manufacture, the quality of operating status directly affects The operational efficiency and the quality of production of whole device.But some failures may occur after heat exchange pressure vessel longtime running.Example It leaks, leak, fouling in such as pressure drop increase, medium.No matter there is which kind of situation, can reduce the heat exchange effect of heat exchange pressure vessel Rate influences the normal operation of system.It is past if leakage in medium occurs for heat exchange container especially for the demanding system of technique Toward subsequent handling can be influenced because of mixing, the quality of entire product may be influenced.
In recent years, put into effect in terms of boiler efficiency evaluation GB/T 10184-1988 " station boiler performance test code ", TSG G0003-2010 " Industrial Boiler efficiency test and evaluation rule ", TSG G0002-2010 " boiler energy-saving technical supervision pipe Manage regulation " etc. relevant criterions.However, highly energy-consuming special equipment is also belonged to, in terms of the pressure vessel efficiency evaluation that exchanges heat Standards system is still in research discusses.The heat exchange pressure that current existing detection device is not also capable of real-time online energy efficiency monitoring is held Device monitoring device.
Summary of the invention
Based on the deficiencies of the prior art, the purpose of the present invention is to provide a kind of online energy efficiency monitorings of heat exchange pressure vessel to set Standby, which can not influence to exchange heat under pressure vessel normal operation, the pressure vessel temperature of acquisition heat exchange in real time, stream Amount, pressure and other parameters, and suction/thermal discharge of heat exchange pressure vessel, the pressure vessel efficiency that exchanges heat, heat transfer are obtained according to these information Efficiency, heat transfer coefficient etc.;It is real-time required by fitting in conjunction with flow, pressure, the temperature loss changing value of heat exchange pressure vessel Test curve, so that the on-line analysis and efficiency evaluation of heat exchanging pressure vessel heat transfer property are realized, further, it is also possible to heat exchanging The overhaul of the equipments and maintenance of pressure vessel provide strong reference.
To achieve the above object, the technical solution of the present invention is as follows:
A kind of online energy efficiency monitoring equipment of heat exchange pressure vessel, it is characterised in that: hold including being separately positioned on heat exchange pressure The cold medium inlet ductwork of device, cold medium export pipeline, thermal medium inlet pipeline, the flow monitoring list on thermal medium outlet pipeline Member, temperature monitoring unit and pressure monitoring unit further include and the flow monitoring unit, temperature monitoring unit and pressure monitoring The signal collection and processing unit of unit connection;
The flow monitoring unit is used to monitor the flow information of each pipeline, and monitoring data are transferred to the signal and are received Collection and processing unit;
The temperature monitoring unit is used to monitor the temperature information of each pipeline, and monitoring data are transferred to the signal and are received Collection and processing unit;
The pressure monitoring unit is used to monitor the pressure information of each pipeline, and monitoring data are transferred to the signal and are received Collection and processing unit;
The signal collection and processing unit include at least core processor, and the core processor is for being respectively used to pair The data of the flow monitoring unit, the temperature monitoring unit and the pressure monitoring unit carry out comparing and processing, Realize the on-line analysis and evaluation of heat exchanging pressure vessel heat transfer property.
Further, the flow monitoring unit includes first processor and the flow connecting with first processor prison Sensing module is surveyed, the first processor and the core processor communicate to connect.
Further, the flow monitoring sensing module include using turbine flow transducer or electromagnetic flow transducer or Ultrasonic flow sensor or vortex flow sensors.
Further, the first processor is also connected with the first wireless transmitter module, and the signal collection and processing are single Member further includes the first wireless receiving module connecting with the core processor, first wireless transmitter module and described first Wireless receiving module communication connection.
Further, the temperature monitoring unit includes second processor and the temperature connecting with second processor prison Sensing module is surveyed, the second processor and the core processor communicate to connect.
Further, the second processor is also connected with the second wireless transmitter module, and the signal collection and processing are single Member further includes the second wireless receiving module connecting with the core processor, second wireless transmitter module and described second Wireless receiving module communication connection.
Further, the temperature monitoring sensing module includes using platinum resistance thermometer sensor, element, and platinum resistance thermometer sensor, element passes through spiral shell Line is connected or is welded in the aperture of import and export pipeline.
Further, the pressure monitoring unit includes third processor and the pressure connecting with third processor prison Module is surveyed, the third processor and the core processor communicate to connect.
Further, the third processor is also connected with third wireless transmitter module, and the signal collection and processing are single Member further includes the third wireless receiving module connecting with the core processor, the third wireless transmitter module and the third Wireless receiving module communication connection.
Further, the pressure monitoring module includes using pressure sensor, the pressure sensor be threadedly coupled or It is welded in the aperture of import and export pipeline.
The invention has the benefit that this equipment is capable of real-time acquisition the ginsengs such as temperature, flow, the pressure in heat exchange pressure vessel Number collects the number that flow monitoring unit, temperature monitoring unit, pressure monitoring unit acquire by signal collection and processing unit According to, and handled by signal collection and processing unit, realize on-line analysis and the energy of heat exchanging pressure vessel heat transfer property The variation and quality of heat exchange pressure vessel heat-transfer capability, overhaul of the equipments, the cleaning of heat exchanging pressure vessel are successively inferred in effect evaluation Scale removal and maintenance provide strong reference.
Detailed description of the invention
Fig. 1 is the pressure heat exchange container structural schematic diagram of the specific embodiment of the invention;
Fig. 2 is the signal control cabinet shell panel interface schematic layout pattern of the specific embodiment of the invention.
Specific embodiment
It is carried out below with reference to technical effect of the embodiment and attached drawing to design of the invention, specific structure and generation clear Chu is fully described by, to be completely understood by the purpose of the present invention, feature and effect.Obviously, described embodiment is this hair Bright a part of the embodiment, rather than whole embodiments, based on the embodiment of the present invention, those skilled in the art are not being paid Other embodiments obtained, belong to the scope of protection of the invention under the premise of creative work.
As shown in Figure 1, the pressure heat exchange container of the present embodiment includes cold medium inlet ductwork 11, cold medium export pipeline 12, thermal medium inlet pipeline 21 and thermal medium outlet pipeline 22, the online energy efficiency monitoring equipment of the heat exchange pressure vessel of the present embodiment, Cold medium inlet ductwork 11, cold medium export pipeline 12, thermal medium inlet pipeline including being separately positioned on heat exchange pressure vessel 21, the flow monitoring unit on thermal medium outlet pipeline 22, temperature monitoring unit and pressure monitoring unit further include and the stream The signal collection and processing unit that amount monitoring unit, temperature monitoring unit are connected with pressure monitoring unit;
The flow monitoring unit is used to monitor the flow information of each pipeline, by comparing hot and cold medium inlet and outlet flow Precise measurement and monitoring, and monitoring data are transferred to the signal collection and processing unit, and then judge tested heat exchange pressure Whether force container occurs interior leakage.
The temperature monitoring unit is used to monitor the temperature information of each pipeline, by the monitoring to medium temperature information, with Heat exchange pressure vessel cold medium, the temperature difference of thermal medium side medium inlet and outlet are obtained, and monitoring data are transferred to the signal and are received Collection and processing unit, and then judge the difference variation situation of cold medium, thermal medium side medium inlet and outlet.
Similarly, the pressure monitoring unit is used to monitor the pressure information of each pipeline, obtains hot and cold side medium inlet and outlet Pressure, and monitoring data are transferred to the signal collection and processing unit, obtain pressure changing.
The signal collection and processing unit include at least core processor, and the core processor is for being respectively used to pair The data of the flow monitoring unit, the temperature monitoring unit and the pressure monitoring unit carry out comparing and processing, Realize the on-line analysis and evaluation of heat exchanging pressure vessel heat transfer property.
Core processor in the signal collection and processing unit except directly with the flow monitoring unit, the temperature Monitoring unit and the pressure monitoring unit are directly connected to obtain outside monitoring information by wired, can also pass through the side of wireless connection Formula obtains the monitoring information of each monitoring modular, and when obtaining monitoring information using communication, each monitoring modular is except configuration It outside corresponding monitoring sensor, also needs to configure corresponding processor and wireless transmitter module, specific configuration includes:
The flow monitoring unit includes first processor and the flow monitoring connecting with first processor sensing mould Block, the first processor and the core processor communicate to connect.The flow monitoring sensing module includes using turbine flow Quantity sensor or electromagnetic flow transducer or ultrasonic flow sensor or vortex flow sensors.Wherein ultrasonic flow senses Device can be contact or external clamping, and turbine flow transducer, electromagnetic flow transducer, vortex flow sensors are using contact Formula.Contact flow sensor is that inlet/outlet pipe road is mounted on by way of welding or flanged joint.External clamping flow Sensor is fixed on pipeline by bandage, is wherein coated with couplant on sensor and pipe, and can ensure that bonding is normal.It is described First processor is also connected with the first wireless transmitter module, and the signal collection and processing unit further include and the core processing First wireless receiving module of device connection, first wireless transmitter module and first wireless receiving module communicate to connect. It is transferred to first processor by the signal for acquiring flow monitoring sensing module, data are passed through the first nothing again by first processor Line transmitting module is launched, and the first wireless receiving module is transmitted further to core processor processing after receiving data information.
The temperature monitoring unit includes second processor and the temperature monitoring connecting with second processor sensing mould Block, the second processor and the core processor communicate to connect.The second processor is also connected with the second wireless transmission Module, the signal collection and processing unit further include the second wireless receiving module connecting with the core processor, described Second wireless transmitter module and second wireless receiving module communicate to connect.The temperature monitoring sensing module includes using platinum Resistance thermometer clement, platinum resistance thermometer sensor, element are connected through a screw thread or are welded in the aperture of import and export pipeline.
The pressure monitoring unit includes third processor and the pressure monitoring module that connect with the third processor, institute It states third processor and the core processor communicates to connect.The third processor is also connected with third wireless transmitter module, The signal collection and processing unit further include the third wireless receiving module connecting with the core processor, the third without Line transmitting module and the third wireless receiving module communicate to connect.The pressure monitoring module includes using pressure sensor, The pressure sensor is threadedly coupled or is welded in the aperture of import and export pipeline.Temperature monitoring unit and pressure monitoring unit Working principle it is similar with flow monitoring unit.
The signal collection and processing unit of the present embodiment further include the PC computer connecting with core processor.Core processor Selection the processor of single chip computer of included analog-to-digital conversion module and digital-to-analogue conversion may be selected, also may be selected not carry analog-to-digital conversion mould The combination of block and the processor of single chip computer and peripheral analog-to-digital conversion module and D/A converter module of digital-to-analogue conversion.
As shown in Fig. 2, the present embodiment core processor is incorporated into a signal control cabinet body, on signal control cabinet panel With 4 pressure channel aviation sockets 25 of pressure channel aviation socket 24,4 of temperature channel aviation socket 23,4, work as selection It when wired connection, is connected by corresponding socket and cable with corresponding monitoring unit, 19 needle RS232 signaling interface, 1 26, the 1 triangle power outlet 29 of Function Extension interface of RJ45 network interface socket 28,2 of USB interface 27,1.It can pass through RS232 signaling interface, USB interface 27, the realization of 28 three classes signaling interface of RJ45 network interface and PC computer progress RS232, USB, The communication of three kinds of unlike signal types of network.2 reserved Function Extension interfaces 26 can be used for equipment debugging and follow-up function liter Grade.
The present embodiment is capable of real-time acquisition temperature in heat exchange pressure vessel, flow, pressure and other parameters, by signal collection and Processing unit collect flow monitoring unit, temperature monitoring unit, the acquisition of pressure monitoring unit data, and by signal collection and Processing unit is handled, and realizes the on-line analysis and efficiency evaluation of heat exchanging pressure vessel heat transfer property, successively infers heat exchange The variation and quality of pressure vessel heat-transfer capability, overhaul of the equipments, cleaning and descaling and the maintenance of heat exchanging pressure vessel have provided Power reference.In addition, the flow integrated sensor with temperature, pressure measuring function one can be used in equipment, heat exchange pressure is facilitated to hold The in-site installation of device sensor.Except the ultrasonic flow sensor of external clamping, the sensor that data are acquired in the equipment is to connect Touch, measurement data accuracy are higher.This equipment passes through heat exchanging pressure vessel cold medium inlet ductwork, cold medium outlet Road, the pressure of thermal medium inlet pipeline and thermal medium outlet pipeline, temperature, the real-time measurement of flow parameter, and data are reliable, warp The comparison for crossing long term data facilitates relatively early phenomena such as finding leakage in the leakage of heat exchange pressure vessel or medium.Exchange heat pressure vessel As high-energy equipment, the monitoring of the online efficiency of heat exchanging pressure vessel is realized, helping, which improves heat exchange pressure using unit, holds The heat exchange efficiency of device, at the same also significant increase heat exchange pressure vessel management level, it is ensured that the pressure vessel that exchanges heat using safe. For example by drawing heat exchange pressure vessel overall heat-transfer coefficient with the change curve of time, to determine to determine heat exchange pressure vessel Structure situation and the cleaning frequency.After pressure, temperature, airflow measurement unit installation, exchange heat pressure vessel efficiency test and monitoring Process is simple and convenient, does not influence device operation.The heat exchange online energy efficiency monitoring equipment of pressure vessel can monitor more heat exchange simultaneously Pressure vessel improves working efficiency.
It should be noted that described above is presently preferred embodiments of the present invention, the invention is not limited to above-mentioned Embodiment all should belong to protection scope of the present invention as long as it reaches technical effect of the invention with identical means.

Claims (10)

1. a kind of online energy efficiency monitoring equipment of heat exchange pressure vessel, it is characterised in that: including being separately positioned on heat exchange pressure vessel Cold medium inlet ductwork, cold medium export pipeline, thermal medium inlet pipeline, the flow monitoring list on thermal medium outlet pipeline Member, temperature monitoring unit and pressure monitoring unit further include and the flow monitoring unit, temperature monitoring unit and pressure monitoring The signal collection and processing unit of unit connection;
The flow monitoring unit is used to monitor the flow information of each pipeline, and by monitoring data be transferred to the signal collection and Processing unit;
The temperature monitoring unit is used to monitor the temperature information of each pipeline, and by monitoring data be transferred to the signal collection and Processing unit;
The pressure monitoring unit is used to monitor the pressure information of each pipeline, and by monitoring data be transferred to the signal collection and Processing unit;
The signal collection and processing unit include at least core processor, and the core processor is for being respectively used to described The data of flow monitoring unit, the temperature monitoring unit and the pressure monitoring unit carry out comparing and processing, realize The on-line analysis and evaluation of heat exchanging pressure vessel heat transfer property.
2. the heat exchange online energy efficiency monitoring equipment of pressure vessel as described in claim 1, it is characterised in that: the flow monitoring list Member includes first processor and the flow monitoring sensing module that connect with the first processor, the first processor with it is described Core processor communication connection.
3. the heat exchange online energy efficiency monitoring equipment of pressure vessel as claimed in claim 2, it is characterised in that: the flow monitoring passes Feeling module includes using turbine flow transducer or electromagnetic flow transducer or ultrasonic flow sensor or vortex-street flow sensing Device.
4. the heat exchange online energy efficiency monitoring equipment of pressure vessel as claimed in claim 2, it is characterised in that: the first processor It is also connected with the first wireless transmitter module, the signal collection and processing unit further include connect with the core processor One wireless receiving module, first wireless transmitter module and first wireless receiving module communicate to connect.
5. the heat exchange online energy efficiency monitoring equipment of pressure vessel as described in claim 1, it is characterised in that: the temperature monitoring list Member includes second processor and the temperature monitoring sensing module that connect with the second processor, the second processor with it is described Core processor communication connection.
6. the heat exchange online energy efficiency monitoring equipment of pressure vessel as claimed in claim 5, it is characterised in that: the second processor It is also connected with the second wireless transmitter module, the signal collection and processing unit further include connect with the core processor Two wireless receiving modules, second wireless transmitter module and second wireless receiving module communicate to connect.
7. the heat exchange online energy efficiency monitoring equipment of pressure vessel as claimed in claim 5, it is characterised in that: the temperature monitoring passes Feeling module includes using platinum resistance thermometer sensor, element, and platinum resistance thermometer sensor, element is connected through a screw thread or is welded on the aperture of import and export pipeline On.
8. the heat exchange online energy efficiency monitoring equipment of pressure vessel as described in claim 1, it is characterised in that: the pressure monitoring list Member includes third processor and the pressure monitoring module connecting with the third processor, the third processor and the core Processor communication connection.
9. the heat exchange online energy efficiency monitoring equipment of pressure vessel as claimed in claim 8, it is characterised in that: the third processor It is also connected with third wireless transmitter module, the signal collection and processing unit further include connect with the core processor Three wireless receiving modules, the third wireless transmitter module and the third wireless receiving module communicate to connect.
10. the heat exchange online energy efficiency monitoring equipment of pressure vessel as claimed in claim 8, it is characterised in that: the pressure monitoring Module includes using pressure sensor, and the pressure sensor is threadedly coupled or is welded in the aperture of import and export pipeline.
CN201810930970.XA 2018-08-15 2018-08-15 A kind of online energy efficiency monitoring equipment of heat exchange pressure vessel Pending CN109141102A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113108643A (en) * 2021-03-19 2021-07-13 吉林建筑大学 Heat exchange system based on micro-channel heat exchanger and computer readable storage medium
CN117109835A (en) * 2023-10-20 2023-11-24 天合光能股份有限公司 Monitoring device of water cooler in polycrystalline silicon preparation system

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CN206962723U (en) * 2017-08-02 2018-02-02 东方电机控制设备有限公司 A kind of vapor liquid heat exchange system for rectifier cabinet
CN209027349U (en) * 2018-08-15 2019-06-25 广东省特种设备检测研究院珠海检测院 A kind of online energy efficiency monitoring equipment of heat exchange pressure vessel

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Publication number Priority date Publication date Assignee Title
US20140262134A1 (en) * 2013-03-15 2014-09-18 Emerson Electric Co. Hvac system remote monitoring and diagnosis
CN204007304U (en) * 2014-08-21 2014-12-10 兰州兰石集团有限公司 Plate type heat exchanger monitoring early-warning system
CN204988531U (en) * 2015-10-10 2016-01-20 中国石油化工股份有限公司 On -line monitoring system suitable for monitoring industry heat exchanger heat transfer performance
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CN209027349U (en) * 2018-08-15 2019-06-25 广东省特种设备检测研究院珠海检测院 A kind of online energy efficiency monitoring equipment of heat exchange pressure vessel

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113108643A (en) * 2021-03-19 2021-07-13 吉林建筑大学 Heat exchange system based on micro-channel heat exchanger and computer readable storage medium
CN113108643B (en) * 2021-03-19 2022-04-22 吉林建筑大学 Heat exchange system based on micro-channel heat exchanger and computer readable storage medium
CN117109835A (en) * 2023-10-20 2023-11-24 天合光能股份有限公司 Monitoring device of water cooler in polycrystalline silicon preparation system
CN117109835B (en) * 2023-10-20 2024-04-05 天合光能股份有限公司 Monitoring device of water cooler in polycrystalline silicon preparation system

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