CN109137327B - Garment roller dyeing machine with online pH value detection device and detection method thereof - Google Patents
Garment roller dyeing machine with online pH value detection device and detection method thereof Download PDFInfo
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- CN109137327B CN109137327B CN201811260562.4A CN201811260562A CN109137327B CN 109137327 B CN109137327 B CN 109137327B CN 201811260562 A CN201811260562 A CN 201811260562A CN 109137327 B CN109137327 B CN 109137327B
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/30—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of articles, e.g. stockings
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/24—Means for regulating the amount of treating material picked up by the textile material during its treatment
- D06B23/28—Means for regulating the amount of treating material picked up by the textile material during its treatment in response to a test conducted on the treating material
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses a ready-made clothes roller dyeing machine with an online pH value detection device and a detection method thereof. The detection method comprises the following steps: 1. starting a circulating pump; 2. opening a test liquid inlet valve and a test liquid outlet valve until the dye liquor is uniform, and then closing the test liquid inlet valve and the test liquid outlet valve; 3. the test electrode detects the pH value of the dye liquor in the test chamber; 4. the step 2-3 is cycled to detect the pH value; 5. and opening a cleaning valve and a drain valve, flushing the test electrode with deionized water, and storing the test electrode in the deionized water to be tested. The ready-made clothes roller dyeing machine can accurately detect the pH value of the dye liquor in the ready-made clothes roller dyeing machine at any time.
Description
Technical Field
The invention belongs to the technical field of garment roller dyeing machines, and particularly relates to a garment roller dyeing machine with an online pH value detection device and a detection method thereof.
Background
The garment roller dyeing machine is a common dyeing device, the pH value of the dye liquor needs to be controlled to ensure the dyeing quality in the dyeing process, the existing garment roller dyeing machine is generally not provided with a pH value detection device, the detection of the pH value is only carried out once in the initial state of putting the dye liquor in the dyeing process, the detection is not carried out in the subsequent dyeing process, even if the detection is carried out through a detection electrode, and the deviation occurs between the pH value detected by the electrode and the true value due to the flowing of the dye liquor in the dyeing process because of the rotation of the roller. The subsequent dyeing process is uncontrollable, the dyeing quality is easy to be reduced, a large amount of water, auxiliary agents and dye liquor are consumed for subsequent reworking, and energy conservation and emission reduction are not easy to realize.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides the ready-made clothes roller dyeing machine with the online pH value detection device and the detection method thereof, and the ready-made clothes roller dyeing machine can detect the pH value of the dye liquor in the ready-made clothes roller dyeing machine at any time according to the needs, and the detection accuracy of the pH value can not be reduced due to the rotation of the roller, thereby effectively preventing the dyeing quality from being reduced due to the fact that the pH value is not in accordance with the requirements, reducing the possibility of reworking, and being beneficial to energy conservation and emission reduction.
In order to solve the technical problems, the invention is solved by the following technical scheme: the garment roller dyeing machine with the online pH value detection device comprises a dyeing machine body, wherein a dyeing main cylinder is arranged in the dyeing main cylinder, a circulating pump is connected with an outlet and an inlet of the circulating pump, a test liquid inlet valve, a test chamber and a test liquid outlet valve are sequentially connected between the outlet and the inlet of the circulating pump through pipelines, a test electrode is arranged in the test chamber, the test electrode is connected with a display instrument and a dyeing machine control computer, and the dyeing machine control computer is connected and controls the test liquid inlet valve and the test liquid outlet valve. When the pH value of the dye liquor in the garment roller dyeing machine needs to be detected, the test liquor inlet valve and the test liquor outlet valve are opened, the dye liquor is driven to enter the test chamber through the circulating pump, the test liquor inlet valve and the test liquor outlet valve are closed after the dye liquor in the test chamber and the dye liquor in the dyeing machine are uniform, then the pH value is detected through the test electrode, the pH value of the dye liquor in the garment roller dyeing machine can be detected at any time according to the requirement, and the pH value detection accuracy can not be reduced due to the rotation of the roller, so that the dyeing quality reduction caused by the fact that the pH value is not in accordance with the requirement is effectively prevented, the possibility of reworking is reduced, and the garment roller dyeing machine is beneficial to energy conservation and emission reduction.
In the above technical solution, preferably, a flow regulating valve is disposed between the outlet of the circulation pump and the inlet valve of the test liquid. The flow regulating valve is used for regulating the flow of liquid flowing through the testing chamber, so that the flow rate of the dye liquor in the testing chamber and the dye master cylinder can be regulated to be even without affecting the use of the garment roller dyeing machine, and the online pH value detection device can be suitable for garment roller dyeing machines of various types.
In the above technical scheme, preferably, the test chamber is connected with a deionized water inlet pipe and a cleaning drain pipe, the deionized water inlet pipe is provided with a cleaning valve, the cleaning drain pipe is provided with a drain valve, and the dyeing machine control computer is connected with and controls the cleaning valve and the drain valve. After the structure is adopted, the cleaning valve and the blow-off valve are opened after the detection of the pH value is completed, the test electrode is washed by deionized water, and is stored in the deionized water to be tested, so that the service life and the measurement accuracy of the test electrode are effectively improved.
In the above technical solution, preferably, the dyeing machine control computer is connected with a dyeing central control system. The structure is convenient for the centralized management of background personnel.
The detection method of the garment roller dyeing machine with the online pH value detection device comprises the following steps: 1. starting the garment roller dyeing machine to enable the circulating pump to work circularly; 2. opening the test liquid inlet valve and the test liquid outlet valve to enable the dye liquid in the dyeing main cylinder to circularly enter the test chamber until the dye liquid in the test chamber is uniform with the dye liquid in the dyeing main cylinder, and then closing the test liquid inlet valve and the test liquid outlet valve; 3. the pH value of the dye liquor in the test chamber is detected by the test electrode and is transmitted to a dyeing machine control computer; 4. in the dyeing process, the step 2-3 is cycled to detect the pH value; 5. and after dyeing is finished, opening the cleaning valve and the blow-off valve, flushing the test electrode with deionized water, closing the cleaning valve and the blow-off valve, and storing the test electrode in the deionized water to be tested. The detection method can detect the pH value of the dye liquor in the ready-made clothes roller dyeing machine at any time according to the requirement, the circulating pump circulates the dye liquor to the test chamber, the pH value detection is carried out after the test liquor inlet valve and the test liquor outlet valve are closed, the accuracy of the pH value can be effectively improved, the detection can be carried out at any time, the test electrode can be cleaned by deionized water and stored in the deionized water after the dyeing is finished, the service life of the test electrode can be effectively prolonged, the deionized water directly enters the dyeing machine when the next dyeing is carried out, the influence on the dyeing in the whole ready-made clothes roller dyeing machine is avoided due to the fact that the deionized water quantity is small, and the accuracy of the pH value of the dye liquor in the ready-made clothes roller dyeing machine can be ensured after the liquid in the test chamber is circulated.
In the above technical solution, preferably, the test liquid inlet valve, the test liquid outlet valve, the cleaning valve and the blowdown valve are all solenoid valves and controlled by the dyeing machine control computer, and the step 1 includes the following steps: the dyeing machine control computer is provided with opening time and closing time of the test liquid inlet valve and the test liquid outlet valve, test electrode detection time, and opening time and closing time of the cleaning valve and the blow-down valve. By adopting the structure, the pH test can be automatically carried out according to the set time by controlling the computer through the dyeing machine, the automation degree is improved, and the manual misoperation is prevented.
Compared with the prior art, the invention has the following beneficial effects: when the pH value of the dye liquor in the garment roller dyeing machine needs to be detected, the test liquor inlet valve and the test liquor outlet valve are opened, the dye liquor is driven to enter the test chamber through the circulating pump, the test liquor inlet valve and the test liquor outlet valve are closed after the dye liquor in the test chamber and the dye liquor in the dyeing machine are uniform, then the pH value is detected through the test electrode, the pH value of the dye liquor in the garment roller dyeing machine can be detected at any time according to the requirement, and the pH value detection accuracy can not be reduced due to the rotation of the roller, so that the dyeing quality reduction caused by the fact that the pH value is not in accordance with the requirement is effectively prevented, the possibility of reworking is reduced, and the garment roller dyeing machine is beneficial to energy conservation and emission reduction.
Drawings
Fig. 1 is a schematic diagram of a connection structure according to an embodiment of the present invention.
Description of the embodiments
The invention is described in further detail below with reference to the attached drawings and detailed description: referring to fig. 1, the garment roller dyeing machine with an online pH value detection device comprises a dyeing machine body, wherein a dyeing main cylinder is arranged in the dyeing machine body, the dyeing main cylinder is connected with a circulating pump 1, a test liquid inlet valve 2, a test chamber 3 and a test liquid outlet valve 4 are sequentially connected between an outlet and an inlet of the circulating pump 1 through pipelines, a test electrode 5 is arranged in the test chamber 3, the test electrode 5 is connected with a display instrument 6 and a dyeing machine control computer 7, and the dyeing machine control computer 7 is connected with and controls the test liquid inlet valve 2 and the test liquid outlet valve 4. When the pH value of the ready-made clothes roller dyeing machine needs to be detected, the test liquid inlet valve and the test liquid outlet valve are opened, the dye liquor is driven to enter the test chamber through the circulating pump, the test liquid inlet valve and the test liquid outlet valve are closed after the dye liquor in the test chamber and the dye liquor in the dyeing machine are uniform, then the pH value is detected through the test electrode, and the pH value detection device can detect the pH value of the dye liquor in the ready-made clothes roller dyeing machine at any time according to the requirement and cannot cause the reduction of the pH value detection accuracy due to the rotation of the roller. When the pH value of the dye liquor in the garment roller dyeing machine needs to be detected, the test liquor inlet valve and the test liquor outlet valve are opened, the dye liquor is driven to enter the test chamber through the circulating pump, the test liquor inlet valve and the test liquor outlet valve are closed after the dye liquor in the test chamber and the dye liquor in the dyeing machine are uniform, then the pH value is detected through the test electrode, the pH value of the dye liquor in the garment roller dyeing machine can be detected at any time according to the requirement, and the pH value detection accuracy can not be reduced due to the rotation of the roller, so that the dyeing quality reduction caused by the fact that the pH value is not in accordance with the requirement is effectively prevented, the possibility of reworking is reduced, and the garment roller dyeing machine is beneficial to energy conservation and emission reduction.
A flow regulating valve 8 is arranged between the outlet of the circulating pump 1 and the test liquid inlet valve 2. The flow regulating valve is used for regulating the flow of liquid flowing through the testing chamber, so that the flow rate of the dye liquor in the testing chamber and the dye master cylinder can be regulated to be even without affecting the use of the garment roller dyeing machine, and the online pH value detection device can be suitable for garment roller dyeing machines of various types.
The testing chamber 3 is connected with a deionized water inlet pipe 9 and a cleaning drain pipe 10, the deionized water inlet pipe 9 is provided with a cleaning valve 11, the cleaning drain pipe 10 is provided with a drain valve 12, and the dyeing machine control computer 7 is connected with and controls the cleaning valve 11 and the drain valve 12. After the structure is adopted, the cleaning valve and the blow-off valve are opened after the detection of the pH value is completed, the test electrode is washed by deionized water, and is stored in the deionized water to be tested, so that the service life and the measurement accuracy of the test electrode are effectively improved.
In order to facilitate centralized management of background personnel, the dyeing machine control computer 7 is connected with a dyeing central control system 13.
The detection method of the garment roller dyeing machine with the online pH value detection device comprises the following steps: 1. starting the garment roller dyeing machine to enable the circulating pump to work circularly; 2. opening the test liquid inlet valve and the test liquid outlet valve to enable the dye liquid in the dyeing main cylinder to circularly enter the test chamber until the dye liquid in the test chamber is uniform with the dye liquid in the dyeing main cylinder, and then closing the test liquid inlet valve and the test liquid outlet valve; 3. the pH value of the dye liquor in the test chamber is detected by the test electrode and is transmitted to a dyeing machine control computer; 4. in the dyeing process, the step 2-3 is cycled to detect the pH value; 5. and after dyeing is finished, opening the cleaning valve and the blow-off valve, flushing the testing electrode with deionized water, closing the cleaning valve and the blow-off valve, and storing the testing electrode in the deionized water to be tested. The detection method can detect the pH value of the dye liquor in the ready-made clothes roller dyeing machine at any time according to the requirement, the circulating pump circulates the dye liquor to the test chamber, the pH value detection is carried out after the test liquor inlet valve and the test liquor outlet valve are closed, the accuracy of the pH value can be effectively improved, the detection can be carried out at any time, the test electrode can be cleaned by deionized water and stored in the deionized water after the dyeing is finished, the service life of the test electrode can be effectively prolonged, the deionized water directly enters the dyeing machine when the next dyeing is carried out, the influence on the dyeing in the whole ready-made clothes roller dyeing machine is avoided due to the fact that the deionized water quantity is small, and the accuracy of the pH value of the dye liquor in the ready-made clothes roller dyeing machine can be ensured after the liquid in the test chamber is circulated.
The test liquid inlet valve, the test liquid outlet valve, the cleaning valve and the blowdown valve are all electromagnetic valves and controlled by the dyeing machine control computer, and the step 1 comprises the following steps: the dyeing machine control computer is provided with opening time and closing time of the test liquid inlet valve and the test liquid outlet valve, test electrode detection time, and opening time and closing time of the cleaning valve and the blow-down valve. By adopting the structure, the pH test can be automatically carried out according to the set time by controlling the computer through the dyeing machine, the automation degree is improved, and the manual misoperation is prevented.
Claims (3)
1. The utility model provides a ready-made clothes drum dyeing machine with online pH value detection device, includes the dyeing machine body, be equipped with the dyeing master cylinder in the body, the dyeing master cylinder is connected with circulating pump (1), its characterized in that, be connected gradually test liquid entry valve (2), test chamber (3) and test liquid exit valve (4) through the pipeline between export and the entry of circulating pump (1), be provided with test electrode (5) in test chamber (3), test electrode (5) are connected with display instrument (6) and dyeing machine control computer (7), dyeing machine control computer (7) connect and control test liquid entry valve (2) with test liquid exit valve (4), circulating pump (1) export with be provided with flow control valve (8) between test liquid entry valve (2), be connected with deionized water entry pipe (9) and wash drain pipe (10) on test chamber (3), be provided with on the wash drain pipe (10) drain valve (12), dyeing machine control computer (7) connect and control computer (12) with test liquid exit valve (4), dyeing machine control computer (11) have the online pH value detection method, the method includes that dyeing machine has the pH value detects. 1. Starting the garment roller dyeing machine to enable the circulating pump to work circularly; 2. opening the test liquid inlet valve and the test liquid outlet valve to enable the dye liquid in the dyeing main cylinder to circularly enter the test chamber until the dye liquid in the test chamber is uniform with the dye liquid in the dyeing main cylinder, and then closing the test liquid inlet valve and the test liquid outlet valve; 3. the pH value of the dye liquor in the test chamber is detected by the test electrode and is transmitted to a dyeing machine control computer; 4. in the dyeing process, the step 2-3 is cycled to detect the pH value; 5. and after dyeing is finished, opening the cleaning valve and the blow-off valve, flushing the testing electrode with deionized water, closing the cleaning valve and the blow-off valve, and storing the testing electrode in the deionized water to be tested.
2. Garment tumbling dyeing machine with on-line pH detection device according to claim 1, characterized in that the dyeing machine control computer (7) is connected to a dyeing central control system (13).
3. A garment roller dyeing apparatus having an on-line pH detection device as claimed in claim 1 wherein: the test liquid inlet valve, the test liquid outlet valve, the cleaning valve and the blowdown valve are all electromagnetic valves and controlled by the dyeing machine control computer, and the step 1 comprises the following steps: the dyeing machine control computer is provided with opening time and closing time of the test liquid inlet valve and the test liquid outlet valve, test electrode detection time, and opening time and closing time of the cleaning valve and the blow-down valve.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811260562.4A CN109137327B (en) | 2018-10-26 | 2018-10-26 | Garment roller dyeing machine with online pH value detection device and detection method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811260562.4A CN109137327B (en) | 2018-10-26 | 2018-10-26 | Garment roller dyeing machine with online pH value detection device and detection method thereof |
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| Publication Number | Publication Date |
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| CN109137327A CN109137327A (en) | 2019-01-04 |
| CN109137327B true CN109137327B (en) | 2023-10-13 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201811260562.4A Active CN109137327B (en) | 2018-10-26 | 2018-10-26 | Garment roller dyeing machine with online pH value detection device and detection method thereof |
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Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CH613007A5 (en) * | 1976-01-06 | 1979-08-31 | Ciba Geigy Ag | Apparatus for the dyeing of textile material |
| CN1746805A (en) * | 2004-09-07 | 2006-03-15 | 黑牡丹(集团)股份有限公司 | Method for inspecting and controlling dyeing liquid component of dyeing machine on-line |
| WO2014179929A1 (en) * | 2013-05-06 | 2014-11-13 | 立信染整机械(深圳)有限公司 | Dye liquor color detection apparatus for dyeing machine |
| WO2014179930A1 (en) * | 2013-05-06 | 2014-11-13 | 立信染整机（深圳）有限公司 | Detecting and controlling method for rinsing procedure of dyeing machine |
| KR101897036B1 (en) * | 2017-08-07 | 2018-09-13 | 한국생산기술연구원 | DYEING APPARATUS FOR CONTROLLING Ph AUTOMATICALLY FOR SMART DYEING AND DYEING METHOD FOR CONTROLLING Ph AUTOMATICALLY USING THE SAME |
| CN209619659U (en) * | 2018-10-26 | 2019-11-12 | 浙江俏尔婷婷服饰有限公司 | Ready-made clothes perforated cylinder dyeing machine with on-line pH value detection device |
-
2018
- 2018-10-26 CN CN201811260562.4A patent/CN109137327B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CH613007A5 (en) * | 1976-01-06 | 1979-08-31 | Ciba Geigy Ag | Apparatus for the dyeing of textile material |
| CN1746805A (en) * | 2004-09-07 | 2006-03-15 | 黑牡丹(集团)股份有限公司 | Method for inspecting and controlling dyeing liquid component of dyeing machine on-line |
| WO2014179929A1 (en) * | 2013-05-06 | 2014-11-13 | 立信染整机械(深圳)有限公司 | Dye liquor color detection apparatus for dyeing machine |
| WO2014179930A1 (en) * | 2013-05-06 | 2014-11-13 | 立信染整机（深圳）有限公司 | Detecting and controlling method for rinsing procedure of dyeing machine |
| KR101897036B1 (en) * | 2017-08-07 | 2018-09-13 | 한국생산기술연구원 | DYEING APPARATUS FOR CONTROLLING Ph AUTOMATICALLY FOR SMART DYEING AND DYEING METHOD FOR CONTROLLING Ph AUTOMATICALLY USING THE SAME |
| CN209619659U (en) * | 2018-10-26 | 2019-11-12 | 浙江俏尔婷婷服饰有限公司 | Ready-made clothes perforated cylinder dyeing machine with on-line pH value detection device |
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| CN109137327A (en) | 2019-01-04 |
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