CN109137269A - A kind of row's needle assemblies and the pre- whole sound pricker machine of piano hammerhead - Google Patents

A kind of row's needle assemblies and the pre- whole sound pricker machine of piano hammerhead Download PDF

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Publication number
CN109137269A
CN109137269A CN201811175433.5A CN201811175433A CN109137269A CN 109137269 A CN109137269 A CN 109137269A CN 201811175433 A CN201811175433 A CN 201811175433A CN 109137269 A CN109137269 A CN 109137269A
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CN
China
Prior art keywords
hammerhead
row
needle
pricker
needle assemblies
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Granted
Application number
CN201811175433.5A
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Chinese (zh)
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CN109137269B (en
Inventor
卞连群
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Yantai Perzina Piano Manufacturing Co Ltd
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Yantai Perzina Piano Manufacturing Co Ltd
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Priority to CN201811175433.5A priority Critical patent/CN109137269B/en
Publication of CN109137269A publication Critical patent/CN109137269A/en
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    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H18/00Needling machines
    • D04H18/02Needling machines with needles

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Portable Nailing Machines And Staplers (AREA)

Abstract

The present invention relates to a kind of row's needle assemblies, and including multiple prickers on row's needle fastening body and the row's of being mounted on needle fastening body, multiple prickers pass through movable compact heap in the lower part of row's needle fastening body;Further relate to a kind of pre- whole sound pricker machine of the piano hammerhead using above-mentioned row's needle assemblies, it further include pedestal, hammerhead mounting device and column on pedestal, needle assemblies are moving up and down is mounted on column by row, row's needle assemblies are located at the top of hammerhead mounting device, hammerhead mounting device includes mounting base, hammerhead installs ontology and drives the rotating mechanism of the hammerhead installation ontology rotation, mounting base includes bottom plate and both side plate set on the bottom plate, hammerhead installation ontology is mounted between two side plates by shaft, it includes hammerhead mounting portion and movable pressing board that hammerhead, which installs ontology, movable pressing board is connect with hammerhead mounting portion by adjusting screw;When improving hammerhead hardness using the present invention, labor intensity is low, high-efficient.

Description

A kind of row's needle assemblies and the pre- whole sound pricker machine of piano hammerhead
Technical field
The present invention relates to the pre- whole sound pricker machines of a kind of row's needle assemblies and piano hammerhead.
Background technique
In the production process, due to the extruding by hammerhead wooden core, the density of felt will increase piano hammerhead, especially exist Mallet Guan Chu;Those issue the hammerhead of sharp tone color, usually because the hardness of mallet hat is very high and no elastic;In order to allow every frame steel The tone color that qin can all have can measure the hardness number of piano hammerhead felt in process of production, when felt hardness is more than index When, the method taken first is the two sides of needle thorn hammerhead, reduces the tension of hammerhead two sides, and the tension for enabling mallet to be preced with is alleviated, table Face pulling force reduces, and the tension decline of hammerhead felt, hammerhead felt elasticity is released, and hammerhead has obtained elastic buffer when hitting string, Make hammerhead hit string and last slightly to extend, high order partials are reduced, and tone color can become fine and smooth and full.
General man-hour manually hand-held row needle tool carries out pricker in the prior art, artificial to pierce since the density of hammerhead felt is larger Needle is very hard, and efficiency is very low, and not can guarantee consistency.
Summary of the invention
The present invention in view of the deficiency of the prior art, provides a kind of time saving and energy saving and consistency preferable piano string The pre- whole sound pricker machine of mallet.
The technical scheme to solve the above technical problems is that a kind of row's needle assemblies, including row's needle fastening body and peace Multiple prickers on row's needle fastening body, multiple prickers pass through movable compact heap and are arranged in row's needle fastening body Lower part.
The beneficial effect that the present invention arranges needle assemblies is: being easy to implement the automation of hammerhead pricker, sets on row's needle assemblies There are multiple prickers, efficiency is higher.
Further, the movable compact heap is compressed the pricker by row's needle housing screw.
Further, compression frame is additionally provided between row's needle housing screw and the movable compact heap.
Beneficial effect using above-mentioned further technical solution is: using the structure for compressing frame, arranging in this way only with one Needle housing screw can compress multiple prickers, do not need each pricker and correspond to a housing screw, structure is simple.
Further, the U-shaped structure of the compression frame, the positioning groove of the compact heap two sides, the compact heap are located at institute It states in the U-shaped structure for compressing frame;Compact heap is not fallen off under the limitation for compressing frame in this way.
Further, the top of row's needle fastening body is equipped with cylindrical installing handle, and middle part is in rectangular block architecture, the rectangle The side of block structure lower part is equipped with concave station compatible with the activity compact heap, and the concave station is equipped with the vertical pricker of a row Placing groove, the pricker are placed in the pricker placing groove.
Further, the lower part of row's needle fastening body is additionally provided in the one-to-one pricker offset limit of the pricker placing groove Position slot, the pricker offset limiting slot is located at the lower part of the pricker placing groove, and the width of pricker offset limiting slot is big In the width of the pricker placing groove.
Beneficial effect using above-mentioned further technical solution is: since the influence row by felt internal structure is needled into Axially free offset can occur for needle point when hammerhead felt, offset limiting slot can the row of limitation needle offset, making to arrange needle only can be elastic Offset is not in row's needle permanent bending deformation.
Further, the vertical pricker placing groove of a row includes 3 pricker placing grooves.
Further, when the lower part of row's needle fastening body and the movable compact heap are closed, triangle mount structure is formed.
The invention further relates to a kind of pre- whole sound pricker machines of piano hammerhead using above-mentioned row's needle assemblies, further include pedestal, set In hammerhead mounting device and column on pedestal, row's needle assemblies are moving up and down to be mounted on the column, the row Needle assemblies are located at the top of the hammerhead mounting device, and the hammerhead mounting device includes mounting base, hammerhead installation ontology and band Move the rotating mechanism of hammerhead installation ontology rotation, the mounting base includes bottom plate and both side plate set on the bottom plate, described Hammerhead installation ontology is mounted between the both side plate by shaft, and the hammerhead installation ontology includes hammerhead mounting portion, described The side of hammerhead mounting portion is equipped with the groove for installing hammerhead, and the hammerhead installation ontology further includes movable pressing board, the work Dynamic pressure plate is connect with the hammerhead mounting portion by adjusting screw, and the movable pressing board is adapted with the groove.
The beneficial effect of the pre- whole sound pricker machine of piano hammerhead is in the present invention: semi-automatic hammerhead pricker may be implemented, Do not exert a force manually pricker, greatly reduces labor intensity;And pricker efficiency can be greatly improved.
Further, opening stop screw, the opening limit are additionally provided between the movable pressing board and the hammerhead mounting portion Pressing plate reset spring is socketed on the screw of position.
Beneficial effect using above-mentioned further technical solution is: convenient for removing hammerhead, unclamping after adjusting screw, by opening Stop screw and pressing plate reset spring, automatically open movable pressing board, take out hammerhead.
Further, the rotating mechanism includes the first support being set on the bottom plate, first in first support Handwheel, the worm screw connecting with first handwheel and worm gear compatible with the worm screw, the worm gear are connect with the shaft.
Further, the both ends of the hammerhead mounting portion are respectively equipped with baffle, and it is lateral that the baffle of one end is equipped with hammerhead Clamping screw.
Beneficial effect using above-mentioned further technical solution is: can preferably be positioned to hammerhead.
It further, further include the left/right movement device for moving left and right the hammerhead mounting device, it is described to move left and right machine The first gear that structure includes the second handwheel, with the second handwheel connect second hand wheel shaft, is arranged on second hand wheel shaft With the first rack gear being meshed with the first gear, first rack gear is mounted on the bottom plate of the mounting base.
It further, further include the back-and-forth motion mechanism for being moved forward and backward the hammerhead mounting device, the back-and-forth motion machine Structure includes that third handwheel, the screw rod connecting with the third handwheel and thread bush compatible with the screw rod, the screw rod are set It sets on the third bracket for being located at the slide unit upper end, the thread bush is set on slide unit lower end surface, and the slide unit lower end is set There is second sliding slot, the upper surface of the pedestal is equipped with the second sliding rail compatible with the second sliding slot.
Further, the pedestal is equipped with platform, and it is sliding that the platform is equipped with compatible with the second sliding slot second Rail.
Further, the upper surface of the slide unit is equipped with the first sliding rail, and the lower end surface of the bottom plate is equipped with to be slided with described first The compatible first sliding groove of rail.
Further, second handwheel is arranged on the slide unit by second support.
It further, further include row's needle assemblies elevating mechanism, row's needle lifting mechanism includes being socketed on the column Mounting rack, the second gear being arranged on mounting rack and the second rack gear engaged with the second gear are set under the rack gear Row's needle assemblies clamping chuck at end and the hand pivoted frame with the gear axis connection of the second gear, row's needle assemblies clamping chuck It is adapted with the cylindrical installing handle.
It further, further include row's needle reset spring, one end of row's needle reset spring is fixed on the mounting rack, separately One end connects second rack gear.
Detailed description of the invention
Fig. 1 is the structural diagram of the present invention;
Fig. 2 is the structural schematic diagram of hammerhead mounting device of the present invention;
Fig. 3 be Fig. 2 in along A-A to cross-sectional view;
Fig. 4 is the left view of Fig. 1;
Fig. 5 is the top view of Fig. 1;
Fig. 6 is the structural schematic diagram that needle assemblies are arranged in the present invention;
Fig. 7 is the structural schematic diagram that needle fastening body is arranged in the present invention;
Fig. 8 is the right view of Fig. 7;
Fig. 9 is the structural schematic diagram of movable compact heap in the present invention;
Figure 10 is the left view of Fig. 9;
In the accompanying drawings, list of designations represented by each label is as follows: 1, pedestal, 2, platform, 2-1, the second sliding rail, 3, Slide unit, 3-1, the first sliding rail, 3-2, second sliding slot, 4, third handwheel, 5, mounting base, 5-1, bottom plate, 5-2, first sliding groove, 5-3, Side plate, 5-4, shaft, 5-5, first support, the 6, second handwheel, 6-1, the second hand wheel shaft, 6-2, first gear, 6-3, the first tooth Item, 7, rotating mechanism, 7-1, the first handwheel, 7-2, worm screw, 7-3, worm gear, 8, hammerhead installation ontology, 8-1, adjusting screw, 8-2, Be open stop screw, 8-3, movable pressing board, 8-4, hammerhead mounting portion, 8-41, baffle, 8-5, pressing plate reset spring, 8-6, hammerhead Installation cavity, 9, the lateral clamping screw of hammerhead, 10, row's needle assemblies, 10-1, row's needle fastening body, 10-11, the top for arranging needle fastening body, 10-3,10-12, the middle part for arranging needle fastening body, 10-13, the lower part for arranging needle fastening body, 10-2, movable compact heap compress frame, 10- 4, needle housing screw is arranged, 10-5, pricker, 10-6, concave station, 10-7, pricker placing groove, 10-8, pricker deviate limiting slot, 11, hand Pivoted frame, 12, row's needle reset spring, 13, row's needle assemblies clamping chuck, 14, first support, 15, column, 16, mounting rack, 17, the Two brackets, 18, the gear shaft of second gear.
Specific embodiment
The principle and features of the present invention will be described below with reference to the accompanying drawings, and the given examples are served only to explain the present invention, and It is non-to be used to limit the scope of the invention.
As shown in Fig. 6-Figure 10, a kind of row's needle assemblies, including arrange needle fastening body 10-1 and be mounted on row's needle fastening body Multiple pricker 10-5 on 10-1, multiple pricker 10-5 are arranged by activity compact heap 10-2 in row's needle fastening body The lower part of 10-1.
The activity compact heap 10-2 is compressed the pricker 10-5 by arranging needle housing screw 10-4.
It is additionally provided between row's needle housing screw 10-4 and the movable compact heap 10-2 and compresses frame 10-3, the compression The U-shaped structure of frame 10-3, the opening for compressing frame 10-3 are fixed on the two sides of row's needle fastening body 10-1, row's needle Housing screw 10-4 holds out against the movable compact heap 10-2 after passing through the compression frame 10-3.
The top 10-11 of row's needle fastening body is equipped with cylindrical installing handle, and middle part 10-12 is in rectangular block architecture, described The side of rectangular block architecture lower part is equipped with concave station 10-6 compatible with the activity compact heap 10-2, sets on the concave station 10-6 There are the pricker placing groove 10-7 that a row is vertical, the pricker 10-5 to be placed in the pricker placing groove 10-7.
The lower part 10-13 of row's needle fastening body is additionally provided in the one-to-one pricker offset of the pricker placing groove 10-7 Limiting slot 10-8, the pricker offset limiting slot 10-8 is located at the lower part of the pricker placing groove 10-7, and the pricker deviates The width of limiting slot 10-8 is greater than the width of the pricker placing groove 10-7.
The vertical pricker placing groove 10-7 of one row includes 3 pricker placing groove 10-7.
When the lower part 10-13 of the row's needle fastening body and activity compact heap 10-2 is closed, triangle mount structure is formed.
Also is provided with pricker placing groove 10-7 and pricker offset limiting slot 10-8 on the activity compact heap 10-2, and with it is described Pricker placing groove 10-7 and pricker offset the limiting slot 10-8 arranged on needle fastening body 10-1 is corresponded.
The invention further relates to a kind of pre- whole sound pricker machines of piano hammerhead using above-mentioned row's needle assemblies, such as Fig. 1-Figure 10 institute Show, further include pedestal 1, hammerhead mounting device 8 and column 15 on pedestal 1, row's needle assemblies 10 are moving up and down It is mounted on the column 15, row's needle assemblies 10 are located at the top of the hammerhead mounting device, the hammerhead mounting device It is wrapped including mounting base, hammerhead installation ontology 8 and the rotating mechanism 7 for driving the hammerhead installation ontology 8 to rotate, the mounting base 5 Bottom plate 5-1 and the both side plate 5-3 on bottom plate 5-1 are included, the hammerhead installation ontology 8 is mounted on described two by shaft 5-4 Between the side plate 5-3, the hammerhead installation ontology 8 includes hammerhead mounting portion 8-4, and the side of the hammerhead mounting portion 8-4 is set Have a groove for installing hammerhead, the hammerhead installation ontology 8 further includes movable pressing board 8-3, the movable pressing board 8-3 with it is described Hammerhead mounting portion 8-4 is by adjusting screw 8-1 connection, and the movable pressing board 8-3 is adapted with the groove.
Opening stop screw 8-2, the opening are additionally provided between the movable pressing board 8-3 and the hammerhead mounting portion 8-4 Pressing plate reset spring 8-5 is socketed on stop screw 8-2.
The rotating mechanism 7 include first support 5-5 on the bottom plate 5-1, in first support 5-5 the One handwheel 7-1, with the first handwheel 7-1 the worm screw 7-2 connecting and worm gear 7-3 compatible with the worm screw 7-2, the snail Wheel 7-3 is connect with the shaft 5-4.
The both ends of the hammerhead mounting portion 8-4 are respectively equipped with baffle 8-41, and the baffle 8-41 of one end is equipped with hammerhead Lateral clamping screw 9.
It further include the left/right movement device for moving left and right the hammerhead mounting device, the left/right movement device includes the Two handwheels 6, the first gear for connecting the second hand wheel shaft 6-1 with the second handwheel 6, being arranged on the second hand wheel shaft 6-1 6-2 and the first rack gear 6-3, the first rack gear 6-3 being meshed with the first gear 6-2 are mounted on the bottom of the mounting base On plate 5-1.
It further include the back-and-forth motion mechanism for being moved forward and backward the hammerhead mounting device, the back-and-forths motion mechanism includes the Three handwheels 4, the screw rod connecting with the third handwheel 4 and thread bush compatible with the screw rod, the screw rod setting are in place In on the third bracket of 3 upper end of slide unit, the thread bush is set on 3 lower end surface of slide unit, and 3 lower end of the slide unit is equipped with the Two sliding slot 3-2, the pedestal 1 are equipped with platform 2, and it is sliding that the platform 2 is equipped with compatible with the second sliding slot 3-2 second Rail 2-1.
The upper surface of the slide unit 3 is equipped with equipped with the lower end surface of the first sliding rail 3-1, the bottom plate 5-1 and slides with described first The compatible first sliding groove 5-2 of rail 3-1.
Second handwheel 6 is arranged on the slide unit 3 by second support 17.
It further include row's needle assemblies elevating mechanism, row's needle lifting mechanism includes the mounting rack being socketed on the column 15 16, the second gear being arranged on mounting rack 16 and the second rack gear engaged with the second gear are set to the rack gear lower end Row's needle assemblies clamping chuck 13 and the hand pivoted frame 11 that is connect with the gear shaft 18 of the second gear, row's needle assemblies clamp Clamp 13 is adapted with the cylindrical installing handle.
It further include row's needle reset spring 12, one end of row's needle reset spring 12 is fixed on the mounting rack 16, separately One end connects second rack gear.
The course of work of the pre- whole sound pricker machine of piano hammerhead is as follows in the present invention:
1) third handwheel 4 is adjusted, hammerhead mounting device is moved forward, close to operator;
2) it unclamps and adjusts screw 8-1, whole hammerheads in an area Ge Yin are packed into hammerhead mounting portion 8-4 and movable pressing board one by one In cavity between 8-3, which is denoted as hammerhead installation cavity 8-6, then adjusts the lateral clamping screw 9 of hammerhead for all hammerheads It fits closely together, finally tightens and adjust screw 8-1, hammerhead is fixed;
3) third handwheel 4 is adjusted, makes first to chase after mounting device and moves backward, until row's needle assemblies are directed at hammerhead;
4) the first handwheel 7-1 is rotated, the angle of hammerhead is adjusted;
5) hand pivoted frame 11 is rotated, is pierced into pricker 10-5 in the felt of hammerhead, after reaching depth of needle, unclamps hand pivoted frame 11, row's needle assemblies 10 automatically reset by reset spring 12;
6) the second handwheel 6 is rotated, while repeating step 5), has pierced the side of row's hammerhead all;
7) the first handwheel 7-1 is rotated, the angle of hammerhead is adjusted, then repeatedly step 5) and step 6);
8) step 7) is repeated, until the whole of all hammerheads has been pierced;
9) third handwheel 4 is adjusted, makes hammerhead mounting device close to operator, successively unclamps the lateral clamping screw 9 of hammerhead With adjusting screw 8-1, under the pressing plate action of reset spring being set between movable pressing board 8-3 and hammerhead mounting portion, movable pressing board 8-3 is opened, and is removed all hammerheads, is so far completed the pricker of the hammerhead in an area Ge Yin;
10) it is prepared to enter into the pricker in next sound area.
The foregoing is merely presently preferred embodiments of the present invention, is not intended to limit the invention, it is all in spirit of the invention and Within principle, any modification, equivalent replacement, improvement and so on be should all be included in the protection scope of the present invention.

Claims (10)

1. a kind of row's needle assemblies, which is characterized in that including row's needle fastening body and the multiple thorns being mounted on row's needle fastening body The lower part of row's needle fastening body is arranged in by movable compact heap for needle, multiple prickers, and the activity compact heap passes through row Needle housing screw compresses the pricker.
2. row's needle assemblies according to claim 2, which is characterized in that row's needle housing screw and the movable compact heap Between be additionally provided with compression frame.
3. row's needle assemblies according to claim 1 or 2, which is characterized in that the top of row's needle fastening body is equipped with cylinder Shape installing handle, middle part are in rectangular block architecture, and the side of the rectangular block architecture lower part is equipped with to be adapted with the movable compact heap Concave station, the concave station is equipped with the vertical pricker placing groove of a row, and the pricker is placed in the pricker placing groove.
4. row's needle assemblies according to claim 3, which is characterized in that the lower part of row's needle fastening body is additionally provided in described The one-to-one pricker of pricker placing groove deviates limiting slot, and the pricker offset limiting slot is located under the pricker placing groove Portion, and the width of pricker offset limiting slot is greater than the width of the pricker placing groove.
5. a kind of pre- whole sound pricker machine of piano hammerhead, which is characterized in that including the described in any item row's needle groups of claim 1-4 Part further includes pedestal, hammerhead mounting device and column on pedestal, and row's needle assemblies are moving up and down to be mounted on institute It states on column, row's needle assemblies are located at the top of the hammerhead mounting device, and the hammerhead mounting device includes mounting base, string Mallet installs ontology and drives the rotating mechanism of the hammerhead installation ontology rotation, and the mounting base includes bottom plate and is set on the bottom plate Both side plate, hammerhead installation ontology is mounted between described two side plates by shaft, the hammerhead installation ontology packet Hammerhead mounting portion is included, the side of the hammerhead mounting portion is equipped with the groove for installing hammerhead, and the hammerhead installation ontology also wraps Include movable pressing board, the movable pressing board is connect with the hammerhead mounting portion by adjusting screw, and the movable pressing board with it is described Groove is adapted.
6. the pre- whole sound pricker machine of piano hammerhead according to claim 5, which is characterized in that the movable pressing board and the string It is additionally provided with opening stop screw between mallet mounting portion, is socketed with pressing plate reset spring on the opening stop screw.
7. the pre- whole sound pricker machine of piano hammerhead according to claim 5, which is characterized in that the rotating mechanism includes being set to First support on the bottom plate, the first handwheel in first support, the worm screw being connect with first handwheel and with institute The compatible worm gear of worm screw is stated, the worm gear is connect with the shaft.
8. the pre- whole sound pricker machine of piano hammerhead according to claim 5, which is characterized in that further include installing the hammerhead The left/right movement device that device moves left and right, the left/right movement device include the second handwheel, connect with the second handwheel described the Two hand wheel shafts, the first gear being arranged on second hand wheel shaft and the first rack gear being meshed with the first gear, institute The first rack gear is stated to be mounted on the bottom plate of the mounting base.
9. the pre- whole sound pricker machine of piano hammerhead according to claim 5, which is characterized in that further include installing the hammerhead The back-and-forth motion mechanism that device is moved forward and backward, the back-and-forth motion mechanism include third handwheel, connect with the third handwheel Screw rod and thread bush compatible with the screw rod, the screw rod are arranged on the third bracket of the slide unit upper end, institute Thread bush is stated on slide unit lower end surface, and the slide unit lower end is equipped with second sliding slot, the upper surface of the pedestal is equipped with and institute State compatible second sliding rail of second sliding slot;The upper surface of the slide unit is equipped with the first sliding rail, and the lower end surface of the bottom plate is equipped with First sliding groove compatible with first sliding rail.
10. according to the pre- whole sound pricker machine of the described in any item piano hammerheads of claim 5-9, which is characterized in that further include row's needle Assembly lift mechanism, row's needle lifting mechanism includes the mounting rack being socketed on the column, be arranged on mounting rack Two gears and the second rack gear engaged with the second gear, set on the rack gear lower end row's needle assemblies clamping chuck and with institute The hand pivoted frame of the gear axis connection of second gear is stated, row's needle assemblies clamping chuck is adapted with the cylindrical installing handle; Row's needle assemblies elevating mechanism further includes row's needle reset spring, and one end of row's needle reset spring is fixed on the mounting rack On, the other end connects second rack gear.
CN201811175433.5A 2018-10-10 2018-10-10 Pin header assembly and piano hammer pre-trimming needle machine Active CN109137269B (en)

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CN109137269B CN109137269B (en) 2024-02-02

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