CN109136745A - A kind of cutter ring of disc cutter development of high abrasion - Google Patents
A kind of cutter ring of disc cutter development of high abrasion Download PDFInfo
- Publication number
- CN109136745A CN109136745A CN201810825936.6A CN201810825936A CN109136745A CN 109136745 A CN109136745 A CN 109136745A CN 201810825936 A CN201810825936 A CN 201810825936A CN 109136745 A CN109136745 A CN 109136745A
- Authority
- CN
- China
- Prior art keywords
- cutter
- cutter ring
- content
- disc cutter
- high abrasion
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/02—Ferrous alloys, e.g. steel alloys containing silicon
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/18—Hardening; Quenching with or without subsequent tempering
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/26—Methods of annealing
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D8/00—Modifying the physical properties by deformation combined with, or followed by, heat treatment
- C21D8/005—Modifying the physical properties by deformation combined with, or followed by, heat treatment of ferrous alloys
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/22—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for drills; for milling cutters; for machine cutting tools
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/002—Ferrous alloys, e.g. steel alloys containing In, Mg, or other elements not provided for in one single group C22C38/001 - C22C38/60
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/20—Ferrous alloys, e.g. steel alloys containing chromium with copper
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/22—Ferrous alloys, e.g. steel alloys containing chromium with molybdenum or tungsten
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/24—Ferrous alloys, e.g. steel alloys containing chromium with vanadium
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/34—Ferrous alloys, e.g. steel alloys containing chromium with more than 1.5% by weight of silicon
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Crushing And Pulverization Processes (AREA)
Abstract
The invention discloses a kind of cutter ring of disc cutter developments of high abrasion, including high abrasion cutter ring of disc cutter formula and manufacture craft, it is characterised in that: the formula of the high abrasion cutter ring of disc cutter is as follows: carbon element content 0.65%-1.21%；Silicon content is 1.54%-2.23%；Molybdenum element content is 0.73%-1.27%；Magnesium element content is 1.23%-2.25%；Chromium content is 3.89%-4.85%；Vanadium unit cellulose content is 1.54%-2.38%；Miscellaneous member quality content is less than 0.03%；The content of element sulphur is less than 0.01%；Surplus is iron content.A kind of cutter ring of disc cutter development of high abrasion provided by the invention, has the advantages of high abrasion, solve the problems, such as that existing cutter ring of disc cutter is not wear-resisting, it is low fundamentally to solve existing cutter ring of disc cutter hardness, not wear-resisting status improves service life of the cutter ring of disc cutter under stress complexity, working environment harsh conditions, the working efficiency that ensure that shield machine improves the practicability of cutter ring of disc cutter.
Description
Technical field
The present invention relates to cutter ring of disc cutter technical field, the cutter ring of disc cutter development of specially a kind of high abrasion.
Background technique
Disk cutter is a kind of cutter of replaceable cutter ring, is usually divided into single-blade, twolip and multiple-cutting-edge, often with radial
Or spiral distribution, on cutter head of shield machine, shield machine tunnels forward under the pressure of jack, while cutter head of shield machine is made
Rotary motion, the cutter being mounted on cutter head of shield machine simultaneously, oneself are made certainly with cutterhead revolution under frictional force and pressure
Turn, rolls shear action to generate using cutter ring cutting edge to rock surface, disk cutter broken rock working principle is understood that
Are as follows: cutter ring of disc cutter first squeezes out a slot in rock when driving, and splitting for initial pulling damage is generated around slot
Line, well are constantly used to cutter into the lozenges of cutter ring plays failure by shear, initial tensioning to the rock on cutter ring both sides
Destroy crackle can the rock crackle forming under shearing force between rock tangential direction Continuous rapid expansion, adjacent cutter can produce
Life influences each other, and generates further pulling damage, generates the phacolith between adjacent grooving under this pulling damage larger
Crumbling get off, disk cutter work when other than the normal pressure of cutter ring circumferential direction to be born, also by cutter ring tangentially
The effect of alternate stress in frictional force and lateral, stress is complicated, and working environment is severe, the rock of stratum and peeling
There are grinding, erosion effect to cutter ring, cutter hub, easily cause the initial failure of cutter, to the rock breaking efficiency and cutter pair of cutter
The tolerance performance of working environment and the stability of tool quality propose high requirement, and the quality of cutter directly determines
Quality, cost, safety and the efficiency of engineering are one of the core technologies in tunnel and Shield Method Tunnel for Metro construction.
The working environment of cutter ring of disc cutter is severe, and force environment is complicated, and existing cutter ring of disc cutter is by steel
Limitation, hardness and wearability be not high, is easy to be worn by hard stone after a period of operation, causes cutter ring due to abrasion
Damage, limits the service life of cutter ring of disc cutter, reduces the practicability of cutter ring of disc cutter.
Summary of the invention
The purpose of the present invention is to provide a kind of cutter ring of disc cutter developments of high abrasion, have the advantages of high abrasion, solution
It has determined the not wear-resisting problem of existing cutter ring of disc cutter.
To achieve the above object, the invention provides the following technical scheme: a kind of cutter ring of disc cutter development of high abrasion,
Including high abrasion cutter ring of disc cutter formula and manufacture craft, the formula of the high abrasion cutter ring of disc cutter is as follows:
Carbon element content is 0.65%-1.21%；
Silicon content is 1.54%-2.23%；
Molybdenum element content is 0.73%-1.27%；
Magnesium element content is 1.23%-2.25%；
Chromium content is 3.89%-4.85%；
Vanadium unit cellulose content is 1.54%-2.38%；
Miscellaneous member quality content is less than 0.03%；
The content of element sulphur is less than 0.01%；
Surplus is iron content.
The cutter ring of disc cutter development of a kind of high abrasion according to claim 1, it is characterised in that: the height is resistance to
Millstones shape hobboing cutter cutter ring manufacture craft is as follows:
Step 1: raw material being put into electric furnace and is smelted, until raw material melts；
Step 2: the clinker in electric furnace is taken out, the clinker of melting, consutrode are filled in copper water mold
One end is inserted into slag, and consutrode, slag bath, metal bath, steel ingot, bottom water case are formed back by short net conducting wire and transformer
Road, during the energization, slag bath release Joule heat, consutrode end are gradually melted, molten metal pools drop, wears
Slag bath is crossed, crystallizer is fallen into, metal bath is formed, is acted on by water cooling, be quickly solidified to form steel ingot；
Step 3: steel ingot is subjected to blocking, steel ingot is made to be deformed to the shape and size close to forging；
Step 4: by the forging after blocking, it is put into mold, so that forging is generated plasticity in mold under the effect of external force
It deforms and is full of impression to obtain the forging of required shape and size；
Step 5: high-temperature forging is transported into slow cooling container, allows it to be slowly cooled to 150 under keeping warm mode
Degree Celsius or less；
Step 6: forging being put into vacuum drying oven and is heated slowly to lower temperature, heat preservation a period of time, makes metal inside
Relaxation occurs, then slow cooling is got off；
Step 7: roughing is carried out to the forging that annealing is completed, to obtain the thick embryo of high abrasion cutter ring of disc cutter；
Step 8: the thick embryo of rough machined cutter ring of disc cutter will be carried out and be put into progress high-temperature vacuum quenching in vacuum drying oven；
Step 9: the thick embryo of cutter ring of disc cutter after the completion of quenching is subjected to high tempering；
Step 10: the thick embryo of cutter ring of disc cutter after high tempering is subjected to low temperature destressing；
Step 11: cutter ring of disc cutter thick embryo that processing is completed to receive such as is polished, is polished at the precision processing.
Preferably, in the step 5 time of slow cooling no more than twenty four hours, tapping temperature in the step 5
150 degrees Celsius cannot be greater than.
Preferably, forging is heated to 850 degrees Celsius in the step 6, soaking time is not in the step 5
Less than six hours.
Preferably, the temperature in the step 8 vacuum drying oven is raised to 850 degrees Celsius first, is kept for two hours
Afterwards, after being heated rapidly to 1,100 degrees Celsius, after being kept for one and a half hours, vacuum hardening is carried out.
Preferably, the temperature of the step 9 high temperature tempering is not greater than 600 degrees Celsius, the step 9 high temperature
It should be carried out in the environment full of inert gas when tempering.
Compared with prior art, beneficial effects of the present invention are as follows:
A kind of cutter ring of disc cutter development of high abrasion provided by the invention, has the advantages of high abrasion, solves existing
The not wear-resisting problem of cutter ring of disc cutter, fundamentally solve that existing cutter ring of disc cutter hardness is low, and not wear-resisting shows
Shape improves service life of the cutter ring of disc cutter under stress complexity, working environment harsh conditions, ensure that shield machine
Working efficiency improves the practicability of cutter ring of disc cutter.
Specific embodiment
The embodiments described below are only a part of the embodiment of the present invention, instead of all the embodiments.Based on this
Embodiment in invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
The present invention provides a kind of technical solution: embodiment 1:
A kind of cutter ring of disc cutter development of high abrasion, including high abrasion cutter ring of disc cutter formula and manufacture craft, institute
The formula for stating high abrasion cutter ring of disc cutter is as follows:
Carbon element content is 0.69%；
Silicon content is 1.73%；
Molybdenum element content is 0.73%；
Magnesium element content is 2.25%；
Chromium content is 4.52%；
Vanadium unit cellulose content is 2.11%；
Miscellaneous member quality content is less than 0.03%；
The content of element sulphur is less than 0.01%；
Surplus is iron content.
The cutter ring of disc cutter development of a kind of high abrasion according to claim 1, it is characterised in that: the height is resistance to
Millstones shape hobboing cutter cutter ring manufacture craft is as follows:
Step 1: raw material being put into electric furnace and is smelted, until raw material melts；
Step 2: the clinker in electric furnace is taken out, the clinker of melting, consutrode are filled in copper water mold
One end is inserted into slag, and consutrode, slag bath, metal bath, steel ingot, bottom water case are formed back by short net conducting wire and transformer
Road, during the energization, slag bath release Joule heat, consutrode end are gradually melted, molten metal pools drop, wears
Slag bath is crossed, crystallizer is fallen into, metal bath is formed, is acted on by water cooling, be quickly solidified to form steel ingot；
Step 3: steel ingot is subjected to blocking, steel ingot is made to be deformed to the shape and size close to forging；
Step 4: by the forging after blocking, it is put into mold, so that forging is generated plasticity in mold under the effect of external force
It deforms and is full of impression to obtain the forging of required shape and size；
Step 5: high-temperature forging is transported into slow cooling container, allows it to be slowly cooled to 150 under keeping warm mode
Degree Celsius hereinafter, the time of slow cooling, tapping temperature cannot be greater than in the step 5 no more than twenty four hours in step 5
150 degrees Celsius；
Step 6: forging being put into vacuum drying oven and is heated slowly to lower temperature, heat preservation a period of time, makes metal inside
Relaxation occurs, then slow cooling is got off, and forging is heated to 850 degrees Celsius, when keeping the temperature in the step 5 in step 6
Between no less than six hours；
Step 7: roughing is carried out to the forging that annealing is completed, to obtain the thick embryo of high abrasion cutter ring of disc cutter；
Step 8: the thick embryo of rough machined cutter ring of disc cutter will be carried out and be put into progress high-temperature vacuum quenching in vacuum drying oven, step
Temperature in rapid eight vacuum drying oven is raised to 850 degrees Celsius first, after being kept for two hours, is heated rapidly to 1,100 and takes the photograph
After family name's degree, after being kept for one and a half hours, vacuum hardening is carried out；
Step 9: carrying out high tempering for the thick embryo of cutter ring of disc cutter after the completion of quenching, the tempering of step 9 high temperature
Temperature is not greater than 600 degrees Celsius, should carry out in the environment full of inert gas when the step 9 high temperature is tempered；
Step 10: the thick embryo of cutter ring of disc cutter after high tempering is subjected to low temperature destressing；
Step 11: cutter ring of disc cutter thick embryo that processing is completed to receive such as is polished, is polished at the precision processing.
Embodiment 2: the present embodiment the difference from embodiment 1 is that:
A kind of cutter ring of disc cutter development of high abrasion, including high abrasion cutter ring of disc cutter formula and manufacture craft, institute
The formula for stating high abrasion cutter ring of disc cutter is as follows:
Carbon element content is 1.20%；
Silicon content is 2.20%；
Molybdenum element content is 1.12%；
Magnesium element content is 1.56%；
Chromium content is 3.99%；
Vanadium unit cellulose content is 2.22%；
Miscellaneous member quality content is less than 0.03%；
The content of element sulphur is less than 0.01%；
Surplus is iron content.
The cutter ring of disc cutter development of a kind of high abrasion according to claim 1, it is characterised in that: the height is resistance to
Millstones shape hobboing cutter cutter ring manufacture craft is as follows:
Step 1: raw material being put into electric furnace and is smelted, until raw material melts；
Step 2: the clinker in electric furnace is taken out, the clinker of melting, consutrode are filled in copper water mold
One end is inserted into slag, and consutrode, slag bath, metal bath, steel ingot, bottom water case are formed back by short net conducting wire and transformer
Road, during the energization, slag bath release Joule heat, consutrode end are gradually melted, molten metal pools drop, wears
Slag bath is crossed, crystallizer is fallen into, metal bath is formed, is acted on by water cooling, be quickly solidified to form steel ingot；
Step 3: steel ingot is subjected to blocking, steel ingot is made to be deformed to the shape and size close to forging；
Step 4: by the forging after blocking, it is put into mold, so that forging is generated plasticity in mold under the effect of external force
It deforms and is full of impression to obtain the forging of required shape and size；
Step 5: high-temperature forging is transported into slow cooling container, allows it to be slowly cooled to 150 under keeping warm mode
Degree Celsius hereinafter, the time of slow cooling, tapping temperature cannot be greater than in the step 5 no more than twenty four hours in step 5
150 degrees Celsius；
Step 6: forging being put into vacuum drying oven and is heated slowly to lower temperature, heat preservation a period of time, makes metal inside
Relaxation occurs, then slow cooling is got off, and forging is heated to 850 degrees Celsius, when keeping the temperature in the step 5 in step 6
Between no less than six hours；
Step 7: roughing is carried out to the forging that annealing is completed, to obtain the thick embryo of high abrasion cutter ring of disc cutter；
Step 8: the thick embryo of rough machined cutter ring of disc cutter will be carried out and be put into progress high-temperature vacuum quenching in vacuum drying oven, step
Temperature in rapid eight vacuum drying oven is raised to 850 degrees Celsius first, after being kept for two hours, is heated rapidly to 1,100 and takes the photograph
After family name's degree, after being kept for one and a half hours, vacuum hardening is carried out；
Step 9: carrying out high tempering for the thick embryo of cutter ring of disc cutter after the completion of quenching, the tempering of step 9 high temperature
Temperature is not greater than 600 degrees Celsius, should carry out in the environment full of inert gas when the step 9 high temperature is tempered；
Step 10: the thick embryo of cutter ring of disc cutter after high tempering is subjected to low temperature destressing；
Step 11: cutter ring of disc cutter thick embryo that processing is completed to receive such as is polished, is polished at the precision processing.
Embodiment 3: the present embodiment and the difference of embodiment 1 and embodiment 2 are:
A kind of cutter ring of disc cutter development of high abrasion, including high abrasion cutter ring of disc cutter formula and manufacture craft, institute
The formula for stating high abrasion cutter ring of disc cutter is as follows:
Carbon element content is 1.19%；
Silicon content is 1.98%；
Molybdenum element content is 1.12%；
Magnesium element content is 1.56%；
Chromium content is 4.42%；
Vanadium unit cellulose content is 1.86%；
Miscellaneous member quality content is less than 0.03%；
The content of element sulphur is less than 0.01%；
Surplus is iron content.
The cutter ring of disc cutter development of a kind of high abrasion according to claim 1, it is characterised in that: the height is resistance to
Millstones shape hobboing cutter cutter ring manufacture craft is as follows:
Step 1: raw material being put into electric furnace and is smelted, until raw material melts；
Step 2: the clinker in electric furnace is taken out, the clinker of melting, consutrode are filled in copper water mold
One end is inserted into slag, and consutrode, slag bath, metal bath, steel ingot, bottom water case are formed back by short net conducting wire and transformer
Road, during the energization, slag bath release Joule heat, consutrode end are gradually melted, molten metal pools drop, wears
Slag bath is crossed, crystallizer is fallen into, metal bath is formed, is acted on by water cooling, be quickly solidified to form steel ingot；
Step 3: steel ingot is subjected to blocking, steel ingot is made to be deformed to the shape and size close to forging；
Step 4: by the forging after blocking, it is put into mold, so that forging is generated plasticity in mold under the effect of external force
It deforms and is full of impression to obtain the forging of required shape and size；
Step 5: high-temperature forging is transported into slow cooling container, allows it to be slowly cooled to 150 under keeping warm mode
Degree Celsius hereinafter, the time of slow cooling, tapping temperature cannot be greater than in the step 5 no more than twenty four hours in step 5
150 degrees Celsius；
Step 6: forging being put into vacuum drying oven and is heated slowly to lower temperature, heat preservation a period of time, makes metal inside
Relaxation occurs, then slow cooling is got off, and forging is heated to 850 degrees Celsius, when keeping the temperature in the step 5 in step 6
Between no less than six hours；
Step 7: roughing is carried out to the forging that annealing is completed, to obtain the thick embryo of high abrasion cutter ring of disc cutter；
Step 8: the thick embryo of rough machined cutter ring of disc cutter will be carried out and be put into progress high-temperature vacuum quenching in vacuum drying oven, step
Temperature in rapid eight vacuum drying oven is raised to 850 degrees Celsius first, after being kept for two hours, is heated rapidly to 1,100 and takes the photograph
After family name's degree, after being kept for one and a half hours, vacuum hardening is carried out；
Step 9: carrying out high tempering for the thick embryo of cutter ring of disc cutter after the completion of quenching, the tempering of step 9 high temperature
Temperature is not greater than 600 degrees Celsius, should carry out in the environment full of inert gas when the step 9 high temperature is tempered；
Step 10: the thick embryo of cutter ring of disc cutter after high tempering is subjected to low temperature destressing；
Step 11: cutter ring of disc cutter thick embryo that processing is completed to receive such as is polished, is polished at the precision processing.
It should be noted that, in this document, relational terms such as first and second and the like are used merely to a reality
Body or operation are distinguished with another entity or operation, without necessarily requiring or implying between these entities or operation
There are any actual relationship or orders.Moreover, the terms "include", "comprise" or its any other variant are intended to
Cover non-exclusive inclusion, so that the process, method, article or equipment for including a series of elements not only includes that
A little elements, but also including other elements that are not explicitly listed, or further include for this process, method, article or
The intrinsic element of equipment.
It although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with
A variety of variations, modification, replacement can be carried out to these embodiments without departing from the principles and spirit of the present invention by understanding
And modification, the scope of the present invention is defined by the appended.
Claims (6)
1. a kind of cutter ring of disc cutter development of high abrasion, including high abrasion cutter ring of disc cutter formula and manufacture craft, special
Sign is: the formula of the high abrasion cutter ring of disc cutter is as follows:
Carbon element content is 0.65%-1.21%；
Silicon content is 1.54%-2.23%；
Molybdenum element content is 0.73%-1.27%；
Magnesium element content is 1.23%-2.25%；
Chromium content is 3.89%-4.85%；
Vanadium unit cellulose content is 1.54%-2.38%；
Miscellaneous member quality content is less than 0.03%；
The content of element sulphur is less than 0.01%；
Surplus is iron content.
2. a kind of cutter ring of disc cutter development of high abrasion according to claim 1, it is characterised in that: the high abrasion disk
Shape hobboing cutter cutter ring manufacture craft is as follows:
Step 1: raw material being put into electric furnace and is smelted, until raw material melts；
Step 2: the clinker in electric furnace is taken out, and the clinker of melting is filled in copper water mold, and consutrode one end is inserted
Enter in slag, consutrode, slag bath, metal bath, steel ingot, bottom water case are formed into a loop by short net conducting wire and transformer, logical
In electric process, slag bath releases Joule heat, and consutrode end is gradually melted, and molten metal pools drop, passes through slag bath, falls
Enter crystallizer, forms metal bath, acted on by water cooling, be quickly solidified to form steel ingot；
Step 3: steel ingot is subjected to blocking, steel ingot is made to be deformed to the shape and size close to forging；
Step 4: by the forging after blocking, being put into mold, and forging is made to generate plastic deformation in mold simultaneously under the effect of external force
The forging of required shape and size is obtained full of impression；
Step 5: high-temperature forging is transported into slow cooling container, allows it to be slowly cooled to 150 under keeping warm mode Celsius
Below degree；
Step 6: forging being put into vacuum drying oven and is heated slowly to lower temperature, heat preservation a period of time, metal inside is made to relax
Henan, then slow cooling is got off；
Step 7: roughing is carried out to the forging that annealing is completed, to obtain the thick embryo of high abrasion cutter ring of disc cutter；
Step 8: the thick embryo of rough machined cutter ring of disc cutter will be carried out and be put into progress high-temperature vacuum quenching in vacuum drying oven；
Step 9: the thick embryo of cutter ring of disc cutter after the completion of quenching is subjected to high tempering；
Step 10: the thick embryo of cutter ring of disc cutter after high tempering is subjected to low temperature destressing；
Step 11: cutter ring of disc cutter thick embryo that processing is completed to receive such as is polished, is polished at the precision processing.
3. a kind of cutter ring of disc cutter development of high abrasion according to claim 2, it is characterised in that: in the step 5
The time of slow cooling, tapping temperature cannot be greater than 150 degrees Celsius in the step 5 no more than twenty four hours.
4. a kind of cutter ring of disc cutter development of high abrasion according to claim 1, it is characterised in that: in the step 6
Forging is heated to 850 degrees Celsius, soaking time is no less than six hours in the step 5.
5. a kind of cutter ring of disc cutter development of high abrasion according to claim 1, it is characterised in that: the step 8 is true
Temperature in empty furnace is raised to 850 degrees Celsius first, after being kept for two hours, after being heated rapidly to 1,100 degrees Celsius,
After being kept for one and a half hours, vacuum hardening is carried out.
6. a kind of cutter ring of disc cutter development of high abrasion according to claim 1, it is characterised in that: in the step 9
The temperature of high tempering is not greater than 600 degrees Celsius, should be in the environment for being full of inert gas when the step 9 high temperature is tempered
Middle progress.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810825936.6A CN109136745A (en) | 2018-07-25 | 2018-07-25 | A kind of cutter ring of disc cutter development of high abrasion |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810825936.6A CN109136745A (en) | 2018-07-25 | 2018-07-25 | A kind of cutter ring of disc cutter development of high abrasion |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109136745A true CN109136745A (en) | 2019-01-04 |
Family
ID=64797942
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810825936.6A Pending CN109136745A (en) | 2018-07-25 | 2018-07-25 | A kind of cutter ring of disc cutter development of high abrasion |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109136745A (en) |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102517502A (en) * | 2012-01-16 | 2012-06-27 | 株洲钻石钻掘工具有限公司 | Disk-shaped roller cutter ring and manufacture method thereof |
| CN105239012A (en) * | 2015-10-15 | 2016-01-13 | 中钢集团邢台机械轧辊有限公司 | Semi-high-speed steel cold rolling work roller high in accident resistance and manufacturing method of semi-high-speed steel cold rolling work roller |
-
2018
- 2018-07-25 CN CN201810825936.6A patent/CN109136745A/en active Pending
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102517502A (en) * | 2012-01-16 | 2012-06-27 | 株洲钻石钻掘工具有限公司 | Disk-shaped roller cutter ring and manufacture method thereof |
| CN105239012A (en) * | 2015-10-15 | 2016-01-13 | 中钢集团邢台机械轧辊有限公司 | Semi-high-speed steel cold rolling work roller high in accident resistance and manufacturing method of semi-high-speed steel cold rolling work roller |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN108728756B (en) | A kind of high-performance hobboing cutter Disc Cutter Ring Material and preparation method thereof | |
| CN102517502B (en) | Disk-shaped roller cutter ring and manufacture method thereof | |
| US3014266A (en) | Method for making and repairing rolls | |
| CN106607540B (en) | The forging method of TC17 titanium alloy blade isothermals β forgings | |
| CN103386476B (en) | A kind of bimetal composite vertical grinder roll and manufacture craft | |
| CN108201911B (en) | A kind of preparation method of Ceramic Composite toothed plate of jaw crusher | |
| JPS6328980B2 (en) | ||
| CN102251187A (en) | High-speed steel, extrusion roller containing high-speed steel and production method of extrusion roller | |
| CN104741499A (en) | Sandwich layer forging die and preparation method of forging die sandwich layer surfacing | |
| KR20100101066A (en) | Self-sharpening, auto-signalling wearing part | |
| CN103850652B (en) | A kind of rock bit carbide button mosaic technology | |
| CN206415156U (en) | Ceramic Composite lining plate of cone crusher | |
| CN103898501A (en) | Cutting tooth plasma beam surface metallurgy process | |
| CN103469100B (en) | A kind of PH Stainless Steel pearl mill working chamber and preparation method thereof with high tenacity, high abrasion | |
| CN104551583B (en) | Strain-induced method semi-solid-state manufacturing process for radial forging of well drilling roller bit | |
| CN106761421A (en) | A kind of protecting against shock drilling tool and its manufacture craft | |
| CN109136745A (en) | A kind of cutter ring of disc cutter development of high abrasion | |
| CN101745605B (en) | Method for making bimetallic composite hammer of crusher | |
| CN105369143A (en) | Chrome, molybdenum and nickel alloy steel shovel tooth and preparing method thereof | |
| CN109746089A (en) | A kind of liner plate of anticorrosive wear-resistant | |
| CN110788299B (en) | Integrated embedded type casting impact breaking rotor body and preparation process thereof | |
| CN104549651A (en) | Electroslag smelting casting combined welding type dual-metal wear-resistant hammer head and manufacturing method thereof | |
| CN110801907B (en) | High-wear-resistance composite casting hammer disc and preparation process thereof | |
| CN105441809A (en) | Super-hard high-speed steel and preparation method thereof | |
| CN103639395B (en) | A kind of production method of inlaying steel cutlery metallurgical binding |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20190104 |
|
| RJ01 | Rejection of invention patent application after publication |