CN109135782B - Agricultural straw waste recycling is with high-efficient carbomorphism processing apparatus - Google Patents
Agricultural straw waste recycling is with high-efficient carbomorphism processing apparatus Download PDFInfo
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- CN109135782B CN109135782B CN201810982955.XA CN201810982955A CN109135782B CN 109135782 B CN109135782 B CN 109135782B CN 201810982955 A CN201810982955 A CN 201810982955A CN 109135782 B CN109135782 B CN 109135782B
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10B—DESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
- C10B53/00—Destructive distillation, specially adapted for particular solid raw materials or solid raw materials in special form
- C10B53/02—Destructive distillation, specially adapted for particular solid raw materials or solid raw materials in special form of cellulose-containing material
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10B—DESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
- C10B43/00—Preventing or removing incrustations
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/10—Biofuels, e.g. bio-diesel
Abstract
The invention belongs to the technical field of agricultural straw recycling, and particularly relates to a high-efficiency carbonization treatment device for agricultural straw waste recycling. The invention has the advantages that the straws are compacted mechanically, the labor is saved, meanwhile, the vacuum pump is arranged, the straws can be isolated from the air to a great extent, the dry distillation effect is improved, the mixture of gas and steam is cooled by adopting a water cooling mode and then is divided into gas and liquid and mixed dust mixed in the gas, and the phenomenon that the mixture is directly discharged to pollute the environment is effectively avoided.
Description
Technical Field
The invention relates to the technical field of agricultural straw recycling, in particular to a high-efficiency carbonization treatment device for recycling agricultural straw waste.
Background
The carbonization of the straws is a process of drying or drying and crushing the straws, then drying, dry distilling, cooling and the like in a carbonizing device to prepare loose straws into charcoal. Gaseous and the mixture of vapour is divided into gas and liquid after the cooling, traditional straw waste material carbomorphism processing apparatus, need manpower compaction straw to carry out the extremely extravagant manpower of dry distillation and compaction effect not good when feeding, the gaseous and steam that produce after the straw carbomorphism can not in time discharge will directly influence the carbomorphism quality simultaneously, and the gas steam mixture that some equipment fixing air exhauster directly produced the carbomorphism discharges, easy polluted environment, the environmental protection theory of straw waste material carbomorphism recycle has been broken away from.
Through retrieval, the patent with Chinese patent application number CN201720760055.1 discloses an energy-saving and environment-friendly straw carbonization treatment device, which comprises a base, wherein the upper end of the base is fixedly connected with a heater. The energy-saving and environment-friendly straw carbonization treatment device in the patent has the following defects: the straw compaction effect is not achieved, the carbonization efficiency can be influenced by loose straws, and meanwhile, waste gas is directly discharged to pollute the environment.
Disclosure of Invention
Based on the technical problems of large labor force, low efficiency and poor environmental protection effect of the straw carbonization treatment device, the invention provides an efficient carbonization treatment device for recycling agricultural straw waste.
The invention provides a high-efficiency carbonization treatment device for recycling agricultural straw waste, which comprises a tank body, wherein a heating port is formed in the outer wall of one side of the tank body, a heater is arranged on the inner wall of the heating port, a supporting seat is welded on the outer wall of one side of the tank body, supporting legs are welded on two corners of the outer wall of one side of the supporting seat and four corners of the outer wall of the bottom of the tank body, a supporting table is welded on the outer wall of one side of the tank body, an exhaust fan is arranged on the outer wall of the top of the supporting table, the same exhaust pipe is inserted into the exhaust pipe of the exhaust fan and the top of the inner wall of one side of the tank body, a hydraulic cylinder is arranged on the inner wall of the top of the tank body, compacting plates are arranged on the outer wall of the bottom of the hydraulic cylinder, supporting frames are welded on two sides of, and the opposite side of supporting seat top outer wall is equipped with the water storage box, the bottom inner wall of cooler bin is equipped with two mounts, and one side outer wall of two mounts is equipped with same cooling tube, and the welding of the jar body one side outer wall of keeping away from a supporting bench has the fixing base, and the top outer wall of fixing base is equipped with the vacuum pump, and the end of bleeding of vacuum pump and one side inner wall of the jar body peg graft and have same pipe.
Preferably, the bottom of storing up groove both sides outer wall all welds the connecting block, and the bottom outer wall welding of connecting block has the card post, and the top outer wall of support frame is opened there is the socket, and the card post is pegged graft in the socket, and the socket is "protruding" font structure.
Preferably, the both sides of socket bottom inner wall all are equipped with the shock attenuation post, and the top outer wall of two shock attenuation posts is equipped with same loading board, and the card post overlap joint in the top outer wall of loading board.
Preferably, an opening is formed in the outer wall of one side of the tank body, and the inner wall of one side of the opening is connected with a furnace door through a hinge.
Preferably, the outer wall of one side of the water storage tank is provided with a heat dissipation opening, the inner wall of the heat dissipation opening is provided with a dustproof net, the outer wall of the top of the water storage tank is provided with a water inlet hole, and the inner wall of the water inlet hole is connected with an end cover through threads.
Preferably, the inner walls of two sides of the water storage tank are welded with the same heat-conducting plate, the two sides of the outer wall of the bottom of the heat-conducting plate are respectively provided with a refrigerator, one side of the outer wall of the top of the water storage tank is provided with a water pump, and the input end of the water pump and the inner wall of one side of the water storage tank are spliced with the same water pumping pipe.
Preferably, the same aqueduct is spliced between the output end of the water pump and the water inlet end of the cooling pipe, the return pipe is spliced between the water outlet end of the cooling pipe, the pipe body fixing frame is arranged on the inner wall of one side of the water storage tank, and the return pipe is spliced on the inner wall of the pipe body fixing frame.
Preferably, the inner pipe of the cooling pipe is provided with a cooling protrusion, the cooling protrusion is communicated with the outer pipe of the cooling pipe, the outer wall of the cooling protrusion is bonded with heat conduction blocks which are uniformly distributed at equal intervals, and the heat conduction blocks are of a semicircular structure.
Preferably, the same exhaust gas pipe is inserted into the output end of the exhaust fan and the air inlet end of the cooling pipe, the material guide pipe is inserted into the material outlet end of the cooling pipe, and the waste liquid tank placed on the ground is arranged at the bottom end of the material guide pipe.
Preferably, one side inner wall of the jar body is equipped with humidity transducer, and humidity transducer's signal output part is connected with the treater through the signal line, and air exhauster, water pump and refrigerator all are connected with the switch, and the switch is connected with the treater.
The beneficial effects of the invention are as follows:
1. through setting up pneumatic cylinder and compaction board, and the compaction board adopts the arc structure and stores up and accomodate groove looks adaptation, and the manpower has been saved to mechanized compaction straw, installs the vacuum pump simultaneously, can be very big degree make the straw keep apart the air, improved the dry distillation effect to improve carbomorphism quality and carbomorphism effect, and set up shock attenuation post and support frame, can stably take and put the storage and accomodate the groove, effectively reduce the vibrations of compaction in-process equipment.
2. Through setting up cooling tube and water pump, adopt water-cooled mode to fall into the miscellaneous dirt that mix with in gas and liquid and the gas with the mixture of vapour after the cooling, effectively avoid the phenomenon that the mixture directly discharged the polluted environment to take place, the cooling tube is inside to set up the cooling arch, and the protruding outside of cooling simultaneously sets up the heat conduction piece of hemispherical structure, and the increase of very big degree has improved the cooling effect.
3. Through setting up the refrigerator, can refrigerate the water source in the water storage box, reach the recycling effect of cold water, effectively avoid long-time water-cooling circulation water source to become hot phenomenon emergence that influences the cooling effect.
Drawings
FIG. 1 is a schematic view of the overall structure of an efficient carbonization treatment device for recycling agricultural straw waste according to the present invention;
FIG. 2 is a sectional view of a tank structure of the efficient carbonization treatment device for agricultural straw waste recycling, which is provided by the invention;
FIG. 3 is an enlarged view of a shock-absorbing column structure of the efficient carbonization treatment device for agricultural straw waste recycling, which is provided by the invention;
FIG. 4 is a sectional view of the structure of a cooling tank of the efficient carbonization treatment device for agricultural straw waste recycling, which is provided by the invention;
FIG. 5 is a partial structural cross-sectional view of a cooling pipe of the efficient carbonization treatment device for agricultural straw waste recycling, which is provided by the invention;
FIG. 6 is a sectional view of a water storage tank structure of the high-efficiency carbonization treatment device for agricultural straw waste recycling provided by the invention.
In the figure: 1 tank body, 2 heaters, 3 furnace doors, 4 dust screens, 5 waste liquid tanks, 6 supporting seats, 7 cooling tanks, 8 return pipes, 9 water storage tanks, 10 water guide pipes, 11 waste gas pipes, 12 water pumps, 13 supporting seats, 14 exhaust fans, 15 exhaust pipes, 16 vacuum pumps, 17 fixing seats, 18 hydraulic cylinders, 19 compacting plates, 20 storage tanks, 21 supporting frames, 22 connecting blocks, 23 lifting hand racks, 24 humidity sensors, 25 shock absorption columns, 26 clamping columns, 27 bearing plates, 28 cooling pipes, 29 fixing frames, 30 cooling bulges, 31 heat conducting blocks, 32 heat conducting plates, 33 refrigerators, 34 pipe body fixing frames, 35 end covers and 36 water pumping pipes.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Referring to fig. 1-6, a high-efficiency carbonization treatment device for recycling agricultural straw waste comprises a tank body 1, a heating port is formed on the outer wall of one side of the tank body 1, a heater 2 is fixed on the inner wall of the heating port through a bolt, a support seat 6 is welded on the outer wall of one side of the tank body 1, support legs are welded on two corners of the outer wall of one side of the support seat 6 and four corners of the outer wall of the bottom of the tank body 1, a support table 13 is welded on the outer wall of one side of the tank body 1, an exhaust fan 14 is fixed on the outer wall of the top of the support table 13 through a screw, the same exhaust pipe 15 is inserted into the exhaust pipe of the exhaust fan 14 and the top of the inner wall of one side of the tank body 1, a hydraulic cylinder 18 is fixed on the inner wall of the top of the tank body 1 through a screw, both sides of the outer wall of the top of the storage tank 20 are welded with the handle frame 23, one side of the outer wall of the top of the supporting seat 6 is fixed with the cooling box 7 through screws, the other side of the outer wall of the top of the supporting seat 6 is fixed with the water storage box 9 through screws, the inner wall of the bottom of the cooling box 7 is fixed with two fixing frames 29 through screws, one side of the outer wall of the two fixing frames 29 is fixed with the same cooling pipe 28 through screws, one side of the outer wall of the tank body 1, which is far away from the supporting table 13, is welded with the fixing seat 17, the outer wall of the top of the fixing seat 17 is fixed with the vacuum pump 16 through bolts.
In the invention, the connecting blocks 22 are welded at the bottoms of the outer walls of the two sides of the storage tank 20, the clamping columns 26 are welded on the outer walls of the bottoms of the connecting blocks 22, the outer walls of the tops of the supporting frames 21 are provided with sockets, the clamping columns 26 are inserted in the sockets, the two sides of the inner walls of the bottoms of the sockets are respectively fixed with the damping columns 25 through screws, the sockets are of a convex structure, the inserting stability of the clamping columns 26 is greatly improved, the outer walls of the tops of the two damping columns 25 are fixed with the same bearing plate 27 through screws, the clamping columns 26 are lapped on the outer wall of the top of the bearing plate 27, the outer wall of one side of the tank body 1 is provided with an opening, the inner wall of one side of the opening is connected with the furnace door 3 through a hinge, the outer wall of one side of the water storage tank 9 is provided with a heat dissipation opening, the inner wall of the heat, the inner walls of two sides of the water storage tank 9 are welded with the same heat conducting plate 32, two sides of the outer wall of the bottom of the heat conducting plate 32 are both fixed with refrigerators 33 through screws, one side of the outer wall of the top of the water storage tank 9 is fixed with a water pump 12 through screws, the input end of the water pump 12 and the inner wall of one side of the water storage tank 9 are inserted with the same water pumping pipe 36, the output end of the water pump 12 and the water inlet end of the cooling pipe 28 are inserted with the same water guide pipe 10, the water outlet end of the cooling pipe 28 is inserted with a return pipe 8, the inner wall of one side of the water storage tank 9 is fixed with a pipe fixing frame 34 through screws, the return pipe 8 is inserted in the inner wall of the pipe fixing frame 34, the inner pipe of the cooling pipe 28 is provided with a cooling bulge 30, the cooling bulge 30 is communicated with the outer pipe of the cooling pipe 28, the outer wall of the cooling, and the discharge end of the cooling pipe 28 is inserted with a material guide pipe, the bottom end of the material guide pipe is provided with a waste liquid tank 5 placed on the ground, the inner wall of one side of the tank body 1 is fixed with a humidity sensor 24 through a screw, the signal output end of the humidity sensor 24 is connected with a processor through a signal line, the exhaust fan 14, the water pump 12 and the refrigerator 33 are all connected with switches, and the switches are connected with the processor.
When the device is used, the furnace door 3 is opened, straw waste is placed in the storage tank 20, the hydraulic cylinder 18 is used for pressing the compacting plate 19 downwards, straws are compacted layer by layer, the furnace door 3 is covered, the vacuum pump 16 is started for pumping air, the straw carbonization environment is isolated from air, the heater 2 is opened, the carbonized straws are heated, the humidity sensor 24 is used for detecting the humidity in the tank body 1, the exhaust fan 14 is started for pumping air through the processor, meanwhile, the processor controls the water pump 12 to be started for pumping water, waste gas is cooled in the cooling pipe 28, liquid and purified gas are formed and discharged, and the refrigerator 33 works to enable the water source of the water storage tank 9 to keep cooling the rotary table.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (5)
1. An efficient carbonization treatment device for recycling agricultural straw waste comprises a tank body (1) and is characterized in that a heating port is formed in the outer wall of one side of the tank body (1), a heater (2) is arranged on the inner wall of the heating port, a supporting seat (6) is welded on the outer wall of one side of the tank body (1), supporting legs are welded on two corners of the outer wall of one side of the supporting seat (6) and four corners of the outer wall of the bottom of the tank body (1), a supporting table (13) is welded on the outer wall of one side of the tank body (1), an exhaust fan (14) is arranged on the outer wall of the top of the supporting table (13), the same exhaust pipe (15) is inserted into the exhaust pipe of the exhaust fan (14) and the top of the inner wall of one side of the tank body (1), a hydraulic cylinder (18) is arranged on the inner wall of the top of the tank body (1), the tank is characterized in that support frames (21) are welded on two sides of the inner wall of the bottom of the tank body (1), the top parts of the two support frames (21) are provided with the same storage groove (20), the compacting plate (19) is matched with the storage groove (20) in specification, the two sides of the outer wall of the top of the storage groove (20) are welded with handle frames (23), one side of the outer wall of the top of the support seat (6) is provided with a cooling box (7), the other side of the outer wall of the top of the support seat (6) is provided with a water storage box (9), the inner wall of the bottom of the cooling box (7) is provided with two fixing frames (29), one outer wall of one side of each fixing frame (29) is provided with the same cooling pipe (28), one outer wall of one side, away from the support table (13), of the tank body (1) is welded with a fixing seat (17), the outer wall of the top of the fixing, the bottom of the outer walls of the two sides of the storage tank (20) is welded with the connecting block (22), the outer wall of the bottom of the connecting block (22) is welded with the clamping column (26), the outer wall of the top of the supporting frame (21) is provided with a socket, the clamping column (26) is inserted in the socket, the socket is of a convex structure, the two sides of the inner wall of the bottom of the socket are provided with the damping columns (25), the outer walls of the tops of the two damping columns (25) are provided with the same bearing plate (27), the clamping column (26) is lapped on the outer wall of the top of the bearing plate (27), the inner walls of the two sides of the water storage tank (9) are welded with the same heat conducting plate (32), the two sides of the outer wall of the bottom of the heat conducting plate (32) are provided with the refrigerator (33), one side of the outer wall of the top of the water storage tank (, the water storage device is characterized in that the same water guide pipe (10) is connected with the output end of the water pump (12) and the water inlet end of the cooling pipe (28) in an inserting mode, the return pipe (8) is connected with the water outlet end of the cooling pipe (28) in an inserting mode, a pipe fixing frame (34) is arranged on the inner wall of one side of the water storage box (9), the return pipe (8) is connected with the inner wall of the pipe fixing frame (34) in an inserting mode, the cooling protrusion (30) is arranged on the inner pipe of the cooling pipe (28), the cooling protrusion (30) is communicated with the outer pipe of the cooling pipe (28), heat conducting blocks (31) which are evenly distributed at equal intervals are bonded on the.
2. The efficient carbonization treatment device for recycling agricultural straw waste according to claim 1, wherein an opening is formed in the outer wall of one side of the tank body (1), and the inner wall of one side of the opening is connected with a furnace door (3) through a hinge.
3. The agricultural straw waste recycling high-efficiency carbonization treatment device as claimed in claim 2, wherein the outer wall of one side of the water storage tank (9) is provided with a heat dissipation port, the inner wall of the heat dissipation port is provided with a dust screen (4), the outer wall of the top of the water storage tank (9) is provided with a water inlet hole, and the inner wall of the water inlet hole is connected with an end cover (35) through a thread.
4. The efficient carbonization treatment device for recycling agricultural straw waste as claimed in claim 3, wherein the same exhaust gas pipe (11) is inserted into the output end of the exhaust fan (14) and the air inlet end of the cooling pipe (28), the discharge end of the cooling pipe (28) is inserted into a material guide pipe, and the bottom end of the material guide pipe is provided with a waste liquid tank (5) placed on the ground.
5. The agricultural straw waste recycling high-efficiency carbonization treatment device as claimed in claim 4, wherein the inner wall of one side of the tank body (1) is provided with a humidity sensor (24), the signal output end of the humidity sensor (24) is connected with a processor through a signal line, and the exhaust fan (14), the water pump (12) and the refrigerator (33) are all connected with switches, and the switches are connected with the processor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810982955.XA CN109135782B (en) | 2018-08-27 | 2018-08-27 | Agricultural straw waste recycling is with high-efficient carbomorphism processing apparatus |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201810982955.XA CN109135782B (en) | 2018-08-27 | 2018-08-27 | Agricultural straw waste recycling is with high-efficient carbomorphism processing apparatus |
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| CN109135782A CN109135782A (en) | 2019-01-04 |
| CN109135782B true CN109135782B (en) | 2020-10-09 |
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| CN110044166A (en) * | 2019-05-16 | 2019-07-23 | 肇庆学院 | Continous way rice blanket alms bowl couples ecological seedling-cultivation plate microwave jet impact coupling drying machine |
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| US4255129A (en) * | 1979-07-11 | 1981-03-10 | Thomas N. DePew | Apparatus and method for processing organic materials into more useful states |
| CN202869341U (en) * | 2012-07-16 | 2013-04-10 | 赵旸 | Transverse striation and corrugation heat exchange tube with low finned tubes |
| CN103087738B (en) * | 2012-12-06 | 2014-02-05 | 农业部规划设计研究院 | Internal-heating continuous type biochar equipment |
| CN104479701A (en) * | 2014-11-03 | 2015-04-01 | 嘉兴市新角机械制造有限公司 | Biomass carbonization and cooling-filtrating integrated device |
| CN207376000U (en) * | 2017-06-28 | 2018-05-18 | 天津广正汇通新能源科技有限公司 | A kind of energy-saving and environment-friendly straw charring processing unit |
| CN107903917B (en) * | 2017-12-15 | 2024-01-05 | 广州中天联合高新技术发展有限公司 | Vacuum efficient integrated carbonization furnace |
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Inventor after: Jia Xiling Inventor after: Zhang Jixiang Inventor before: Zhang Jixiang |
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Effective date of registration: 20200911 Address after: 044000 Beixin village, Ronghe Town, Wanrong County, Yuncheng City, Shanxi Province Applicant after: Shanxi Yachuang Huanli Agricultural Technology Co.,Ltd. Address before: 614800 No. 1, No. 1, Shang Cun, Guan Ying Town, Wu Tong Qiao District, Leshan, Sichuan Applicant before: Zhang Jixiang |
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