CN109133940A - A kind of yellow fluorescence complex phase ceramic and the preparation method and application thereof - Google Patents

A kind of yellow fluorescence complex phase ceramic and the preparation method and application thereof Download PDF

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CN109133940A
CN109133940A CN201811146024.2A CN201811146024A CN109133940A CN 109133940 A CN109133940 A CN 109133940A CN 201811146024 A CN201811146024 A CN 201811146024A CN 109133940 A CN109133940 A CN 109133940A
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complex phase
yellow fluorescence
yag
phase ceramic
aln
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喻彬
周世斌
彭锐敏
秦波
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Chengdu Dongjun Laser Co Ltd
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Chengdu Dongjun Laser Co Ltd
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    • C04B35/58Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on borides, nitrides, i.e. nitrides, oxynitrides, carbonitrides or oxycarbonitrides or silicides
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    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
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Abstract

The present invention relates to a kind of yellow fluorescence complex phase ceramics and the preparation method and application thereof, belong to ceramic field.The raw material of the yellow fluorescence complex phase ceramic includes Ce3+: YAG and AlN, Ce3+: the chemical formula of YAG is [Y(1‑x)Cex]3Al5O12, x=0.05-3%.The yellow fluorescence complex phase ceramic thermal conductivity with higher, thermal stability and luminous intensity, heat fade are lower.Preparation method includes: mixing Ce3+: biscuit is made in YAG and AlN, ball milling, sieving, isostatic cool pressing, is sintered.The preparation method is simple, and time-consuming short, process is easily-controllable.It prepares resulting yellow fluorescence complex phase ceramic and can be used for preparing high power and show or illuminating device.

Description

A kind of yellow fluorescence complex phase ceramic and the preparation method and application thereof
Technical field
The invention belongs to ceramic field, in particular to a kind of yellow fluorescence complex phase ceramic and preparation method thereof with answer With.
Background technique
The semiconductor lighting and display technology realized using light emitting diode, minimum, the environmental-friendly, longevity with power consumption Many advantages, such as life is long and flexible in application is just increasingly obtaining the application popularization that various countries pay attention to and obtain social life various aspects.Example Yellow light such as is generated using blue light LD or LED excitation fluorescence ceramics, yellow light is mainly Ce at present3+Yttrium-aluminium-garnet Y3Al5O12(letter Claim YAG) ceramic material.The material of this garnet structure can launch the yellow light of 550nm under blue light excitation.However Ce3+: YAG fluorescence ceramics in use, heat fade is significant, seriously constrain the practical application of YAG ceramic material in high power.
Summary of the invention
One of the objects of the present invention is to provide a kind of yellow fluorescence complex phase ceramic, the yellow fluorescence complex phase ceramic have compared with High thermal conductivity, thermal stability and luminous intensity, heat fade are lower.
The second object of the present invention is to provide a kind of preparation method of above-mentioned yellow fluorescence complex phase ceramic, the preparation method Simply, time-consuming short, process is easily-controllable.
The third object of the present invention is to provide a kind of application of above-mentioned yellow fluorescence complex phase ceramic, such as can be used It is shown or illuminating device in preparing high power.
The present invention solves its technical problem and adopts the following technical solutions to realize.
The invention proposes a kind of yellow fluorescence complex phase ceramic, raw material includes Ce3+: YAG and AlN, Ce3+: the change of YAG Formula is [Y(1-x)Cex]3Al5O12, x=0.05-3%.
The invention also provides a kind of preparation methods of above-mentioned yellow fluorescence complex phase ceramic, comprising the following steps:
Mix Ce3+: biscuit is made in YAG and AlN, ball milling, sieving, isostatic cool pressing, is sintered.
The invention also provides a kind of applications of above-mentioned yellow fluorescence complex phase ceramic, such as can be used for preparing high power Display or illuminating device.
The beneficial effect packet of the yellow fluorescence complex phase ceramic that present pre-ferred embodiments provide and the preparation method and application thereof It includes:
The yellow fluorescence complex phase ceramic that present pre-ferred embodiments provide is by by Ce3+: YAG and AlN cooperates, and keeps yellow glimmering Phase ceramics thermal conductivity, thermal stability and luminous intensity with higher are recovered, heat fade is lower.Preparation method is simple, time-consuming Short, process is easily-controllable.Resulting yellow fluorescence complex phase ceramic can be used for preparing high power and show or illuminating device, expand YAG ceramics The scope of application of material, especially applicability under the conditions of high-power.
Specific embodiment
Yellow fluorescence complex phase ceramic provided in an embodiment of the present invention and the preparation method and application thereof is carried out specifically below It is bright.
Yellow fluorescence complex phase ceramic provided by the present application, raw material include Ce3+: YAG and AlN.Wherein, Ce3+: the change of YAG Formula is [Y(1-x)Cex]3Al5O12, x=0.05-3%.
In some embodiments, Ce3+: YAG can be prepared through following methods: by CeO2、Al2O3And Y2O3By chemistry Formula is [Y(1-x)Cex]3Al5O12, x=0.05-3% mixing obtains oxide mixed powder, by oxide mixed powder and ball milling Jie The common ball milling 4-12h of matter, dry, then sieving is sintered jointly with auxiliary agent.
It is preferably carried out in mode some, CeO2、Al2O3And Y2O3Purity be all larger than 99.99%.It is worth explanation It is, in other embodiments, CeO2、Al2O3And Y2O3Purity may be lower than 99.99%.CeO2、Al2O3And Y2O3Preferably Sub-micrometer scale.
In the application, ball milling can carry out ball milling in planetary ball mill, and Ball-milling Time for example can be 4-12h.Ball Grinding media may include dehydrated alcohol, be convenient for rapid draing.
After ball milling, dry resulting slurry, such as be placed in dry in the drying box that temperature is 90-100 DEG C.Then it is sieved Powder is made in (such as 200 mesh), and 9-11h is sintered under conditions of 1400-1500 DEG C, obtains Ce3+:YAG。
Optionally, auxiliary agent may include ethyl orthosilicate in the application.In sintering system, the quality of ethyl orthosilicate Score effectively enough can prevent oxide from mixing for 0.6-1%, preferably 0.7-0.9% under this mass fraction range Crystal transfer occurs during the sintering process for powder, and making mixed system, structure is finer and close during the sintering process.Specifically, positive silicic acid The mass fraction of ethyl ester for example can be 0.6%, 0.7%, 0.8%, 0.9% or 1%, or 0.65%, 0.75%, 0.85% or 0.95%.It is worth noting that auxiliary agent may also include silica, calcium oxide or magnesia.
In the application, the preparation method of yellow fluorescence complex phase ceramic for example be may comprise steps of: mixing Ce3+: YAG with Biscuit is made in AlN, ball milling, sieving, isostatic cool pressing, is sintered.
In some embodiments, it is used to prepare the Ce of yellow fluorescence complex phase ceramic3+: the mass ratio of YAG and AlN such as may be used Think (2:8)-(8:2).Preferably, Ce3+: the mass ratio of YAG and AlN is (3:7)-(7:3).It is highly preferred that Ce3+: YAG with The mass ratio of AlN is (3.5:6.5)-(4:6).
Specifically, Ce3+: the mass ratio of YAG and AlN can for 2:8,2.5:7.5,3:7,3.5:6.5,4:6,4.5:5.5, 5:5,5.5:4.5,6:4,6.5:3.5,7:3,7.5:2.5 or 8:2.It is worth noting that Ce in yellow fluorescence complex phase ceramic3+: YAG content is too low, will be greatly reduced transfer efficiency, Ce3+: YAG too high levels, and can make thermal conductivity that cannot be promoted.
AlN in the application can be commercially available common AlN, preferably with θ-Al2O3For silicon source, using citric acid as nitrogen source The AlN synthesized through carbothermic method.Uniform as AlN structure made from raw material using above two substance, partial size is tiny, can be more other The AlN that raw material is prepared is more conducive to and Ce3+: the yellow fluorescence of high heat conductance, high thermal stability and high luminous intensity is made in YAG Complex phase ceramic.
In the preparation process of yellow fluorescence complex phase ceramic, mechanical milling process can refer to preparation Ce3+: the ball milling mistake during YAG Journey.Ball-milling medium also may include dehydrated alcohol, to prevent Y2O3Aquation is convenient for rapid draing.Ball milling can be in planetary type ball-milling It is carried out in machine, Ball-milling Time for example may be 4-12h.
The dry resulting ball milling slurry of ball milling, sieving, in the isostatic cool pressing condition of room temperature (10-30 DEG C) and 180-220MPa Under biscuit is made.The size of biscuit is set according to size needed for producing, and in one embodiment, the size of biscuit can be Diameter of phi: 20mm, thickness d: 2mm.
Biscuit is sintered, yellow fluorescence complex phase ceramic is obtained.It is sintered in gas atmosphere and carries out, gas includes hydrogen and nitrogen At least one of, to reduce the content of oxygen, oxygen atom is avoided to enter in the lattice of sinter phase, improves the cause of sinter phase Close property.The flowing velocity of gas can be 55-65mL/min.It is preferably carried out in mode some, being sintered in flowing velocity is The N of 60mL/min2It is carried out in atmosphere.
In the application, sintering includes temperature rise period, constant temperature stage and the temperature-fall period being carried out continuously, the temperature in constant temperature stage For 1600-1800 DEG C (preferably 1650-1700 DEG C), constant temperature time 9-11h, the temperature rise period be in 2.5-3.5h from 10- 30 DEG C are warming up to 1600-1800 DEG C, temperature-fall period be in 4.5-5.5h from 1600-1800 DEG C of cooling room temperature.Thermostat temperature is low It will cause that complex phase ceramic is bad at phase performance and remaining pore is excessive in 1600 DEG C, will cause sample higher than 1800 DEG C and burn, At glassy state, light efficiency is reduced.Cooling step can eliminate the internal stress that may be introduced in sintering process.
Through above-mentioned sintering process, it can be avoided new phase constituent during nitride and oxide material cofiring and occur, it is real Existing YAG phase and AlN phase coexist.Also, by using with θ-Al2O3It can for silicon source, the AlN synthesized by nitrogen source of citric acid Make AlN and itself and Ce3+: the compound of YAG compactness extent with higher in above-mentioned sintering process, to significantly be promoted The thermal conductivity of material reduces heat fade, improves luminous intensity.
Present invention also provides a kind of purposes of above-mentioned yellow fluorescence complex phase ceramic, such as can be used for preparing high power Display or illuminating device expand the scope of application of YAG ceramic material, especially applicability under the conditions of high-power.
Feature and performance of the invention are described in further detail with reference to embodiments.
Embodiment 1
By CeO2、Al2O3And Y2O3It is [Y by chemical formula(1-x)Cex]3Al5O12, it is mixed to obtain oxide x=0.05% mixing Close powder.Wherein, CeO2、Al2O3And Y2O3Purity be all larger than 99.99% and CeO2、Al2O3And Y2O3It is sub-micrometer scale.
By oxide mixed powder and dehydrated alcohol, ethyl orthosilicate the ball milling 10h in planetary ball mill jointly, by ball milling Resulting slurry is dry in 100 DEG C of drying box, crosses 200 meshes, is sintered 10h under conditions of 1450 DEG C, obtains Ce3+:YAG。 In sintering system, the mass fraction of ethyl orthosilicate is 0.8%.
With 4:6 mixing Ce in parts by weight3+: YAG and AlN, then with dehydrated alcohol in planetary ball mill ball milling 10h, The resulting slurry of ball milling is dry in 100 DEG C of drying box, 200 meshes are crossed, in room temperature and the isostatic cool pressing item of 200MPa It is made that diameter of phi is 20mm, thickness d is 2mm biscuit under part.By above-mentioned biscuit in N2Flowing velocity be 60mL/min condition Under be warming up to 1650 DEG C from 30 DEG C in 3h, maintain temperature 10h, 30 DEG C be then cooled in 5h, obtain yellow fluorescence complex phase Ceramics.
Wherein, AlN is with θ-Al2O3For silicon source, the AlN synthesized by nitrogen source of citric acid through carbothermic method.
Embodiment 2
The present embodiment the difference from embodiment 1 is that: Ce3+: the proportion of YAG and AlN is 3.5:6.5.
Embodiment 3
The present embodiment the difference from embodiment 1 is that: Ce3+: the proportion of YAG and AlN is 3:7.
Embodiment 4
By CeO2、Al2O3And Y2O3It is [Y by chemical formula(1-x)Cex]3Al5O12, x=3% mixing, obtain oxide mixed powder Body.Wherein, CeO2、Al2O3And Y2O3Purity be all larger than 99.99% and CeO2、Al2O3And Y2O3It is sub-micrometer scale.
By oxide mixed powder and dehydrated alcohol, ethyl orthosilicate the ball milling 4h in planetary ball mill jointly, by ball milling Resulting slurry is dry in 90 DEG C of drying box, crosses 200 meshes, is sintered 11h under conditions of 1400 DEG C, obtains Ce3+:YAG.It burns In knot body system, the mass fraction of ethyl orthosilicate is 0.6%.
With 3.5:6.5 mixing Ce in parts by weight3+: YAG and AlN, then with dehydrated alcohol jointly in planetary ball mill Ball milling 4h, the resulting slurry of ball milling is dry in 90 DEG C of drying box, 200 meshes are crossed, in the cold etc. of room temperature and 180MPa It is made that diameter of phi is 20mm, thickness d is 2mm biscuit under hydrostatic pressure condition.By above-mentioned biscuit in N2Flowing velocity be 55mL/min Under conditions of be warming up to 1600 DEG C from 20 DEG C in 2.5h, maintain temperature 9h, 20 DEG C be then cooled in 4.5h, obtains yellow Fluorescence complex phase ceramic.
Wherein, AlN is with θ-Al2O3For silicon source, the AlN synthesized by nitrogen source of citric acid through carbothermic method.
Embodiment 5
By CeO2、Al2O3And Y2O3It is [Y by chemical formula(1-x)Cex]3Al5O12, x=0.5% mixing, obtain oxide mixing Powder.Wherein, CeO2、Al2O3And Y2O3Purity be all larger than 99.99% and CeO2、Al2O3And Y2O3It is sub-micrometer scale.
By oxide mixed powder and dehydrated alcohol, ethyl orthosilicate the ball milling 12h in planetary ball mill jointly, by ball milling Resulting slurry is dry in 95 DEG C of drying box, crosses 200 meshes, is sintered 9h under conditions of 1500 DEG C, obtains Ce3+:YAG.It burns In knot body system, the mass fraction of ethyl orthosilicate is 1%.
With 3:7 mixing Ce in parts by weight3+: YAG and AlN, then with the dehydrated alcohol ball milling in planetary ball mill jointly 12h, the resulting slurry of ball milling is dry in 95 DEG C of drying box, 200 meshes are crossed, in the isostatic cool pressing of room temperature and 220MPa Under the conditions of be made that diameter of phi is 20mm, thickness d is 2mm biscuit.By above-mentioned biscuit in N2Flowing velocity be 65mL/min item 1800 DEG C are warming up to from 10 DEG C in 3.5h under part, temperature 11h is maintained, 10 DEG C is then cooled in 5.5h, it is glimmering to obtain yellow Recover phase ceramics.
Wherein, AlN is with θ-Al2O3For silicon source, the AlN synthesized by nitrogen source of citric acid through carbothermic method.
Embodiment 6
The present embodiment the difference from embodiment 1 is that: Ce3+: ethyl orthosilicate is in sintering system in YAG preparation process Mass fraction is 0.7wt%.
Embodiment 7
The present embodiment the difference from embodiment 1 is that: Ce3+: it is sintered and helps in YAG and yellow fluorescence complex phase ceramic preparation process Agent is silica.
Embodiment 8
The present embodiment the difference from embodiment 1 is that: Ce in yellow fluorescence complex phase ceramic3+: the mass ratio of YAG and AlN is 7:3。
Embodiment 9
The present embodiment the difference from embodiment 1 is that: Ce in yellow fluorescence complex phase ceramic3+: the mass ratio of YAG and AlN is 2:8。
Embodiment 10
The present embodiment the difference from embodiment 1 is that: Ce in yellow fluorescence complex phase ceramic3+: the mass ratio of YAG and AlN is 8:2。
Embodiment 11
The present embodiment the difference from embodiment 1 is that: AlN be the commercially available Direct-Nitridation as aluminium powder obtained by product.
Embodiment 12
The present embodiment the difference from embodiment 1 is that: the sintering process of biscuit, the gas of flowing are hydrogen.
Embodiment 13
The present embodiment the difference from embodiment 1 is that: the sintering process of biscuit, the gas of flowing are that flow-rate ratio is 2:1's The mixed gas of nitrogen and hydrogen.
Embodiment 14
The present embodiment provides a kind of applications of yellow fluorescence complex phase ceramic, are used for preparing illuminating device, wherein yellow Fluorescence complex phase ceramic can refer to the yellow fluorescence complex phase ceramic of embodiment 1-13 any embodiment offer.
Test example 1
Embodiment above-described embodiment 1-13 is repeated, enough yellow fluorescence complex phase ceramics are obtained.To use convention transparent The ceramics for not mixing AlN of ceramic process preparation are control group, and the yellow fluorescence complex phase ceramic that the application is prepared is as examination Test group, test group and control group is each takes 5 samples according to " GB/T 22588-2008 flicker method measures thermal diffusion coefficient at random Or thermal coefficient " thermal conductivity test is carried out, it is measured according to spectroanalysis instrument integrating sphere light efficiency, the results are shown in Table 1.
1 test result of table
As can be seen from Table 1, the thermal conductivity of test group ceramics and light efficiency illustrate this Shen obviously higher than control group ceramics Please provided by mixed with AlN yellow fluorescence complex phase ceramic can it is more in the prior art ceramics have higher thermal conductivity and light Effect.
In addition, the ceramics that provide of test group under conditions of 300 DEG C using 100h after thermal stability without being decreased obviously, compare Group provide ceramics under conditions of 300 DEG C using 100h after thermal stability be decreased obviously, illustrate it is provided herein mixed with The yellow fluorescence complex phase ceramic of AlN can be more in the prior art ceramic with high thermal stability.
Test example 2
By taking embodiment 1 as an example, be arranged contrast groups 1-6, wherein contrast groups 1-5 the difference from embodiment 1 is that: yellow fluorescence The Ce of complex phase ceramic3+: the mass ratio of YAG and AlN is followed successively by 3.5:6.5,3:7,2:8 (embodiment 9), 1:9 and 10:0, comparison Group 6 is embodiment 11.
It is surveyed by yellow fluorescence complex phase ceramic of the test method in test example 1 to embodiment 1 and contrast groups 1-6 Examination, every group of result are the average value of 5 samples randomly selected in the group, and the results are shown in Table 2.
2 test result of table
As can be seen from Table 2, the thermal conductivity of the ceramics of contrast groups 5 and light efficiency are minimum, and illustrating can be bright containing AlN in raw material The aobvious thermal conductivity for improving ceramics.
The thermal conductivity of the ceramics of embodiment 1 and contrast groups 1 is lower than contrast groups 2-3, but light efficiency is higher than contrast groups 2-3, In terms of comprehensive in conjunction with thermal conductivity and light efficiency, Ce in embodiment 1 and contrast groups 13+: matching for YAG and AlN compares contrast groups 2-3 more Conducive to making yellow fluorescence complex phase ceramic while there is preferable thermal conductivity and light efficiency.
Contrast groups 4 ceramics thermal conductivity be higher than embodiment 1 and contrast groups 1-3, but light efficiency significantly lower than embodiment 1 with And contrast groups 1-3, illustrate that the mass percent of AlN in raw material is unfavorable for yellow fluorescence complex phase ceramic higher than 80% and has preferable light Effect.
The thermal conductivity and light efficiency of the ceramics of contrast groups 6 are obviously lower compared with the thermal conductivity and light efficiency of 1 ceramics of embodiment, say AlN is more conducive to make yellow fluorescence complex phase ceramic while having preferable thermal conductivity and light efficiency in bright embodiment 1.
In conclusion yellow fluorescence complex phase ceramic provided by the present application is by by Ce3+: YAG and AlN cooperates, and keeps yellow glimmering Phase ceramics thermal conductivity, thermal stability and luminous intensity with higher are recovered, heat fade is lower.Preparation method is simple, time-consuming Short, process is easily-controllable.Resulting yellow fluorescence complex phase ceramic can be used for preparing high power and show or illuminating device, expand YAG ceramics The scope of application of material, especially applicability under the conditions of high-power.
The foregoing is only a preferred embodiment of the present invention, is not intended to restrict the invention, for the skill of this field For art personnel, the invention may be variously modified and varied.All within the spirits and principles of the present invention, made any to repair Change, equivalent replacement, improvement etc., should all be included in the protection scope of the present invention.

Claims (10)

1. a kind of yellow fluorescence complex phase ceramic, which is characterized in that the raw material of the yellow fluorescence complex phase ceramic includes Ce3+: YAG and AlN, the Ce3+: the chemical formula of YAG is [Y(1-x)Cex]3Al5O12, x=0.05-3%.
2. yellow fluorescence complex phase ceramic according to claim 1, which is characterized in that the Ce3+: the matter of YAG and the AlN Amount is than being (2:8)-(8:2).
3. yellow fluorescence complex phase ceramic according to claim 2, which is characterized in that the Ce3+: the matter of YAG and the AlN Amount is than being (3:7)-(7:3).
4. yellow fluorescence complex phase ceramic according to claim 3, which is characterized in that the Ce3+: the matter of YAG and the AlN Amount is than being (3.5:6.5)-(4:6).
5. yellow fluorescence complex phase ceramic according to claim 1-4, which is characterized in that the AlN is with θ-Al2O3 It is prepared for silicon source, by nitrogen source of citric acid.
6. the preparation method of yellow fluorescence complex phase ceramic as described in any one in claim 1-5, which is characterized in that including following Step:
Mix the Ce3+: biscuit is made in the YAG and AlN, ball milling, sieving, isostatic cool pressing, is sintered.
7. preparation method according to claim 6, which is characterized in that isostatic cool pressing is in 10-30 DEG C and 180-220MPa Under conditions of carry out.
8. preparation method according to claim 6, which is characterized in that sintering process is that nitrogen or hydrogen atmosphere are sintered.
9. preparation method according to claim 6, which is characterized in that sintering includes the temperature rise period being carried out continuously, constant temperature Stage and temperature-fall period, constant temperature stage are that 1600-1800 DEG C of sintering temperature is maintained 9-11h, and the temperature rise period is in 2.5- It is warming up to 1600-1800 DEG C in 3.5h from 10-30 DEG C, temperature-fall period is in being cooled to 10- from 1600-1800 DEG C in 4.5-5.5h 30℃。
10. the application of yellow fluorescence complex phase ceramic as described in any one in claim 1-5, which is characterized in that the yellow is glimmering Recovery phase ceramics are used to prepare high power and show or illuminating device.
CN201811146024.2A 2018-09-28 2018-09-28 A kind of yellow fluorescence complex phase ceramic and the preparation method and application thereof Pending CN109133940A (en)

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CN111252799A (en) * 2020-01-22 2020-06-09 东北大学秦皇岛分校 Preparation of YAG Ce by containerless solidification3+Method for mixing amorphous material with aluminum nitride
CN113970090A (en) * 2021-11-16 2022-01-25 成都东骏激光股份有限公司 Static ceramic lighting assembly, preparation method thereof and lighting device

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