CN109132577A - A kind of novel plastic tray automatic separation system - Google Patents
A kind of novel plastic tray automatic separation system Download PDFInfo
- Publication number
- CN109132577A CN109132577A CN201810949225.XA CN201810949225A CN109132577A CN 109132577 A CN109132577 A CN 109132577A CN 201810949225 A CN201810949225 A CN 201810949225A CN 109132577 A CN109132577 A CN 109132577A
- Authority
- CN
- China
- Prior art keywords
- tray
- separation
- blanking
- rack
- screw rod
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G59/00—De-stacking of articles
- B65G59/06—De-stacking from the bottom of the stack
- B65G59/061—De-stacking from the bottom of the stack articles being separated substantially along the axis of the stack
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0235—Containers
- B65G2201/0258—Trays, totes or bins
Landscapes
- De-Stacking Of Articles (AREA)
Abstract
The present invention relates to a kind of novel plastic tray automatic separation systems; unit is automatically separated including a tray; it includes a separation rack that the tray, which is automatically separated unit; four blanking screw rods are installed in separation rack, the main driving mechanism for driving each blanking screw rod to rotate synchronously are also equipped in separation rack, realize the separation of plastics tray spiral blanking separating mechanism, the protection mechanism that is limited to plastics tray；One tray supply unit, the tray supply unit include a tray transfer gantry, tray conveyer belt are arranged on tray transfer gantry, and the feed end of tray conveyer belt extends in separation rack and is located at the lower section of blanking screw rod.The present invention has the advantages that cooperating the tray of composition to be automatically separated unit jointly by blanking screw rod and main driving mechanism, spiral blanking separating mechanism, protection mechanism; to realize being automatically separated to the plastics tray of stacking; it has saved artificial; it reduces costs, substantially increases production efficiency.
Description
Technical field
The present invention relates to plastics tray separation field, in particular to a kind of novel plastic tray automatic separation system.
Background technique
Many domestic well-known daily use chemicals production enterprises at present have and produce tooth paste product in bulk to meet market need
It asks, and these toothpaste in bulk are to be put into plastics tray integrally to case, at home, the above process was by artificial hand in the past
Dynamic operation is completed.And conventional left and right cylinder mechanism can be realized being automatically separated for the plastics tray of 10cm x 10cm or so, such as
In medicine trade, still, efficiently separating for large-sized plastics tray (30cm x 40cm or more) but cannot be achieved.
Summary of the invention
The technical problem to be solved in the present invention is to provide a kind of novel plastic tray automatic separation systems, can be automatically to heap
The plastics disengaging stacked is separated, and hand labor is reduced.
In order to solve the above technical problems, the technical solution of the present invention is as follows: a kind of novel plastic tray automatic separation system,
Innovative point is: including
One tray is automatically separated unit, and it includes a separation rack that the tray, which is automatically separated unit, is equipped in separation rack
The blanking screw rod of four rectangular distributions, and four blanking screw rods collectively form accommodate plastics tray place and it is up and down
Space, the blanking screw rod are flexibly connected with separating between rack, and each blanking screw rod of driving is also equipped in separation rack
The main driving mechanism of synchronous rotation, limits plastics tray the spiral blanking separating mechanism of realizing the separation of plastics tray
Protection mechanism；
One tray supply unit, the tray supply unit include a tray transfer gantry, and support is arranged on tray transfer gantry
Box conveyer belt, and the feed end of tray conveyer belt extends in separation rack and is located at the lower section of blanking screw rod.
Further, the active driving mechanisms include the synchronous pulley for being mounted on each blanking screw rod side, and each
Linkage is realized by synchronous belt A between synchronous pulley, is also equipped with a follower in any one blanking screw rod wherein, is being divided
Disembark and be additionally provided with a driving wheel on frame, and linkage is realized by synchronous belt B between driving wheel and follower, the driving wheel by
The servo motor driving being mounted in separation rack is rotated.
Further, tension structure is also equipped in the separation rack, tension structure includes being mounted on the two sides synchronous belt A
A pair of of tensioning wheel, two tensioning wheels are close to synchronous belt A respectively, and two tensioning wheels are flexibly connected with separating between rack, and
It can the tensioning close to each other to realize synchronous belt A.
Further, the spiral blanking separating mechanism are as follows: in blanking screw rod close to the outer wall of the side of tray conveyer belt
The upper helical blade become larger from top to bottom with screw pitch, while being respectively provided in the two sides of plastics tray and holding each blanking spiral shell
The card slot of helical blade insertion on bar, the detection knot detected to plastics tray is additionally provided in the side of blanking screw rod
Structure.
Further, the detection structure includes that a pair is distributed in the photoelectric detection component separated in rack, and position up and down
Photoelectric detection component in lower end is slightly above the top of helical blade.
Further, the protection mechanism includes a pair of shield being arranged in separation rack and be located at plastics tray two sides
Plate, and two backplates driven by adjustment structure it is close to each other or separate.
Further, the adjustment structure are as follows: the side of backplate is mounted in separation rack by adjusting rod, the adjusting
Bar is mounted in separation rack by an adjusting rod mounting base, and activity cooperation between adjusting rod and adjusting rod mounting base, and by
Clamping screw locking.
The present invention has the advantages that in the present invention, passing through blanking screw rod and main driving mechanism, spiral blanking seperator
Structure, protection mechanism cooperate the tray of composition to be automatically separated unit jointly, to realize automatic point to the plastics tray of stacking
From having saved artificial, reduced costs, substantially increase production efficiency.
Setting for active driving mechanisms, using synchronous pulley, synchronous belt A, synchronous belt B, driving wheel and follower it
Between cooperation, thus only need a motor can be realized four blanking screw rods synchronous rotation reduce energy consumption, also facilitate plastic tray
The separation of box, and the cooperation for passing through tension structure, it is ensured that the tensioning of synchronous belt A, to guarantee the same of four blanking screw rod movements
Step property.
Setting for spiral blanking separating mechanism, by the cooperation for the helical blade that screw pitch becomes larger from top to bottom,
To realize being gradually disengaged for plastics tray；And the cooperation of the photoelectric detection component by two different heights, so as to reality
The detection expected now is lacked so as to timely feeding to material, and avoids material too low and causes to touch helical blade when personnel's feeding
Appearance such as pulls at the safety accidents.
Setting for protection mechanism limits the front-rear position of plastics tray by backplate, makes it downward
Movement when keep stability, while by the cooperation of adjustment structure, so as to be adjusted according to various sizes of plastics tray
Spacing between two backplates, versatility are stronger.
Detailed description of the invention
The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.
Fig. 1 is the schematic diagram of novel plastic tray automatic separation system of the invention.
Fig. 2 is the schematic diagram that tray is automatically separated unit in the present invention.
Fig. 3 is the schematic diagram of active driving mechanisms in the present invention.
Fig. 4 is the schematic diagram of spiral blanking separating mechanism in the present invention.
Fig. 5 is the schematic diagram of plastics tray and blanking screw rod cooperation in the present invention.
Fig. 6 is the schematic diagram of detection structure in the present invention.
Fig. 7 is the schematic diagram of protection mechanism in the present invention.
Specific embodiment
The following examples can make professional and technical personnel that the present invention be more fully understood, but therefore not send out this
It is bright to be limited among the embodiment described range.
Such as a kind of Fig. 1-novel plastic tray automatic separation system shown in Fig. 7, including
One tray is automatically separated unit 1, and it includes a separation rack 11 that tray, which is automatically separated unit 1, which is one long
Cube frame structure is respectively connected with a mounting plate 14 in the upper and lower ends of separation rack, is equipped with four in separation rack 11
The blanking screw rod 12 of rectangular distribution, and four blanking screw rods 12 collectively form accommodate plastics tray 13 place and it is up and down
Space, plastics tray 13 can be made to be automatically separated and steadily efficiently put into conveying using the design of four blanking screw rods 12
It takes, blanking screw rod 12 is flexibly connected with separating between rack 11, connection structure are as follows: the upper and lower ends of blanking screw rod 12 are stretched
The outside of two mounting plates 14 up and down of rack 11 is separated out, and is respectively installed with a rotary shaft in the two sides of blanking screw rod 12
Hold, and rotary shaft is fixed on mounting plate 14 by bearing mounting base 15, be also equipped in separation rack 11 driving it is each under
Expect the main driving mechanism of the synchronous rotation of screw rod 12, realize the isolated spiral blanking separating mechanism of plastics tray 13, to plastics tray
13 protection mechanisms limited.
Active driving mechanisms include the synchronous pulley 31 for being mounted on each 12 upside of blanking screw rod, and each synchronous pulley
Linkage is realized by synchronous belt A32 between 31, is also equipped with a follower 33 in any one blanking screw rod 12 wherein, is being divided
It disembarks and is additionally provided with a driving wheel 35 on frame 11, and linkage is realized by synchronous belt B34 between driving wheel 35 and follower 33, it is main
Driving wheel 35 is rotated by the driving of servo motor 36 being mounted in separation rack 11.Setting for active driving mechanisms, is adopted
With the cooperation between synchronous pulley, synchronous belt A, synchronous belt B, driving wheel and follower, so that a motor only be needed to can be realized
The synchronous rotation of four blanking screw rods reduces energy consumption, also facilitates the separation of plastics tray, and drive using servo motor, synchronous
Belt wheel transmission, mechanism simple are driven rate and precision guarantee significantly, improve production efficiency while production cost reduces.
It is also equipped with tension structure in separation rack 11, tension structure includes a pair for being mounted on the two sides synchronous belt A32
Tensioning wheel 37, two tensioning wheels 37 are close to synchronous belt A32 respectively, and two tensioning wheels 37 connect with the activity between rack 11 that separates
It connects, connection structure are as follows: the center of tensioning wheel 37 is mounted on the mounting plate 14 of upper end by a tensioning shaft 38, while being installed
It is provided on plate 14 and holds tensioning shaft 38 and pass through and to the kidney-shaped adjustment hole of another 37 direction reciprocating movement of tensioning wheel, tensioning shaft 38 passes through
It is locked after kidney-shaped adjustment hole by locking nut, ensure that synchronization by adjusting the spacing between two tensioning wheels 37
Tensioning with A32.Pass through the cooperation of tension structure, it is ensured that the tensioning of synchronous belt A32, to guarantee what four blanking screw rods 12 moved
Synchronism
Spiral blanking separating mechanism are as follows: in blanking screw rod 12 on the outer wall of the side of tray conveyer belt 22 with screw pitch from upper
The helical blade 41 become larger under and, while the spiral shell held in each blanking screw rod 12 is respectively provided in the two sides of plastics tray 13
The card slot 42 that vane piece 41 is embedded in, the detection knot detected to plastics tray 13 is additionally provided in the side of blanking screw rod 12
Structure.Setting for spiral blanking separating mechanism, by the cooperation for the helical blade that screw pitch becomes larger from top to bottom, thus real
Existing plastics tray 13 is gradually disengaged.
Detection structure includes the photoelectric detection component that a pair is distributed in up and down in separation rack, is divided into for lacking positioned at upper end
Expect detection components 43, and the shutdown feeding detection components 44 positioned at lower end, and shuts down feeding detection components 44 and be slightly above spiral
The top of blade 41.In the present embodiment, photoelectric detection component using electric eye and expelling plate combination.Pass through two differences
The detection that material is lacked to material is realized in the cooperation of the photoelectric detection component of height using the scarce material detection components 43 for being located at upper end,
When the height of material lower than lack material detection components 43 when, then alarmed by the cooperation of alarm with remind staff into
Row feeding shuts down feeding detection components 44 and avoids material too low and cause to touch helical blade when personnel's feeding and occur pulling
Safety accident is then lacked when expecting detection components 43 by being different from when the height of material is lower than feeding detection components 44 are shut down
The other alarms of the different sounds of alarm is alarmed, note that material is high at this time when reminding staff's feeding
Spend it is relatively low, need shut down after just can be carried out feeding.
Protection mechanism includes that the backplate 51 for separating in rack 11 and being located at 13 two sides of plastics tray, and two are arranged in a pair
Backplate 51 is driven close to each other or separate by adjustment structure.Setting for protection mechanism, by backplate 51 come to plastics tray
13 front-rear position is limited, it is made to keep stability in downward movement.
Adjustment structure are as follows: the side of backplate 51 is mounted in separation rack 11 by adjusting rod 52, and adjusting rod 52 passes through one
Adjusting rod mounting base 55 is mounted in separation rack, and activity cooperation between adjusting rod 52 and adjusting rod mounting base 55, and by locking
Tight bolt 54 is locked, connection structure are as follows: the through-hole passed through in adjusting rod mounting base 55 with an appearance adjusting rod 52, while
55 upper end of adjusting rod mounting base also has the threaded hole of a through-hole stretched to vertically in adjusting rod mounting base 55 from top to bottom, lock
Tight bolt 54 is stretched in threaded hole and is threadedly engaged with adjusting rod mounting base 55, is also connected with one in the upper end of clamping screw 54
Regulation handle 53.By the cooperation of adjustment structure, so as to adjusted according to various sizes of plastics tray two backplates 51 it
Between spacing, versatility is stronger.
One tray supply unit 2, tray supply unit 2 includes a tray transfer gantry 21, on tray transfer gantry 21
It is provided with tray conveyer belt 22, the appearance extended on tray conveyer belt 22 with several conveying directions along tray conveyer belt 22
The card slot that plastics tray is fallen into, and the feed end of tray conveyer belt 22 extends in separation rack 11 and is located at blanking screw rod 12
Lower section, tray conveyer belt 22 are driven by the feeder motor 23 for being mounted on 21 side of tray transfer gantry and carry out the defeated of plastics tray 13
It send.
Working principle: firstly, a pair of of plastics tray 13 to be separated is placed on four between blanking screw rod 12, and will be each
Helical blade 41 in four blanking screw rods 12 is embedded in the card slot 42 in the plastics tray 13 of lowermost end, and servo motor 36 is opened
Beginning work simultaneously drives four blanking screw rods 12 to rotate synchronously, so that plastics tray 13 moves gradually downward, and declines with continuous,
The screw pitch of helical blade 41 becomes larger, and the spacing between adjacent plastics tray 13 is also just gradually increased, and separation is realized, when most
When the plastics tray 13 of bottom end is moved to close to 41 lowermost end of helical blade, of short duration stop motion at this time, into standby (in order to protect
Card plastics tray 13 is precisely fallen into the card slot of tray conveyer belt 22), when system provides signal, continue to execute pan feeding movement, modeling
Material torr box 13 moves to least significant end, and 41 screw pitch of helical blade reaches maximum, at this point, the lowermost plastics tray 13 is from upper end
Plastics tray is isolated, and is fallen into the card slot of the tray conveyer belt 22 of lower section by gravity, and conveyed by tray conveyer belt 22
To next procedure.
Automatic separation system of the invention can satisfy domestic many productions of the daily use chemicals production enterprise for toothpaste in bulk
Demand more can satisfy the separation blanking of more areas plastics tray by simply adjusting to the mechanism, such as: food row
The plastics tray that industry gift box fills plastics tray (such as moon cake), the health care product plane of medicinal care fills, applicability are very wide.
It should be understood by those skilled in the art that the present invention is not limited to the above embodiments, above-described embodiment and explanation
It is merely illustrated the principles of the invention described in book, without departing from the spirit and scope of the present invention, the present invention also has
Various changes and modifications, these changes and improvements all fall within the protetion scope of the claimed invention.The claimed scope of the invention
It is defined by the appending claims and its equivalent thereof.
Claims (7)
1. a kind of novel plastic tray automatic separation system, it is characterised in that: including
One tray is automatically separated unit, and it includes a separation rack that the tray, which is automatically separated unit, is equipped in separation rack
The blanking screw rod of four rectangular distributions, and four blanking screw rods collectively form accommodate plastics tray place and it is up and down
Space, the blanking screw rod are flexibly connected with separating between rack, and each blanking screw rod of driving is also equipped in separation rack
The main driving mechanism of synchronous rotation, limits plastics tray the spiral blanking separating mechanism of realizing the separation of plastics tray
Protection mechanism；
One tray supply unit, the tray supply unit include a tray transfer gantry, and support is arranged on tray transfer gantry
Box conveyer belt, and the feed end of tray conveyer belt extends in separation rack and is located at the lower section of blanking screw rod.
2. novel plastic tray automatic separation system according to claim 1, it is characterised in that: the active driving mechanisms
Synchronous pulley including being mounted on each blanking screw rod side, and linkage is realized by synchronous belt A between each synchronous pulley,
It wherein is also equipped with a follower in any one blanking screw rod, is additionally provided with a driving wheel, and driving wheel in separation rack
Between follower by synchronous belt B realize linkage, the driving wheel by be mounted on separation rack on servo motor drive into
Row rotation.
3. novel plastic tray automatic separation system according to claim 2, it is characterised in that: in the separation rack also
Tension structure is installed, tension structure includes a pair of of the tensioning wheel for being mounted on the two sides synchronous belt A, and two tensioning wheels are close to together respectively
Step band A, and two tensioning wheels are flexibly connected with separating between rack, and can the tensioning close to each other to realize synchronous belt A.
4. novel plastic tray automatic separation system according to claim 1, it is characterised in that: the spiral blanking separation
Mechanism are as follows: in the helical-blade that blanking screw rod becomes larger on the outer wall of the side of tray conveyer belt with screw pitch from top to bottom
Piece, while the card slot for holding the insertion of the helical blade in each blanking screw rod is respectively provided in the two sides of plastics tray, in blanking spiral shell
The side of bar is additionally provided with the detection structure detected to plastics tray.
5. novel plastic tray automatic separation system according to claim 4, it is characterised in that: the detection structure includes
A pair of photoelectric detection component being distributed in separation rack up and down, and the photoelectric detection component for being located at lower end is slightly above helical blade
Top.
6. novel plastic tray automatic separation system according to claim 1, it is characterised in that: the protection mechanism includes
A pair be arranged in separation rack on and be located at plastics tray two sides backplate, and two backplates driven by adjustment structure it is close to each other
Or it is separate.
7. novel plastic tray automatic separation system according to claim 6, it is characterised in that: the adjustment structure are as follows:
The side of backplate is mounted in separation rack by adjusting rod, and the adjusting rod is mounted on seperator by an adjusting rod mounting base
On frame, and activity cooperation between adjusting rod and adjusting rod mounting base, and locked by clamping screw.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810949225.XA CN109132577A (en) | 2018-08-20 | 2018-08-20 | A kind of novel plastic tray automatic separation system |
| PCT/CN2018/105372 WO2020037740A1 (en) | 2018-08-20 | 2018-09-13 | New automatic plastic tray separating system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810949225.XA CN109132577A (en) | 2018-08-20 | 2018-08-20 | A kind of novel plastic tray automatic separation system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109132577A true CN109132577A (en) | 2019-01-04 |
Family
ID=64790561
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810949225.XA Pending CN109132577A (en) | 2018-08-20 | 2018-08-20 | A kind of novel plastic tray automatic separation system |
Country Status (2)
| Country | Link |
|---|---|
| CN (1) | CN109132577A (en) |
| WO (1) | WO2020037740A1 (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111056320A (en) * | 2019-12-19 | 2020-04-24 | 思维自动化设备（天津）有限公司 | Fin partition plate material distributing device of automobile condenser |
| CN112707177A (en) * | 2021-01-04 | 2021-04-27 | 广州广兴共和机械有限公司 | Automatic paper holder supply machine |
| CN112978394A (en) * | 2021-02-08 | 2021-06-18 | 南京蓝锐自动化科技有限公司 | Automatic soft basin separation device, system and separation method |
| CN114014024A (en) * | 2021-11-03 | 2022-02-08 | 浙江理工大学 | Flowerpot separating device and method suitable for stacking plastic flowerpots in various shapes |
| CN114148767A (en) * | 2021-12-02 | 2022-03-08 | 合肥中辰轻工机械有限公司 | High-speed material separating device |
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- 2018-09-13 WO PCT/CN2018/105372 patent/WO2020037740A1/en active Application Filing
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| JP2006069607A (en) * | 2004-09-01 | 2006-03-16 | Oji Chiyoda Container Kk | Method and apparatus for supplying corrugated board sheet |
| CN204078912U (en) * | 2014-01-13 | 2015-01-07 | 杭州起达科技股份有限公司 | A kind of mousse ball helical feed box distributor structure |
| EP3187442A1 (en) * | 2015-12-30 | 2017-07-05 | MULTIVAC Sepp Haggenmüller SE & Co. KG | Unstacker |
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| CN106006056A (en) * | 2016-07-15 | 2016-10-12 | 成都松川雷博机械设备有限公司 | Box falling method |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111056320A (en) * | 2019-12-19 | 2020-04-24 | 思维自动化设备（天津）有限公司 | Fin partition plate material distributing device of automobile condenser |
| CN112707177A (en) * | 2021-01-04 | 2021-04-27 | 广州广兴共和机械有限公司 | Automatic paper holder supply machine |
| CN112978394A (en) * | 2021-02-08 | 2021-06-18 | 南京蓝锐自动化科技有限公司 | Automatic soft basin separation device, system and separation method |
| CN114014024A (en) * | 2021-11-03 | 2022-02-08 | 浙江理工大学 | Flowerpot separating device and method suitable for stacking plastic flowerpots in various shapes |
| CN114014024B (en) * | 2021-11-03 | 2023-08-15 | 浙江理工大学 | Flowerpot separating device and method suitable for stacking plastic flowerpots with various shapes |
| CN114148767A (en) * | 2021-12-02 | 2022-03-08 | 合肥中辰轻工机械有限公司 | High-speed material separating device |
| CN114148767B (en) * | 2021-12-02 | 2023-09-05 | 合肥中辰轻工机械有限公司 | Material high-speed separation device |
Also Published As
| Publication number | Publication date |
|---|---|
| WO2020037740A1 (en) | 2020-02-27 |
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| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20190104 |
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| RJ01 | Rejection of invention patent application after publication |