A kind of preparation facilities of ceramic material
Technical field
The invention belongs to ceramic materials preparation technology fields, and in particular to a kind of preparation facilities of ceramic material.
Background technique
Currently, the method for preparing ceramic material has sol-gel method, solid phase method and chemical coprecipitation.Solid phase method due to
Preparation cost is lower, and the period is shorter, and application is wider.But due to there is no special powder when preparing ceramic material using solid phase method
Broken agitating device mostly uses greatly hand lapping at powder so that the ceramic particle degree that sintering is prepared is larger, quality compared with
Difference.In addition, existing ceramic material preparation facilities does not have integrated broken, mixing, sintering system, need to utilize different dresses
It sets and completes every different operational sequence, process is many and diverse, does not utilize control final product quality.
Summary of the invention
In order to solve the problems, such as background technique, the present invention provides a kind of preparation facilities of ceramic material.
Its technical solution are as follows:
A kind of preparation facilities of ceramic material including rack, three or more primary treatment systems, is located at primary treatment system
Hybrid system, the sintering system positioned at hybrid system side and double sintering system below uniting, positioned at hybrid system front end
Conveyer system, the primary treatment system, hybrid system are fixed by rack;
The primary treatment system includes sequentially connected air-dried mechanism, crushing and screening mechanism;
Air-dried mechanism includes feed inlet, the taper bucket, pre-treatment pipeline, outlet air notch, inclined plate group, air inlet hole, fan, heating
Stick, power supply packet;The feed inlet lower end is connect with the taper bucket, and the taper bucket lower end is connect with pre-treatment pipeline, pre-treatment pipeline two
It is respectively arranged with outlet air notch and air inlet hole on side wall, fan is correspondingly arranged on the outside of air inlet hole, is equipped with heating rod on the outside of fan,
Be staggeredly equipped with multiple inclined plate groups in pre-treatment pipeline, fan, heating rod with power supply packet that preceding processing pipeline side is set
Connection;
Crushing and screening mechanism includes crushing pipeline, shaft one, hangnail one, favourable turn one, screening slot, flange, baffle group, screening
Hole, favourable turn two, shaft two, hangnail two;It crushes pipeline upper and lower ends to connect with pre-treatment pipeline and screening slot respectively, crushes pipeline
Multiple shafts one are inside provided with, are evenly arranged with hangnail one in shaft one, one one end of shaft crushes pipeline side with being arranged in
One connection of favourable turn, the setting of screening slot inner wall are having flange, and screening slot bottom part region is provided with screening hole, sieves bore region side
Edge is provided with baffle group, and favourable turn two is arranged in screening slot side and connect with the shaft two being located inside screening slot, in shaft two
It is evenly arranged with multiple rows of hangnail two;
The hybrid system includes collection bucket one, crushing mechanism, collection bucket two, vibrating mechanism, and the collection bucket one is located at
Below screening slot, one lower end of collection bucket successively with crushing mechanism, collection bucket two, the vibrating mechanism setting collection bucket two just under
Side;Crushing mechanism includes the first rubbing pipeline, power supply box, the first auger knife, the second rubbing pipeline, pipeline, the second auger knife, string
Online frame;The first auger knife is provided in the first rubbing pipeline, the first auger knife and setting are rubbed on the outside of pipeline first
Power supply box connection, the first rubbing lower end of duct is connected with the second rubbing pipeline, and the outer two sides setting of the second rubbing pipeline is symmetrically set
It is equipped with multiple rows of pipeline, the second auger knife is provided in pipeline and the second auger knife rubs inside pipeline through second, pipeline one end
It is arranged on collection bucket two, collection bucket two is fixed on the rack;
The conveyer system includes crucible, mechanical tong, elevator, sliding block, track frame;The sliding block is slidably arranged in track
On frame, elevator one end is arranged on sliding block, the elevator other end and mechanical tong with connect, mechanical tong is used to clamp crucible;
The sintering system includes motor group, conduit one, pedestal one, lower electrode group, fixing groove one, conduit two, pressure
Head, top electrode group, collets, telescopic arm, support frame;The motor group is connect by conduit one with lower electrode group, lower electrode
Group is arranged on pedestal one, and fixing groove one is arranged in lower electrode group, and the pressure head is located at right above fixing groove one, at the top of pressure head
It is successively connect with top electrode group, collets, telescopic arm, top electrode group is connect by conduit two with motor group, telescopic arm setting
On the support frame;
The double sintering system includes swivel, spine, fixing groove two, pedestal two, sliding rail machine, coaster, sintering furnace, furnace
Door;The pedestal two is located at one side of pedestal, and fixing groove two is arranged on pedestal two, and swivel is located at two top of fixing groove, rotation
Trochanter bottom is provided with spine, and swivel upper end is successively connect with telescopic arm, support frame, and sliding rail machine is located at two side of pedestal, sliding
Vehicle is arranged on sliding rail machine, and sintering furnace is arranged on coaster, and sintering furnace side is equipped with fire door.
It advanced optimizes, the vibrating mechanism includes oscillating trough, oscillator;Under the oscillating trough is located at collection bucket two just
Side, oscillator setting is in vibration trench bottom.
It advanced optimizes, the pressure inductor is provided with pressure probe.
It advanced optimizes, the inclined plate group is 4.
It advanced optimizes, the baffle group is provided with overhead gage and lower baffle plate.
It advanced optimizes, the crushing mechanism is two groups.
It advanced optimizes, the second auger knife has 2 or more.
It advanced optimizes, the oscillating trough two sides are provided with fixed gap.
It advanced optimizes, multiple spring shafts is provided on the oscillator.
It advanced optimizes, the lower electrode group and top electrode group have multiple electrodes.
It is different from the prior art, above-mentioned technical proposal has the following beneficial effects:
(1) the device of the invention passes through setting primary treatment system, hybrid system, sintering system, double sintering system, energy
Enough ceramic material preparation sections for completing to air-dry removal of impurities, crushing and screening, co-grinding, sintering, easy to operate, production cost is low.
(2) the device of the invention integrates each preparation section, is the integration apparatus of ceramic material preparation, multiple tracks system
Standby process carries out simultaneously, and high degree of automation is with short production cycle, and yield is high, can be used for the batch production of ceramic material.
(3) the device of the invention is provided with multiple crushing mixer structures, and the raw material grinding that is broken can be made to reach lower
Granularity is conducive to improve sintering effect, obtains the higher ceramic material of grade.
Detailed description of the invention
Fig. 1 is overall structure diagram of the invention;
Fig. 2 is the structural schematic diagram of primary treatment system of the present invention, hybrid system;
Fig. 3 is the structural schematic diagram of hybrid system of the present invention;
Fig. 4 is the cross-sectional view of the air-dried mechanism of the present invention;
Fig. 5 is the structural schematic diagram one of crushing and screening mechanism of the present invention;
Fig. 6 is the structural schematic diagram two of crushing and screening mechanism of the present invention;
Fig. 7 is the structural schematic diagram of hybrid system of the present invention;
Fig. 8 is the cross-sectional view one of crushing mechanism of the present invention;
Fig. 9 is the cross-sectional view two of crushing mechanism of the present invention;
Figure 10 is the structural schematic diagram of the frame of the invention, collection bucket two;
Figure 11 is the structural schematic diagram of vibrating mechanism of the present invention;
Figure 12 is the structural schematic diagram of conveyer system of the present invention;
Figure 13 is the structural schematic diagram of sintering system of the present invention;
Figure 14 is the structural schematic diagram one of double sintering system of the present invention;
Figure 15 is the structural schematic diagram two of double sintering system of the present invention;
Wherein: rack 1, feed inlet 2, the taper bucket 3, pre-treatment pipeline 301, outlet air notch 302, inclined plate group 303, air inlet hole
304, fan 305, heating rod 306, power supply packet 307, crushing pipeline 4, shaft 1, hangnail 1, favourable turn 1, screening
Slot 5, flange 501, baffle group 502, screening hole 503, favourable turn 2 504, shaft 2 505, hangnail 2 506, collection bucket one 6, first
It rubs pipeline 601, power supply box 602, the first auger knife 603, second and rubs pipeline 604, pipeline 605, the second auger knife 606, string
Online frame 607, collection bucket 27, crucible 8, mechanical tong 9, elevator 901, sliding block 902, track frame 903, oscillating trough 10, oscillator
1001, motor group 11, conduit 1, pedestal 1, lower electrode group 1103, fixing groove 1, conduit 2 1105,
Pressure head 1106, top electrode group 1107, collets 1108, telescopic arm 1201, support frame 12, swivel 13, spine 1301, fixing groove
2 1302, pedestal 2 1303, sliding rail machine 14, coaster 1401, sintering furnace 1402, fire door 1403.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts all other
Embodiment shall fall within the protection scope of the present invention.
Please refer to Fig. 1~15, the preparation facilities of a kind of ceramic material of the present embodiment, including at the beginning of rack 1, three or more
Grade processing system, the hybrid system below primary treatment system, the sintering system positioned at hybrid system side and secondary burning
Clone system, the conveyer system positioned at hybrid system front end, it is fixed that the primary treatment system, hybrid system pass through rack 1;
The primary treatment system includes sequentially connected air-dried mechanism, crushing and screening mechanism;
Air-dried mechanism includes feed inlet 2, the taper bucket 3, pre-treatment pipeline 301, outlet air notch 302, inclined plate group 303, air inlet
Hole 304, fan 305, heating rod 306, power supply packet 307;2 lower end of feed inlet is connect with the taper bucket 3,3 lower end of the taper bucket with
Pre-treatment pipeline 301 connects, and is respectively arranged with outlet air notch 302 and air inlet hole 304 on 301 two sidewalls of pre-treatment pipeline, enters the wind
It is correspondingly arranged on fan 305 on the outside of hole 304, heating rod 306 is equipped on the outside of fan 305, is staggeredly equipped in pre-treatment pipeline 301
Multiple inclined plate groups 303, fan 305, heating rod 306 are connect with the power supply packet 307 that preceding processing 301 side of pipeline is arranged in;
Crushing and screening mechanism includes crushing pipeline 4, shaft 1, hangnail 1, favourable turn 1, screening slot 5, flange
501, baffle group 502, screening hole 503, favourable turn 2 504, shaft 2 505, hangnail 2 506;Crush 4 upper and lower ends of pipeline respectively with
Pre-treatment pipeline 301 and screening slot 5 connect, and crush in pipeline 4 and are provided with multiple shafts 1, are uniformly arranged in shaft 1
There is hangnail 1, one 401 one end of shaft is connect with the favourable turn 1 for crushing 4 side of pipeline is arranged in, the setting of 5 inner wall of screening slot
There is flange 501,5 bottom part region of screening slot is provided with screening hole 503, and screening 503 edges of regions of hole is provided with baffle group
502, favourable turn 2 504 is arranged in 5 side of screening slot and connect with the shaft 2 505 being located inside screening slot 5, in shaft 2 505
It is evenly arranged with multiple rows of hangnail 2 506;
The hybrid system includes collection bucket 1, crushing mechanism, collection bucket 27, vibrating mechanism, the collection bucket one 6
In 5 lower section of screening slot, one 6 lower ends of collection bucket are successively with crushing mechanism, collection bucket 27, and the vibrating mechanism setting is in collection bucket 27
Underface;Crushing mechanism includes the first rubbing pipeline 601, power supply box 602, the first auger knife 603, second rubbing pipeline 604, pipe
Road 605, the second auger knife 606, series connection machine frame 607;The first auger knife 603 is provided in the first rubbing pipeline 601, first
Auger knife 603 is connect with the power supply box 602 that 601 outside of the first rubbing pipeline is arranged in, and first rubs the connection of 601 lower end of pipeline
There is the second rubbing pipeline 604, the second rubbing outer two sides of pipeline 604 setting is symmetrically arranged with multiple rows of pipeline 605, sets in pipeline 605
It is equipped with the second auger knife 606 and the second auger knife 606 rubs inside pipeline 604 through second, the setting of 605 one end of pipeline is being collected
It struggles against on 27, collection bucket 27 is fixed in rack 1;
The conveyer system includes crucible 8, mechanical tong 9, elevator 901, sliding block 902, track frame 903;The sliding block 902
Be slidably arranged in track frame 903,901 one end of elevator is arranged on sliding block 902,901 other end of elevator and mechanical tong 9 with
Connection, mechanical tong 9 is for clamping crucible 8;
The sintering system includes motor group 11, conduit 1, pedestal 1, lower electrode group 1103, fixing groove
One 1104, conduit 2 1105, pressure head 1106, top electrode group 1107, collets 1108, telescopic arm 1201, support frame 12;It is described
Motor group 11 is connect by conduit 1 with lower electrode group 1103, and lower electrode group 1103 is arranged on pedestal 1, Gu
Determine slot 1 to be arranged in lower electrode group 1103, the pressure head 1106 is located at right above fixing groove 1, and pressure head 1106 pushes up
Portion is successively connect with top electrode group 1107, collets 1108, telescopic arm 1201, top electrode group 1107 by conduit 2 1105 with
Motor group 11 connects, and telescopic arm 1201 is arranged on support frame 12;
The double sintering system includes swivel 13, spine 1301, fixing groove 2 1302, pedestal 2 1303, sliding rail machine
14, coaster 1401, sintering furnace 1402, fire door 1403;The pedestal 2 1303 is located at one 1102 side of pedestal, fixing groove 2 1302
It is arranged on pedestal 2 1303, swivel 13 is located at 2 1302 top of fixing groove, and 13 bottom of swivel is provided with spine 1301, revolves
13 upper end of trochanter is successively connect with telescopic arm 1201, support frame 12, and sliding rail machine 14 is located at 2 1303 side of pedestal, coaster 1401
It is arranged on sliding rail machine 14, sintering furnace 1402 is arranged on coaster 1401, and 1402 side of sintering furnace is equipped with fire door 1403.
The vibrating mechanism includes oscillating trough 10, oscillator 1001;The oscillating trough 10 is located at immediately below collection bucket 27,
Oscillator 1001 is arranged in 10 bottom of oscillating trough.
The pressure inductor 203 is provided with pressure probe.
The inclined plate group 303 is 4.
The baffle group 502 is provided with overhead gage and lower baffle plate.
The crushing mechanism is two groups.
The second auger knife 606 has 2 or more.
10 two sides of oscillating trough are provided with fixed gap.
Multiple spring shafts are provided on the oscillator 1001.
The lower electrode group 1103 and top electrode group 1107 have multiple electrodes.
When the invention works: raw material needed for preparing ceramic material is first distinguished by three different primary treatment systems
Air-dry all convergeing to again after removal of impurities, broken, screening primary treatment and carry out mixing break process in hybrid system system,
Obtained powder moving to sintering system is subjected to compacting and resistance sintering by conveyer system, is finally moved to double sintering again
System, which is blended, obtains required ceramic powder material with hot pressed sintering.Concrete operations are as follows:
Different raw materials is put into synchronization in different air-dried mechanisms by feed inlet 2 first to handle respectively, by the taper bucket 3
It flows into pre-treatment pipeline 301, the inclined plate group 303 that raw material is staggered setting in the dropping process in preceding processing pipeline 301 hinders
Gear, to slowly flow downward, the heating rod 306 of 301 side of pre-treatment pipeline is heated, and the work rotation of fan 305 will be to add
The hot wind that the heating of hot pin 306 drives is blown into pre-treatment pipeline 301 from air inlet hole 304, and hot wind can play the same of air-dried raw material
When, the impurity such as the dust being mingled in raw material can also be raised and pass through outlet air notch 302 and blow out with the wind, to play removal of impurities
Effect, power supply packet 307 can be powered to fan 305, heating rod 306 and provide kinetic energy;Raw material after the completion of drying, dedusting flows into powder
In broken pipeline 4, favourable turn one 403 work belt turn axis 1 rotation is so that hangnail 1 is constantly rotating, high-speed rotation
Hangnail 1 can play the role of broken broken raw material;Raw material flows into sieve after first crushes in crushing pipeline 4
Divide in slot 5 and crushed again by hangnail 2 506,2 504 control shafts 2 505 rotation of favourable turn is to drive hangnail 2 506 highly to turn
Dynamic, the hangnail 2 506 of high-speed rotation can blend raw material, and raw material hits the flange of 5 inner wall of screening slot during being blended
501, the fragmentation of raw material can be reinforced, it can be by sieving hole when reaching certain fine particle size by broken raw material
503 outflows, to complete crushing and screening purpose.It is dropped into each primary treatment system by the raw material that screening hole 503 is flowed out
It is collected together in the collection bucket 1 of hybrid system.By weighing, being crushed, sieving the raw material fine crushing of primary treatment by collection bucket
One 6 are collected and flow into the first rubbing pipeline 601 of first group of crushing mechanism, and raw material rubs in pipeline 601 first by first
Auger knife 603 stirs at a high speed broken, then flows into second and rubs in pipeline 604 by 4 or more the second auger knives 606 again
High speed, which stirs, to be crushed, and is then flowed into second group of crushing mechanism and is repeated the above steps, and completes to obtain powder to ultimate be crushed of raw material
Powder stock;Power supply box 602 provides electric energy to the first auger knife 603, and power supply box 602 gives the second auger knife by series connection machine frame 607
606 provide electric energy.The broken powder raw material of completion mixing is run down by the collection of collection bucket 27 and is placed on oscillating trough 10
In crucible 8,1001 operational vibration oscillating trough 10 of oscillator so that raw material powder in crucible 8 by vibration uniformly, then lead to
Conveyer system is crossed to be sent in the fixing groove 1 of sintering system;Telescopic arm 1201 controls the compacting raw material powder downwards of pressure head 1106
End, while motor group 11 is logical to lower electrode group 1103, top electrode group 1107 by conduit 1, conduit 2 1105 respectively
Electricity, to carry out resistance sintering to raw material.Ceramic target after the completion of compacting sintering is sent to fixing groove two by conveyer system
On 1302, the telescopic arm 1201 of upper end controls swivel 13,1301 shift position of spine, and swivel 13 controls spine 1301 and revolves
Turn, so that the continuous rotational agitation of spine 1301 stabs the ceramic target in fixing groove 2 1302 in crucible 8, so that its wheat-middlings again
It is broken, sintering in sintering furnace 1402 is then sent to by conveyer system, obtains required ceramic powder.Sintering furnace 1402 can
Facilitate the pick-and-place of ceramic material to follow coaster 1401 to slidably reciprocate on sliding rail machine 14.
The sliding block 902 of conveyer system can slidably reciprocate in track frame 903, so that elevator 901, mechanical tong 9
Sliding block 902 is followed to slidably reciprocate, elevator 901 can control the upper-lower height of mechanical tong 9, and mechanical tong 9 can clamp crucible 8
It is fixed, and pick and place conveniently.By the mating reaction of mechanical tong 9, elevator 901, sliding block 902, track frame 903 so that earthenware
Crucible 8 is freely clamped by mechanical tong 9 is placed sequentially in oscillating trough 10, fixing groove 1, fixing groove 2 1302, sintering furnace 1402
On, to complete every process operations.
Although the various embodiments described above are described, once a person skilled in the art knows basic wounds
The property made concept, then additional changes and modifications can be made to these embodiments, so the above description is only an embodiment of the present invention,
It is not intended to limit scope of patent protection of the invention, it is all to utilize equivalent structure made by description of the invention and accompanying drawing content
Or equivalent process transformation, being applied directly or indirectly in other relevant technical fields, similarly includes in patent of the invention
Within protection scope.