Steel pipe polishes blanking machine and its feeding control method
Technical field
Present invention relates particularly to a kind of steel pipe polishing blanking machine and its feeding control methods.
Background technique
Stainless steel industry polishing operation link to carry out polished stainless steel tube now by manual work
Feeding blowing.
Existing mode, stainless steel tube come out from polishing machine, move forward along slideway, until completely disengaging polishing machine, so
Afterwards steel pipe by it is in disorder it is uneven shift region to be packaged onto, then by artificial feeding unlap, during this due to exist collision and
Friction, stainless steel pipe end, which has, is hit deformation and there is the situation of mill flower on surface.
This operation mode has the disadvantage in that high labor cost, production efficiency be low and unstable product quality.
Summary of the invention
It is an object of the invention to overcome above-mentioned the deficiencies in the prior art, a kind of automatic material taking is provided, automatic piling replaces
For manual work, the steel pipe for avoiding collision and rubbing, improve product quality and improve efficiency polishes blanking machine.
Another object of the present invention, which also resides in, provides that a kind of operation is simple, quick, and product both can be improved in high degree of automation
Quality, and the steel pipe polishing blanking machine feeding control method of efficiency can be significantly improved.
The object of the present invention is achieved like this: a kind of steel pipe polishing blanking machine, including rack, rack is for transporting steel
Pipe, rack are equipped with to pusher area;
Gou Liao mechanism, Gou Liao mechanism are set to rack, steel pipe can be hooked to pusher area;
Beater mechanism, beater mechanism are set to rack, can be patted steel pipe and be arranged;
Reshaping device, reshaping device are set to rack, can correct to steel pipe;
Pusher, pusher are set to rack, can implement to push steel pipe translation;
Left stacking mechanism, left stacking mechanism be set to rack on the left of pusher area, for receiving and bearing one end of steel pipe, and
And implement oscilaltion;
Right stacking mechanism, right stacking mechanism be set to rack on the right side of pusher area, for receiving and bearing the other end of steel pipe,
And implement oscilaltion;
Material frame, material frame are set between left stacking mechanism and right stacking mechanism and positioned at rack to pusher area side, use
In the steel pipe for receiving left stacking mechanism and the conveying of right stacking mechanism, and for storing steel pipe.
Specific further, the upper surface of the rack is successively arranged transport roller, inductor and support tube, and material frame is equipped with
For limiting the material positioning column of steel pipe position.
Specific further the Gou Liao mechanism includes hooking material cylinder and hooking flitch, hooks the driving end of material cylinder and hooks flitch
It is connected.
It is specific further, the left stacking mechanism include the first translation base, the first lifting base, the first lifting cylinder,
First stock supporting plate, the first lifting slider, the first lifting sliding rail, first level cylinder, first straight line guide rail and first level sliding block,
It is connected between first translation base and the first lifting base by first straight line guide rail and first level sliding block, the first translation base
Seat is connected between the first lifting base by first level cylinder, passes through the between the first lifting base and the first stock supporting plate
One lifting slider and the first lifting sliding rail are connected, and the first lifting cylinder is fixed on the top of the first lifting base, the first lifting
The driving end of cylinder is connected to the first stock supporting plate.
Specific further, the right stacking mechanism includes second straight line guide rail, the second sliding block, the second translation base, second
Horizontal air cylinder, the second stock supporting plate, the second rotary cylinder, the second fixed plate, the second lifting base and the second lifting cylinder, second is flat
It moving between pedestal and the second lifting base and is connected by the second horizontal air cylinder, second straight line guide rail and the second sliding block are connected,
Second translation base also passes through the second stock supporting plate with the second lifting base and is connected with the second fixed plate, and the second rotary cylinder is fixed
In the second stock supporting plate, the second stock supporting plate is connected with protecting block, between the second fixed plate and the second lifting base the second vertical guide rail and
Second vertical slipper is connected, and the second vertical slipper is connected with the second fixed plate, and the second lifting cylinder is located at the second lifting base
The top and the driving end of the second lifting cylinder of seat are connected to the second fixed plate.
It is specific further, the reshaping device includes the first shaping cylinder, the first shaping pushing plate, reshaping frame, second whole
Shape cylinder and the second shaping pushing plate, the first shaping cylinder and the second shaping cylinder are separately fixed at reshaping frame, the first shaping gas
Cylinder is connected with the first shaping pushing plate, and the second shaping cylinder is connected with the second shaping pushing plate, and reshaping frame is fixed on rack
On.
Specific further, the pusher includes slide-bar, material-pushing frame and pusher cylinder, and slide-bar and pusher cylinder are pacified respectively
Loaded on material-pushing frame, slide-bar is equipped with auxiliary push plate, and the driving end of pusher cylinder is connected to auxiliary push plate.
Specific further the beater mechanism includes beating plate and pats cylinder, and beating plate is connected with cylinder is patted, and is clapped
Inflation cylinder is fixed on the rack.
It is specific further, secure induction device is equipped at the tail end of the rack, secure induction device includes first baffle
With safe inductive device, first baffle is connected with safe inductive device, and safe inductive device is fixed on the rack.
It is another object of the present invention to what is be achieved: a kind of feeding control method of steel pipe polishing blanking machine, feature
It is,
Step 1: steel pipe comes out from polishing machine discharge port, moved along transportation system direction is parallel to;
Step 2: being sensed when steel tube end part is moved to above safe inductive device by safe inductive device, transport roller is in conveying gas
Under the driving of cylinder, risen in vertical direction, transport roller is contacted with steel pipe, and steel pipe is rolled under the support of transport roller to Forward
It is dynamic;
Step 3: corresponding transport roller rises under the driving of conveying cylinder when steel tube end part successively passes through inductor, support
Steel pipe constantly moves forward;
Step 4: whole transport rollers are moved downwardly to original position by the driving of conveying cylinder when steel pipe moves forward to setting position,
Steel pipe is fallen on support tube;
Step 5: Gou Liao mechanism under the driving for hooking material cylinder, perpendicular to the horizontal movement of steel pipe direction, is hooked steel pipe to pusher
Area, the steel tube end part that beater mechanism comes to hook at this time are patted, steel pipe marshalling;
Step 6: pusher is under the driving of cylinder, along perpendicular to steel pipe after pusher area steel pipe quantity reaches setting numerical value
Direction movement, shifts steel pipe on right stacking mechanism and left stacking mechanism onto;
Step 7: after the steel pipe quantity on the first stock supporting plate and the second stock supporting plate reaches setting numerical value, the pusher on stacking mechanism
Cylinder movement and steel pipe is compressed;
Step 8: reshaping device is in the case where the driving of the first shaping cylinder and the second shaping cylinder is dynamic, the first shaping pushing plate and the
Two shaping pushing plates with steel pipe middle section contacts, correct steel pipe straight respectively;
Step 9: left stacking mechanism and right stacking mechanism are driven downwards by the second lifting cylinder and the first lifting cylinder simultaneously respectively
Movement, the steel pipe of marshalling is put on material frame;
Step 10: horizontal air cylinder driving left and right stacking mechanism level is moved rearwardly away from steel pipe, stacking after steel pipe is put into material frame
Mechanism is separated with steel pipe;
Step 11: left stacking mechanism and right stacking mechanism are respectively in first level cylinder, the first lifting cylinder, the second horizontal gas
Origin is returned under cylinder and the driving of the second lifting cylinder, prepares next rewinding.
The beneficial effects of the present invention are: (1) this structure passes through rack, Gou Liao mechanism, beater mechanism, reshaping device, pusher
Mechanism, left stacking mechanism, right stacking mechanism and material frame are applied in combination, and are able to achieve automatic blanking and realize automated job, rise
It is imitated to using simple, saving manpower, cost of labor, the artificial fatigue strength of reduction, raising product quality and raising production can be reduced
Rate;(2) steel pipe of the invention polishes blanking machine feeding control method, has operation simple, quick, high degree of automation both may be used
Product quality is improved, and efficiency can be significantly improved.
Detailed description of the invention
Fig. 1 is structural schematic diagram of the invention.
Fig. 2 is rack construction schematic diagram of the invention.
Fig. 3 is left stacking mechanism structural schematic diagram of the invention.
Fig. 4 is right stacking mechanism structural schematic diagram of the invention.
Fig. 5 is materiel holder structure schematic diagram of the invention.
Fig. 6 is partial enlargement structural representation at the A of Fig. 2.
Fig. 7 is partial enlargement structural representation at the B of Fig. 2.
Fig. 8 is that rack of the invention, pusher, beater mechanism are connected structural schematic diagram with secure induction device.
Fig. 9 is partial enlargement structural representation at the C of Fig. 8.
The icon of the following drawings illustrates:
Rack 10;
Transport roller 11;Inductor 12;Support tube 13;
Left stacking mechanism 20;
First translation base 21;First lifting base 22;First lifting cylinder 23;First stock supporting plate 24;First lifting slider 25;
First lifting sliding rail 26;First level cylinder 27;First straight line guide rail 28;First level sliding block 29;
Material frame 30;
Material positioning column 31;
Right stacking mechanism 40;
Second straight line guide rail 41;Second sliding block 42;Second translation base 43;Second horizontal air cylinder 44;Second stock supporting plate 45;Second
Rotary cylinder 46;Second fixed plate 47;Second lifting base 48;Second lifting cylinder 49;
Gou Liao mechanism 50;
Hook material cylinder 51;Hook flitch 52;
Reshaping device 60;
First shaping cylinder 61;First shaping pushing plate 62;Reshaping frame 63;Second shaping cylinder 64;Second shaping pushing plate 65;
Pusher 70;
Slide-bar 71;Material-pushing frame 72;Pusher cylinder 73;Assist push plate 74;
Beater mechanism 80;
Beating plate 81;Pat cylinder 82;
Secure induction device 90;
First baffle 91;Safe inductive device 92.
Specific embodiment
The embodiment of the present invention is described below in detail, examples of the embodiments are shown in the accompanying drawings, wherein from beginning to end
Same or similar label indicates same or similar element or element with the same or similar functions.Below with reference to attached
The embodiment of figure description is exemplary, and for explaining only the invention, and is not considered as limiting the invention.
As shown in Figures 1 to 9, a kind of steel pipe that the present invention describes polishes blanking machine, and rack 10, rack 10 is for transporting steel
Pipe, rack 10 are equipped with to pusher area;
Gou Liao mechanism 50, Gou Liao mechanism 50 are set to rack 10, steel pipe can be hooked to pusher area;
Beater mechanism 80;Beater mechanism 80 is set to rack 10, can be patted steel pipe and be arranged;
Reshaping device 60, reshaping device 60 are set to rack 10, can correct to steel pipe;
Pusher 70, pusher 70 are set to rack 10, can implement to push steel pipe translation;
Left stacking mechanism 20, left stacking mechanism 20 be set to rack 10 on the left of pusher area, for receiving and bearing steel pipe
One end, and implement oscilaltion;
Right stacking mechanism 40, right stacking mechanism 40 be set to rack 10 on the right side of pusher area, for receiving and bearing steel pipe
The other end, and implement oscilaltion;
Material frame 30, material frame 30 are set between left stacking mechanism 20 and right stacking mechanism 40 and positioned at rack 10 wait push away
Expect area side, the steel pipe conveyed for receiving left stacking mechanism 20 and right stacking mechanism 40, and for storing steel pipe.
As depicted in figs. 1 and 2, this structure passes through rack 10, Gou Liao mechanism 50, beater mechanism 80, reshaping device 60, pusher
Mechanism 70, left stacking mechanism 20, right stacking mechanism 40 and material frame 30 are applied in combination, and are able to achieve automatic blanking and realize automation
Operation is played using simple, saving manpower, can reduce cost of labor, the artificial fatigue strength of reduction, raising product quality and raising
Production efficiency.
As depicted in figs. 1 and 2, the upper surface of rack 10 of the present invention is successively arranged transport roller 11,12 and of inductor
Support tube 13, material frame 30 are equipped with the material positioning column 31 for limiting steel pipe position.Inductor 12 is used to detect steel pipe position,
Transport roller 11 implements displacement for steel pipe, and support tube 13 is for support steel pipe and waits next process.
As depicted in figs. 1 and 2, Gou Liao mechanism 50 of the present invention includes hooking material cylinder 51 and hooking flitch 52, hooks material cylinder
51 driving end is connected with flitch 52 is hooked.Hook flitch 52 can be driven by hooking material cylinder 51, and hooking flitch 52 can hook steel pipe to wait push away
Expect area.
As shown in figures 1 and 3, left stacking mechanism 20 of the present invention includes the first translation base 21, the first lifting base
22, the first lifting cylinder 23, the first stock supporting plate 24, the first lifting slider 25, the first lifting sliding rail 26, first level cylinder 27,
First straight line guide rail 28 and first level sliding block 29 pass through first straight line between first translation base 21 and the first lifting base 22
Guide rail 28 is connected with first level sliding block 29, passes through first level gas between the first translation base 21 and the first lifting base 22
Cylinder 27 is connected, and passes through the first lifting slider 25 and the first lifting sliding rail 26 between the first lifting base 22 and the first stock supporting plate 24
It is connected, the first lifting cylinder 23 is fixed on the top of the first lifting base 22, and the driving end of the first lifting cylinder 23 is connected to
First stock supporting plate 24.Wherein first level cylinder 27 can drive the first lifting base 22 to move on the first translation base 21, and
And cooperate first straight line guide rail 28 and first level sliding block 29, so that the first lifting base 22 is implemented translation, the first lifting cylinder 23
The first stock supporting plate 24 can be driven to shift above and below the vertical direction of the first lifting base 2, steel pipe is made vertically to move down effect.
As shown in Figure 1 and Figure 4, the right stacking mechanism 40 includes second straight line guide rail 41, the translation of the second sliding block 42, second
Pedestal 43, the second horizontal air cylinder 44, the second stock supporting plate 45, the second rotary cylinder 46, the second fixed plate 47, the second lifting base 48
With the second lifting cylinder 49, it is connected between the second translation base 43 and the second lifting base 48 by the second horizontal air cylinder 44,
Second straight line guide rail 41 is connected with the second sliding block 42, and the second translation base 43 and the second lifting base 48 also pass through the second bearing material
Plate 45 is connected with the second fixed plate 47, and the second rotary cylinder 46 is fixed on the second stock supporting plate 45, and the second stock supporting plate 45 is connected with
Protecting block, second vertical guide rail and the second vertical slipper are connected between the second fixed plate 47 and the second lifting base 48, and second hangs down
Straight sliding block is connected with the second fixed plate 47, and the second lifting cylinder 49 is located at the top of the second lifting base 48 and the second lifting
The driving end of cylinder 49 is connected to the second fixed plate 47.Second lifting base 48 is translated in the second translation base 43, and is passed through
Second horizontal air cylinder 44 drives the displacement of the second lifting base 48, and the second lifting cylinder 49 can drive and move down in the second fixed plate 47
Position also implements to drive by the second rotary cylinder 46 to protecting block, and protecting block implementation is upwards or mobile to side, to limit steel pipe position
It sets;Wherein the second stock supporting plate 45 and the second fixed plate 47 are integrally to form, and the second stock supporting plate 45 is acted on for support steel pipe.
As shown in Figure 1 and Figure 7, reshaping device 60 of the present invention includes the first shaping cylinder 61, the first shaping pushing plate
62, reshaping frame 63, the second shaping cylinder 64 and the second shaping pushing plate 65, the first shaping cylinder 61 and the second shaping cylinder 64 divide
It is not fixed on reshaping frame 63, the first shaping cylinder 61 is connected with the first shaping pushing plate 62, the second shaping cylinder 64 and second
Shaping pushing plate 65 is connected, and reshaping frame 63 is fixed in rack 10.Wherein the second shaping cylinder 64 and the second shaping pushing plate
65 push the first shaping pushing plate 62 and the second shaping pushing plate 65 respectively, and the first shaping pushing plate 62 and the second shaping is pushed to push away
Movable plate 65 respectively arranges the side of steel pipe and bottom surface;
As shown in fig. 1, fig. 2 and fig. 8, pusher 70 of the present invention includes slide-bar 71, material-pushing frame 72 and pusher cylinder 73, is slided
Axis 71 and pusher cylinder 73 are respectively arranged in material-pushing frame 72, and slide-bar 71 is equipped with auxiliary push plate 74, and the driving end of pusher cylinder 73 connects
It is connected to auxiliary push plate 74;Pusher cylinder 73 pushes auxiliary push plate 74 to shift, and steel pipe is made to be moved to left stacking mechanism 20 and right stacking
At mechanism 40;In addition, as shown in fig. 1, fig. 2 and fig. 8, the beater mechanism 80 includes beating plate 81 and pats cylinder 82, pat
Plate 81 is connected with cylinder 82 is patted, and pats cylinder 82 and is fixed in rack 10.It pats cylinder 82 and pushes beating plate 81, make steel pipe
It is arranged, facilitates access for next process;Furthermore as shown in Figure 1, Figure 2, shown in Fig. 8 and Fig. 9, peace is equipped at the tail end of rack 10
Full sensing device 90, secure induction device 90 include first baffle 91 and safe inductive device 92, first baffle 91 and safe inductive
Device 92 is connected, and safe inductive device 92 is fixed in rack 10.Wherein one end of steel pipe peaks at first baffle 91, first baffle 91
When touch-safe inductor 92, safe inductive device 92 is output electrical signals in control circuit, and control circuit is issued by alarm
Sound is warned, operator's operation carries out stopping conveying.
As shown in Figures 1 to 9, the present invention polishes blanking machine to steel pipe by the following contents and is illustrated:
Step 1: steel pipe comes out from polishing machine discharge port, moved along transportation system direction is parallel to;
Step 2: being sensed when steel tube end part is moved to safe inductive 92 top of device by safe inductive device 92, transport roller 11 exists
Under the driving for conveying cylinder, risen in vertical direction, transport roller 11 is contacted with steel pipe, and steel pipe is under the support of transport roller 11
It rolls and moves forward;
Step 3: corresponding transport roller 11 rises under the driving of conveying cylinder when steel tube end part successively passes through inductor 12,
Supporting steel pipe constantly moves forward;
Step 4: whole transport rollers 11 are moved downwardly to original by the driving of conveying cylinder when steel pipe moves forward to setting position
Position, steel pipe are fallen on support tube 13;
Step 5: Gou Liao mechanism 50 is under the driving for hooking material cylinder 51, perpendicular to the horizontal movement of steel pipe direction, steel pipe hook to
Pusher area, the steel tube end part that 80 pairs of beater mechanism hooks come at this time are patted, steel pipe marshalling;
Step 6: pusher 70 is under the driving of cylinder, along perpendicular to steel after pusher area steel pipe quantity reaches setting numerical value
The movement of pipe direction, shifts steel pipe on right stacking mechanism 40 and left stacking mechanism 20 onto;
Step 7: after the steel pipe quantity on the first stock supporting plate 24 and the second stock supporting plate 45 reaches setting numerical value, on stacking mechanism 70
Pusher cylinder 73 movement and steel pipe is compressed;
Step 8: reshaping device 60 is in the case where the driving of the first shaping cylinder 61 and the second shaping cylinder 64 is dynamic, the first shaping is pushed
Plate 62 and the second shaping pushing plate 65 correct steel pipe straight respectively with steel pipe middle section contacts;
Step 9: left stacking mechanism 20 and right stacking mechanism 40 respectively by the second lifting cylinder 49 and the first lifting cylinder 23 simultaneously
Driving moves downward, and the steel pipe of marshalling is put on material frame 30,
Step 10: horizontal air cylinder driving left and right stacking mechanism level is moved rearwardly away from steel pipe, heap after steel pipe is put into material frame 30
Stack machine structure is separated with steel pipe,
Step 11: left stacking mechanism 20 and right stacking mechanism 40 are respectively in first level cylinder 27, the first lifting cylinder 23,
Origin is returned under two horizontal air cylinders 44 and the driving of the second lifting cylinder 49, prepares next rewinding.
Steel pipe of the invention polishes blanking machine feeding control method, has operation simply, fast, high degree of automation, both
Product quality can be improved, and efficiency can be significantly improved.
Upper is only presently preferred embodiments of the present invention, is not intended to limit the invention, all in spirit and original of the invention
Made any modification, equivalent replacement or improvement etc., should all be included in the protection scope of the present invention within then.