CN109129142A - Steel form steel wire sander roller brush assemblies in civil construction - Google Patents

Steel form steel wire sander roller brush assemblies in civil construction Download PDF

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Publication number
CN109129142A
CN109129142A CN201810749741.8A CN201810749741A CN109129142A CN 109129142 A CN109129142 A CN 109129142A CN 201810749741 A CN201810749741 A CN 201810749741A CN 109129142 A CN109129142 A CN 109129142A
Authority
CN
China
Prior art keywords
brush
main shaft
bristle
roller brush
shaped steel
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201810749741.8A
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Chinese (zh)
Inventor
胡雪芳
刘晔
李云鹏
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China Third Metallurgical Group Co Ltd
Original Assignee
China Third Metallurgical Group Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by China Third Metallurgical Group Co Ltd filed Critical China Third Metallurgical Group Co Ltd
Priority to CN201810749741.8A priority Critical patent/CN109129142A/en
Publication of CN109129142A publication Critical patent/CN109129142A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B27/00Other grinding machines or devices
    • B24B27/0076Other grinding machines or devices grinding machines comprising two or more grinding tools
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B27/00Other grinding machines or devices
    • B24B27/033Other grinding machines or devices for grinding a surface for cleaning purposes, e.g. for descaling or for grinding off flaws in the surface
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/02Frames; Beds; Carriages
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B55/00Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)

Abstract

Steel form steel wire sander roller brush assemblies in civil construction disclosed by the invention, including main shaft, seven roller brushes are successively set on main shaft, main shaft left part passes through left shaft holder, main shaft right part is inserted into right bearing seat centre bore, main shaft left part is equipped with driven pulley, left and right bearing block is fixed on the base, motor is installed at base edge, its output shaft end is equipped with drive pulley, drive pulley is linked together by V belt and driven pulley, the external remote control button of magnetic starter is additionally provided on pedestal, safety guard plate is mounted on the bearing block of left and right, sprayer is equipped on the inside of safety guard plate.U-shaped steel cord bristle is positioned with being clipped among two panels brush by brush bolt twist-on nut, so that the U-shaped steel cord bristle other end is in circumferential circumference flush configuration setting.The present invention develops on the basis of recycling wirerope material using reserve storage, and cost of manufacture is lower, turns waste into wealth, and reduces construction cost.

Description

Steel form steel wire sander roller brush assemblies in civil construction
Technical field
The present invention relates to steel form steel wire sander rollers in technical field of building construction more particularly to a kind of civil construction Brush assemblies.
Background technique
Concrete construction, and being used for multiple times in turnover due to template largely are carried out using steel form in civil construction Concrete slag can inevitably be speckled with or template occur and got rusty phenomenon, thus steel form is after use, it is necessary to carry out in time Removing surface can shovel the mortar of surface residual with spades, then polished with hand grinding tool it is clean, or with brush cleaning up to Until light is rustless, but deashing is so polished, polishing working efficiency is low, and occupancy manpower and material resources are more, time-consuming and laborious, nothing Method meets the schedule requirement of construction, so that many construction enterprises polish when clearing up template using steel form steel wire sander Fall the concrete on steel form or corrosion.But the roller brush of steel form steel wire sander needs the Gun Shua producer production of profession, And manufacturing process is more complicated, and roller brush dosage when steel form is polished is bigger, virtually increases construction enterprises and is constructed into This, while there is also steel wire brush heads to be not fixed firmly for existing roller brush, and it is easy to happen the damage of steel wire brush head, seriously affect roller The service life of brush assemblies.To reduce construction cost, using construction site existing resource junk, production polishing roller is recycled Brush, solves existing application process central roll brush deficiency at high cost, and designs transmission simple, long service life, well-set Roller brush becomes the major issue that those skilled in the art of the present technique need to solve.Therefore, it is necessary to a kind of technical solutions to solve above-mentioned ask Topic,
Summary of the invention
The purpose of the present invention: to solve the above problems, in view of the deficiencies of the prior art, the present invention provides a kind of civil engineerings to apply Steel form steel wire sander roller brush assemblies in work, the waste steel wire rope production polishing roller brush scrapped using existing resource recycle benefit With, and it is simple and reliable for structure, it is flexible and convenient to use, it saves fund, reduce construction cost.
To achieve the above object, the present invention is implemented with the following technical solutions:
Steel form steel wire sander roller brush assemblies in a kind of civil construction, including motor, drive pulley, driven skin The external remote control button of belt wheel, V belt, main shaft, left shaft holder, magnetic starter, roller brush, brush, brush bolt, U fashioned iron Cord bristle, reserved axle sleeve, washer, sleeve nut, right bearing seat, pedestal, safety guard plate, sprayer, is put down at indirect axle sleeve Key;
The main shaft is equipped with collar in stepped shaft structure setting, its left end, right end is equipped with external screw thread, in axial logical on main shaft It crosses and is set with the equidistant tight fit of indirect axle sleeve and is successively set with seven roller brushes, wherein first, left side roller brush is real by main shaft collar Existing axially position, the 7th, right side roller brush is by being successively sleeved on main shaft reserved axle sleeve, washer, sleeve nut and passing through Locking axle sleeve nut realizes axially position, and the main shaft left part passes through left shaft holder, and main shaft right part is inserted into right bearing seat In heart hole, main shaft left part is fixedly installed with driven pulley, and wherein driven pulley, roller brush pass through its respectively centre bore respectively Upper axially mounted flat key progress is circumferentially positioned, and the left shaft holder, right bearing seat are bolted are fixed on pedestal respectively On, motor is installed, the motor output shaft end is equipped with drive pulley, the active at the chassis left side edge Belt pulley is sequentially connected by V belt and driven pulley belt together, so that motor output power passes to master Axis is additionally provided with the external remote control button of magnetic starter on the pedestal, and the safety guard plate is mounted by means of bolts on On left shaft holder, right bearing seat, so that safety guard plate covering covers whole roller brushes between left shaft holder, right bearing seat, institute It states and is also respectively provided with two sprayers in axial on the inside of safety guard plate cover top.
The roller brush is made of brush, brush bolt, U-shaped steel cord bristle, and the U-shaped steel cord bristle is using recycling The bending of wirerope one end is U-shaped, other end flush configuration is arranged, and wirerope is selected such as the rope end of lifting rope or hoisting rope in construction It is less with tail of rope part wears, it is described using the wirerope of 18-1 × 37 optimum specifications Ф or 18-6 × 37 Ф as bristle Brush in the form of annular discs have has been uniformly arranged bolt in circumferential eight equal parts at centre bore and keyway arrangements setting, its circumferential edge Hole, the U-shaped bending part of the U-shaped steel cord bristle is corresponding with brush bolt hole respectively and is axially clipped among two panels brush, institute State brush screw bolt passes brush bolt hole, the U-shaped bending part of U-shaped steel cord bristle, another brush bolt hole twist-on spiral shell Female positioning, so that the U-shaped steel cord bristle other end is in circumferential circumference flush configuration setting, finally successively by several groups roller brush difference Be sleeved on spindle shaft, roller brush centre bore be arranged with main shaft tight fit and pass through flat key carry out it is circumferentially positioned.
Compared with prior art, the beneficial effects of the present invention are:
Steel form steel wire sander roller brush assemblies in civil construction disclosed by the invention, including on main shaft, main shaft successively Seven roller brushes are set with, main shaft left part passes through left shaft holder, and main shaft right part is inserted into right bearing seat centre bore, main shaft left part Driven pulley is installed, left and right bearing block is fixed on the base, and motor, output shaft end installation are equipped at base edge There is drive pulley, drive pulley is linked together by V belt and driven pulley, and magnetic force is additionally provided on pedestal and is opened The dynamic external remote control button of device, safety guard plate are mounted on the bearing block of left and right, and sprayer is equipped on the inside of safety guard plate.U-shaped steel Cord bristle is positioned, so that the U-shaped steel cord bristle other end is in being clipped among two panels brush by brush bolt twist-on nut Circumferential circumference flush configuration setting.The present invention develops on the basis of recycling wirerope material using reserve storage, makes Cost is relatively low for work, turns waste into wealth, reduces construction cost.
Detailed description of the invention
Fig. 1 is structural schematic diagram of the invention;
Fig. 2 is the B-B the schematic diagram of the section structure of Fig. 1;
Fig. 3 is the A-A the schematic diagram of the section structure of Fig. 2;
Fig. 4 is backsight structural representation of the invention;
Fig. 5 is the B-B the schematic diagram of the section structure of Fig. 1;
Fig. 6 is the C-C the schematic diagram of the section structure of Fig. 1;
Fig. 7 is the D-D the schematic diagram of the section structure of Fig. 1;
Fig. 8 is the E-E the schematic diagram of the section structure of Fig. 1;
Fig. 9 is the A-A the schematic diagram of the section structure of Fig. 2;
Figure 10 is the F-F the schematic diagram of the section structure of Fig. 9.
Wherein: 1- motor, 2- drive pulley, 3- driven pulley, 4- V belt, 5- main shaft, 6- left shaft holder, The external remote control button of 7- magnetic starter, 8- roller brush, 81- brush, 82- brush bolt, 83-U shaped steel wire rope bristle, 9- dumb bell shaft The reserved axle sleeve of set, 10-, 11- washer, 12- sleeve nut, 13- right bearing seat, 14- pedestal, 15- safety guard plate, 16- are spraying Device, 17- flat key.
Specific embodiment
A specific embodiment of the invention is further illustrated with reference to the accompanying drawing:
It should be noted that "upper" here, "lower", "left", "right", "front", "rear" are only to facilitate describe this hair Bright and definition exemplary direction, as shown in Figure 1, side direction is "upper" on paper, direction is "lower", paper left side on the downside of paper Direction is " left side ", and paper right direction is " right side ", and paper rear direction is " rear ", and direction is " preceding ", paper or so on front side of paper Direction is " longitudinal direction ", and paper front-rear direction is " transverse direction ".Certainly those skilled in the art understand on the basis of the present invention, can also The directions such as "left", "right" are defined in other ways, are equally fallen under the scope of the present invention.
As shown in Figure 1, steel form steel wire sander roller brush assemblies in a kind of civil construction, including motor 1, active skin The external remote control button 7 of belt wheel 2, driven pulley 3, V belt 4, main shaft 5, left shaft holder 6, magnetic starter, roller brush 8, brush Disk 81, brush bolt 82, U-shaped steel cord bristle 83, indirect axle sleeve 9, reserved axle sleeve 10, washer 11, sleeve nut 12, right bearing Seat 13, pedestal 14, safety guard plate 15, sprayer 16, flat key 17;
The main shaft 5 is equipped with collar in stepped shaft structure setting, its left end, right end is equipped with external screw thread, in axial on main shaft 5 Seven roller brushes 8 are successively set with by being set with the equidistant tight fit of indirect axle sleeve 9, wherein first, left side roller brush 8 passes through main shaft 5 Collar realizes axially position, and the 7th, right side roller brush 8 reserves axle sleeve 10, washer 11, axle sleeve by being successively sleeved on main shaft 5 Nut 12 and axially position is realized by locking axle sleeve nut 12,5 left part of main shaft passes through left shaft holder 6, and main shaft 5 is right End is inserted into 13 centre bore of right bearing seat, and 5 left part of main shaft is fixedly installed with driven pulley 3, wherein driven pulley 3, roller brush 8 carries out circumferentially positioned, the left shaft holder 6, right axle by flat key 19 axially mounted on its respectively centre bore respectively It holds seat 13 and is bolted respectively and be fixed on pedestal 14, motor 1, the electricity are installed at 14 left side edge of pedestal 1 output shaft end of motivation is equipped with drive pulley 2, and the drive pulley 2 passes through V belt 4 and 3 belt of driven pulley Transmission connection together, so that 1 output power of motor passes to main shaft 5, is additionally provided with magnetic starter on the pedestal 14 External remote control button 7, the safety guard plate 15 are mounted by means of bolts on left shaft holder 6, on right bearing seat 13, so that peace All risk insurance shield 15 covers the whole roller brushes 8 covered between left shaft holder 6, right bearing seat 13, and the safety guard plate 15 covers in top Side is also respectively provided with two sprayers 16 in axial.
As shown in Fig. 2-Fig. 3, the roller brush 8 is made of brush 81, brush bolt 82, U-shaped steel cord bristle 83, the U Using the wirerope one end bending recycled, U-shaped, other end flush configuration is arranged shaped steel wire rope bristle 83, and wirerope selection is such as applied The rope end of lifting rope or hoisting rope and tail of rope part wears are less in work, using 18-1 × 37 optimum specifications Ф or Ф 18-6 × As bristle, the brush 81 is in the form of annular discs to be arranged with centre bore and keyway arrangements, is at its circumferential edge 37 wirerope Circumferential eight equal parts have been uniformly arranged bolt hole, the U-shaped bending part of the U-shaped steel cord bristle 83 respectively with 81 bolt hole pair of brush It answers and is axially clipped among two panels brush 81, the brush bolt 82 sequentially passes through 81 bolt hole of brush, U-shaped steel cord bristle 83 U-shaped bending part, another 81 bolt hole twist-on nut of brush positioning, so that 83 other end of U-shaped steel cord bristle is in circumferential Several groups roller brush 8, is finally successively sleeved on 5 axis of main shaft, 8 centre bore of roller brush and main shaft by the setting of circumference flush configuration respectively 5 tight fits be arranged and pass through flat key 19 carry out it is circumferentially positioned.
Further, the U-shaped steel cord bristle 83 of roller brush 8 is using the wirerope of recycling using as bristle, main utilization It is developed on the basis of reserve storage recycling wirerope material.Therefore, each component of processing and fabricating, assembling.Cost is relatively low, Existing resource is sufficiently used, turns waste into wealth, has saved fund;The polishing punching block plate surface of roller brush assemblies of the invention is smoothly real It applies, successfully solves deficiency at high cost when steel form bonding cement mortar cleaning, and achieve good application effect.
Roller brush assemblies of the invention make full use of recycling to eliminate outmoded write-off equipment and stock components in the production process, look into Inventory's worn part is looked for, to new and old national standard and control processing and production is carried out, is driven working principle;The external remote control of magnetic starter Button → motor → drive pulley → V belt → driven pulley → main shaft → brush → roller brush → steel form steel wire Polishing, wherein the model of each component, parameter, standard and effect are as follows;
Motor 1 scraps 4-72-11- № .10 centrifugal fan motor using recycling is outmoded;Model JO2-61-4, N =13 kW, n=900 rev/min;Drive pulley 2 scraps 4-72-11- № .10 centrifugal fan active skin using recycling is outmoded Belt wheel;The common narrow V belt wheel of code name 42-B4-250, GB/T10412-2002;Driven pulley 3 scraps 4-72- using recycling is outmoded 11-№ .10 centrifugal fan driven pulleies;The common narrow V belt wheel of code name 55-B4-400, GB/T10412-2002;Three cuticles Material storehouse is own in 4 reserve storage of band, model SPA1250, GB/T11544-1997;
Main shaft 5, flat key 17 are made using outmoded DA type multi-level water pump shaft of scrapping, and are slightly restructured using inventory's immobilized spindle, benefit With original water pump shaft key groove and general flat key, GB1096-1979;Left shaft holder 6 mainly supports the stress of tool axis, utilizes recycling It is outmoded to scrap elevator bearing block;Rolling bearing pedestal SN314, GB/T7813-1987;The external remote control button 7 of magnetic starter is grasped It is used as motor, utilizes the anti-explosion magnetic starter that recycling is old, the external remote control button of QBZ-80 type flame-proof switch;
Brush 81 is made using the high pressure flange disk of recycling, and concave and convex plane flange (HG5012-58) will protrude part turning About 3mm is turned into plane, then has the circular bosses for putting wirerope brush by A-A, B-B production in figure, forms groove after two panels connection, Brush bolt 82 adapted hex bolts GB/T41-2000, hex nut GB/T5277-1985;U-shaped steel cord bristle 83 utilizes The wirerope of recycling, if the rope end of lifting rope or hoisting rope and tail of rope part wears are less in construction, utilization is it is still further preferred that GB/ 18-1 × 37 T20118-2006, Ф or 18-6 × 37 Ф;
Indirect axle sleeve 9 is made using the outmoded DA type multi-stage water pump axle sleeve scrapped is recycled, according to spacing needs between brush Axle sleeve is prescinded on lathe, to solve not hindering assembling between knife rest;Reserved axle sleeve 10 utilizes the outmoded DA type scrapped of recycling The production of multi-stage water pump axle sleeve needs to prescind axle sleeve on lathe to increase brush and using, can solve wider steel according to brush width The polishing of template;
Washer 11 is furnished with washer for keeping out brush axial motion, using the outmoded DA type multi-level water pump shaft scrapped is recycled, It can also in addition nonstandard production;Sleeve nut 12 is for fastening elasticity between brush, and using recycling, the outmoded DA type scrapped is multistage Pump shaft is furnished with sleeve nut, garden nuts GB/T812-1988;
Right bearing seat 13 mainly supports the stress of tool axis, scraps elevator bearing block rolling bearing pedestal using recycling is outmoded SN314,GB/T7813-1987;The main supporting motor of pedestal 14, left and right bearing block are utilized respectively recycling angle steel, channel steel, foot Hand cradle steel pipe carries out nonstandard production;
Safety guard plate 15 mainly prevents dust from flying poplar, is utilized respectively recycling angle steel, rolling sheet metal carries out nonstandard production; Sprayer 16 mainly prevents that dust from flying poplar, sprinkle water and spray is used, using the watering sprayer of recycling, at T-ZSTX15-68 DEG C of spray head Spray.

Claims (2)

1. steel form steel wire sander roller brush assemblies in civil construction, including motor, drive pulley, driven pulley, The external remote control button of V belt, main shaft, left shaft holder, magnetic starter, roller brush, brush, brush bolt, U-shaped steel cord brush Hair, indirect axle sleeve, reserved axle sleeve, washer, sleeve nut, right bearing seat, pedestal, safety guard plate, sprayer, flat key;It is special Sign is:
Seven roller brushes are equidistantly successively set with by being set with indirect axle sleeve on the main shaft, wherein the first roller brush in left side passes through Main shaft collar realizes axially position, and the 7th, right side roller brush reserves axle sleeve, washer, axle sleeve spiral shell by being successively sleeved on main shaft It is female and axially position is realized by locking axle sleeve nut,
The main shaft left part passes through left shaft holder, and rear-end of spindle portion is inserted into right bearing seat centre bore, and front-end of spindle portion is fixed Driven pulley is installed, wherein driven pulley, roller brush pass through its respectively respectively flat key axially mounted on centre bore carry out It is circumferentially positioned,
The left shaft holder, right bearing seat are bolted are fixed on the base respectively, install at the chassis left side edge Have a motor, the motor output shaft end is equipped with drive pulley, the drive pulley by V belt with it is driven Pulley belt is sequentially connected together,
The external remote control button of magnetic starter is additionally provided on the pedestal, the safety guard plate is mounted by means of bolts on On left shaft holder, right bearing seat, two sprayers are also respectively provided in axial on the inside of safety guard plate cover top.
2. steel form steel wire sander roller brush assemblies in civil construction according to claim 1, it is characterised in that:
The roller brush is made of brush, brush bolt, U-shaped steel cord bristle,
Using the wirerope one end bending recycled, U-shaped, other end flush configuration is arranged the U-shaped steel cord bristle, using most The wirerope of 18-1 × 37 good specification Ф or 18-6 × 37 Ф as bristle,
The brush in the form of annular discs have is uniformly arranged at centre bore and keyway arrangements setting, its circumferential edge in circumferential eight equal parts There is bolt hole,
The U-shaped bending part of the U-shaped steel cord bristle is corresponding with brush bolt hole respectively and is axially clipped among two panels brush,
The brush screw bolt passes brush bolt hole, the U-shaped bending part of U-shaped steel cord bristle, another brush bolt hole Twist-on nut positioning, so that the U-shaped steel cord bristle other end is in circumferential circumference flush configuration setting.
CN201810749741.8A 2018-07-10 2018-07-10 Steel form steel wire sander roller brush assemblies in civil construction Pending CN109129142A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201810749741.8A CN109129142A (en) 2018-07-10 2018-07-10 Steel form steel wire sander roller brush assemblies in civil construction

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201810749741.8A CN109129142A (en) 2018-07-10 2018-07-10 Steel form steel wire sander roller brush assemblies in civil construction

Publications (1)

Publication Number Publication Date
CN109129142A true CN109129142A (en) 2019-01-04

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201810749741.8A Pending CN109129142A (en) 2018-07-10 2018-07-10 Steel form steel wire sander roller brush assemblies in civil construction

Country Status (1)

Country Link
CN (1) CN109129142A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112454922A (en) * 2020-09-29 2021-03-09 浙江谋皮环保科技有限公司 Ring sleeving mechanism for scale breaking roller brush disc

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112454922A (en) * 2020-09-29 2021-03-09 浙江谋皮环保科技有限公司 Ring sleeving mechanism for scale breaking roller brush disc
CN112454922B (en) * 2020-09-29 2022-09-13 浙江谋皮环保科技有限公司 Ring sleeving mechanism for scale breaking roller brush disc

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Application publication date: 20190104