CN109128824A - A kind of five axis hybrid process equipment and processing method of the increase and decrease material one based on Dynamic parameter adjustment - Google Patents
A kind of five axis hybrid process equipment and processing method of the increase and decrease material one based on Dynamic parameter adjustment Download PDFInfo
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- CN109128824A CN109128824A CN201810404415.3A CN201810404415A CN109128824A CN 109128824 A CN109128824 A CN 109128824A CN 201810404415 A CN201810404415 A CN 201810404415A CN 109128824 A CN109128824 A CN 109128824A
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- B22F12/00—Apparatus or devices specially adapted for additive manufacturing; Auxiliary means for additive manufacturing; Combinations of additive manufacturing apparatus or devices with other processing apparatus or devices
- B22F12/80—Plants, production lines or modules
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- B22F10/00—Additive manufacturing of workpieces or articles from metallic powder
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- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F10/00—Additive manufacturing of workpieces or articles from metallic powder
- B22F10/20—Direct sintering or melting
- B22F10/25—Direct deposition of metal particles, e.g. direct metal deposition [DMD] or laser engineered net shaping [LENS]
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- B22F10/00—Additive manufacturing of workpieces or articles from metallic powder
- B22F10/30—Process control
- B22F10/36—Process control of energy beam parameters
- B22F10/368—Temperature or temperature gradient, e.g. temperature of the melt pool
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- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F10/00—Additive manufacturing of workpieces or articles from metallic powder
- B22F10/80—Data acquisition or data processing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
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- B22F12/00—Apparatus or devices specially adapted for additive manufacturing; Auxiliary means for additive manufacturing; Combinations of additive manufacturing apparatus or devices with other processing apparatus or devices
- B22F12/30—Platforms or substrates
- B22F12/37—Rotatable
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
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- B22F12/00—Apparatus or devices specially adapted for additive manufacturing; Auxiliary means for additive manufacturing; Combinations of additive manufacturing apparatus or devices with other processing apparatus or devices
- B22F12/40—Radiation means
- B22F12/41—Radiation means characterised by the type, e.g. laser or electron beam
- B22F12/43—Radiation means characterised by the type, e.g. laser or electron beam pulsed; frequency modulated
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F12/00—Apparatus or devices specially adapted for additive manufacturing; Auxiliary means for additive manufacturing; Combinations of additive manufacturing apparatus or devices with other processing apparatus or devices
- B22F12/40—Radiation means
- B22F12/44—Radiation means characterised by the configuration of the radiation means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F12/00—Apparatus or devices specially adapted for additive manufacturing; Auxiliary means for additive manufacturing; Combinations of additive manufacturing apparatus or devices with other processing apparatus or devices
- B22F12/40—Radiation means
- B22F12/46—Radiation means with translatory movement
- B22F12/48—Radiation means with translatory movement in height, e.g. perpendicular to the deposition plane
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F12/00—Apparatus or devices specially adapted for additive manufacturing; Auxiliary means for additive manufacturing; Combinations of additive manufacturing apparatus or devices with other processing apparatus or devices
- B22F12/90—Means for process control, e.g. cameras or sensors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y30/00—Apparatus for additive manufacturing; Details thereof or accessories therefor
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- Y02P10/00—Technologies related to metal processing
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Abstract
The invention discloses the hybrid process platforms of a kind of integrated laser coaxial powder-feeding technology and five-axle linkage machining technique, more crucially, in the present invention using sensor for the pool size and cladding band height progress real-time measurement in process, and dynamic adjustment is carried out to parameters such as the power of laser and the speed of service using measurement data, change the laser formation mode of previous preset parameter, it ensure that the stability of process, the present invention is also integrated with ultrasonic cutter vibrational system simultaneously, improves the surface quality of processing.
Description
Technical field
The present invention relates to machining process technical fields, and in particular to a kind of increase and decrease material one based on Dynamic parameter adjustment
The five axis hybrid process equipment and processing method of body.
Background technique
Increasing material manufacturing (3D printing) is by the way that using digital model, material to be successively stacked up to manufacture three-dimensional structure
Emerging manufacturing technology.Increasing material manufacturing has absolute for tradition machining etc. subtracts material technology in labyrinth manufacture
Advantage.The especially metal increases material manufacturing technology of increasing material manufacturing at this stage worldwide obtains high speed development, and is navigating
The fields such as sky, the energy, medical treatment have very big application potential.Most allusion quotation of the laser coaxial powder feeding technology as metal increasing material manufacturing
Type technology has the advantages that shaping speed is fast, but there is also two obvious problems: first is that in certain structures for needing five-axle linkage
In because slice problem of non-uniform limit its application;Second is that molding product accuracy and surface roughness are often below corresponding
Industrial requirements, need secondary operation, and secondary operation will lead to and clamp deviations and the problem of the process-cycle increases.
Summary of the invention
The purpose of the present invention is to overcome above-mentioned the deficiencies in the prior art, provide a kind of integrated laser coaxial powder-feeding technology and
The hybrid process platform of five-axle linkage machining technique, more it is essential that in the present invention using sensor for process
In pool size and cladding band height carry out real-time measurement, and using measurement data to the power of laser and speed of service etc.
Parameter carries out dynamic adjustment, changes the laser formation mode of previous preset parameter, ensure that the stability of process.Simultaneously originally
Invention is also integrated with ultrasonic cutter vibrational system, improves the surface quality of processing.
To achieve the above object, the present invention adopts the following technical solutions:
A kind of five axis hybrid process equipment of the increase and decrease material one based on Dynamic parameter adjustment, comprising:
At least one can set below the main shaft that the direction X/Y/Z moves respectively, main shaft to turn what the direction A/C was swung respectively
Platform;
At least one can replace the laser printhead of station, the laser printhead and the main shaft with the main shaft and pass through pneumatically
Bracket connection;Ultrasonic cutter vibrational system is set on the main shaft;
The laser printhead top sets laser ranging system, and side also sets CCD camera, and the laser printhead internal upper part sets a left side
Tilt the first reflecting mirror, laser filter is arranged in the first reflecting mirror lower horizontal, and right bank the is set below the laser filter
Two-mirror, the second transmitting mirror right side is vertical to set symmetrical third reflecting mirror;
Optical-fiber laser generator is imported laser in the laser printhead by optical fiber, and laser injects the third transmitting mirror
It on face, is reflexed on second reflecting mirror through it, and light is reflexed to by the laser printhead bottom end by the second transmitting mirror
Head mouth, finally exposes on workpiece to be added;
The laser ranging system issues ranging light and exposes on workpiece through the laser printhead bottom nozzle, reflected light
Line return laser light range unit simultaneously obtains distance values;
The image in molten bath filters the reflection laser of 1060-1080nm wave band by the laser filter on workpiece, and passes through
First reflecting mirror enters CCD camera;
The powder to be processed is sent at the head mouth of institute's laser printhead by dust feeder by pipeline, and even application is in institute
It states on the workpiece face to be added on turntable;
The laser ranging system passes through information transmission line with the CCD camera and connects dynamic information collection feedback system
System, and carry out the dynamic control of laser parameter;The multidate information feedback system is connected by machine tool control system and is controlled;
Machine tool control system also controls the connection main shaft, the turntable and tool magazine, and provides required in automation processing
Store up knife and tool changing demand.
A kind of increase and decrease material processing method of five axis hybrid process equipment of the increase and decrease material one based on Dynamic parameter adjustment:
When increasing the work of material module, pneumatic element declines pneumatic bracket by digital signal, and ram is driven to make to lead
Axis moves in X direction so that laser printhead becomes working origin, and when subtracting the work of material module, pneumatic bracket is risen, and is restored simultaneously
The working origin position of main axle cutter realizes the alternating hybrid process of increase and decrease material;
When increasing the work of material module, laser is generated by optical-fiber laser generator, laser printhead is reached by optical fiber, in laser
It is reached at workpiece after third and the reflection of the second reflecting mirror in spray head;Metal powder reaches laser spray by dust feeder simultaneously
At head nozzle, it is then fed in the molten bath that laser is formed on workpiece;In this process, pass through the fortune of main shaft and turntable
It is dynamic, three-dimensional metal structure is formed on the table;
When subtracting the work of material module, process tool is placed on main shaft, under the action of ultrasonic cutter vibrational system, is added
Work cutter carries out the ultrasonic vibration along Z-direction and the size according to final products is required for manufacture during increasing material
Blank is finished.
Further, the laser ranging system reaches molten by laser transmitter projects 905nm IR wavelengths, light
Pool surface back reflection is to receiving unit, and the receiving unit and laser emitter and molten bath are at triangle relation, when melt pool height becomes
Change, reflection angular can change, and then imaging position is subjected to displacement on receiving unit, which is used to characterize laser
Distance change of the range unit to molten bath.
Further, the pneumatic bracket is made of cylinder and bracket, and cylinder accesses 0.5MPa compressed air, when connecing
When receiving program and sending out control signal, air inlet open compressed air enters and pushes piston motion, piston driving bracket and
Laser printhead on bracket carries out packing up/transferring movement.
Further, the optical-fiber laser generator utilizes semiconductor pumping sources, and excitation gain fibre generation wavelength is
The laser of 1070 ± 5nm, the laser are sent to processing object surface by optical fiber.
Further, the laser ranging system measures its own to the distance on molten bath top, and the distance is in entirely increasing material
A fixed value is set as in module routine.
Further, the middle laser ranging system measurement distance is greater than the fixed value, then is adopted by the multidate information
Collection feedback system reduces laser travel speed to improve current cladding band height.
Further, CCD camera described in the processing method captures the change in size in molten bath, when molten bath increases, then
Laser power is reduced by the dynamic information collection feedback system, and then adjusts pool size to zone of reasonableness.
Further, the dynamic information collection feedback system is realized by PID loop algorithm.
The beneficial effects of the present invention are:
The first, the hybrid process platform of a kind of integrated laser coaxial powder-feeding technology and five-axle linkage machining technique is provided,
More it is essential that in the present invention using sensor in process pool size and product height surveyed in real time
Amount, and dynamic adjustment is carried out to parameters such as the power of laser and the speed of service using measurement data, change previous preset parameter
Laser formation mode, ensure that the stability of process.The present invention is also integrated with ultrasonic cutter vibrational system simultaneously, improves
The surface quality of processing;
The second, it is adopted using the CCD camera and laser ranging system and multidate information that are placed on laser printhead tip-end-side
Collect the dynamic control that feedback system carries out laser parameter, this dynamic control has the manufacturing process stability of curved-surface structure
Important function;
Third, laser ranging system are used to measure its own to the distance on molten bath top, and the distance is in entirely increasing material mould
It should be a fixed value in the block course of work, if measurement distance is greater than the fixed value, laser is reduced by feedback system
Travel speed improves current cladding band height, on the other hand, it is one-sided reduce speed and will lead to molten bath become larger, cladding band becomes
Width, and then Product Precision is influenced, the present invention captures the change in size in molten bath using CCD camera, and when molten bath, increase is, then by anti-
Feedback system reduces laser power, and then adjusts pool size to zone of reasonableness;This dynamic parameter system both ensure that whole system
The stability of process is made, and makes uneven layered be manufactured as may.
Detailed description of the invention
Fig. 1 is schematic structural view of the invention;
Fig. 2 is laser printhead structural schematic diagram;
Fig. 3 is case schematic diagram;
Wherein 1, machining spindle, 2, A/C axis cradle-type turntable, 3, laser printhead, 4, optical-fiber laser generator, 5, light
Fibre, 6, dust feeder, 7, CCD camera, 8, laser ranging system, 9, machine tool control system, 10, dynamic information collection feedback system
System, 11, ultrasonic cutter vibrational system, 12, pneumatic bracket, 13, tool magazine, 14, reflecting mirror (the 1401, first reflecting mirror, 1402, the
Two-mirror, 1403, third transmitting mirror), 15, laser filter, 16, laser path, 17, conforming layer, 18, uneven layer, 19, outstanding
Empty face.
Specific embodiment
The present invention will be further elaborated with reference to the accompanying drawings and examples, it should which explanation, following the description is only
It is not to be defined to its content to explain the present invention.
Embodiment 1
In conjunction with shown in Figure of description one and two, it is a kind of based on Dynamic parameter adjustment increase and decrease material one five axis mixing add
Construction equipment, can set below the main shaft 1 that the direction X/Y/Z moves respectively, main shaft 1 including one can turn what the direction A/C was swung respectively
Platform 2, connects a laser printhead 3 by pneumatic bracket 12 on main shaft 1, and ultrasonic cutter vibrational system is installed on the cutter top of main shaft 1
11, laser ranging system 8 is installed on 3 top of laser printhead, and CCD camera 7 is installed in side;The inner upper of laser printhead 3 according to by
The first reflecting mirror of left bank 1401, laser filter 15 and the second reflecting mirror of right bank 1402 are successively installed under, are located at second
Third reflecting mirror 1403 is symmetrically installed on the right side of reflecting mirror 1402;Light laser generator 4 imports laser printhead 3 by optical fiber 5
Top;External dust feeder 6 is sent metal powder to 3 mouths of laser printhead by pipeline;Laser ranging system 8 and CCD phase
Machine 7 connects dynamic information collection feedback system 10 by conducting wire, and multidate information feedback system 10 carries out the dynamic control of laser parameter
System, and finally obtain machine tool control system 9 and summarize control, machine tool control system 9 also controls machining spindle 1, turntable 2 and tool magazine
13。
It should be noted that the refraction of light and reflection process are as follows: optical-fiber laser generator 4 passes through optical fiber 5 for laser
It imports in the laser printhead 3, laser link is injected on third transmitting mirror surface 1403, reflexes to second reflecting mirror through it
On 1402, and light is reflexed to by the 3 bottom end Tou Kou of laser printhead by the second transmitting mirror 1402, finally exposed to be processed
On part;Laser ranging system 8 issues ranging light and exposes on workpiece through 3 bottom nozzle of laser printhead, and reflection light is returned
It returns laser ranging system 8 and obtains distance values;The image in molten bath filters 1060- by the laser filter 15 on workpiece
The reflection laser of 1080nm wave band, and enter CCD camera 7 by first reflecting mirror 1401;Dust feeder 6 will by pipeline
Powder to be processed is sent at the head mouth of institute's laser printhead 3, and even application is on the workpiece face to be added on the turntable.
The increase and decrease material processing method of this equipment: during the work time, subtract material module by that can move respectively in the direction X/Y/Z
It main shaft 1 and can be formed in turntable 2 that the direction A/C is swung respectively, five-axle linkage be realized by machine tool control system 9.It is basic herein
On, increase material module laser printhead 3 and be connected on main shaft 1 by pneumatic bracket 12, when increasing the work of material module, passes through digital signal
Pneumatic bracket 12 is fallen, and ram is driven to move main shaft in X direction so that laser printhead 3 is subtracting as working origin
The work of material module is that pneumatic bracket 12 rises, while restoring the working origin position of 1 cutter of main shaft.Increase and decrease material has been achieved
Alternating hybrid process.
When increasing the work of material module, optical-fiber laser is generated by laser generator 4, reaches laser printhead 3 by optical fiber 5,
It is reached at workpiece in laser printhead 3 by reflecting mirror 14.Metal powder reaches laser printhead 3 by dust feeder 6 simultaneously, so
It is admitted in the molten bath that laser is formed on workpiece afterwards.In this process, by the movement of main shaft 1 and turntable 2, in workbench
Upper formation three-dimensional metal structure.
When subtracting the work of material module, process tool is placed on main shaft 1, in the effect of ultrasonic cutter vibrational system 11
Under, process tool carries out the ultrasonic vibration along Z-direction and the size according to final products is required for during increasing material
The blank of manufacture is finished.
The kinetic control system of increase and decrease material module passes through Siemens 840d and realizes.
It is of the invention be mainly characterized by using CCD camera 7 and the laser ranging system 8 for being placed on 3 top of laser printhead with
And dynamic information collection feedback system 10 carries out the dynamic control of laser parameter.This dynamic controls the manufacture for curved-surface structure
Process stability plays a significant role.
In conjunction with shown in Figure of description three, increasing material manufacturing carried out to diagram bend pipe 16, first have to cut the structure
Piece processing, inevitably generates hanging face 19 in the fabrication process if being sliced according to conforming layer 17, and laser is same
Axis powder feeding technique can not manufacture hanging face;If uneven layer 18 can be obtained by carrying out slice according to bend pipe curvature, five are being made full use of
It can only be manufactured when can completely avoid hanging face under conditions of axis linkage, but being processed with fixed laser power and speed
Even layer 18, this just greatly limits five-axle linkage and increases material systematic difference.
It should be noted that laser ranging system 8 is used to measure its own to the distance on molten bath top, the distance is whole
It should be a fixed value in a increasing material module routine, if measurement distance is greater than the fixed value, pass through feedback system
10 reduce laser travel speeds to improve current cladding band height, and on the other hand, one-sided reduction speed will lead to molten bath and become larger,
Cladding band broadens, and then influences Product Precision, and the present invention captures the change in size in molten bath using CCD camera 7, when molten bath increases
When, then laser power is reduced by feedback system 10, and then adjust pool size to zone of reasonableness.This dynamic parameter system was both
It ensure that the stability of whole manufacturing process, and make uneven layered be manufactured as may.
Multidate information feedback system includes travel speed control system and laser power control system.Travel speed control system
System is used to control cladding band height, this control process is realized using PID loop control algolithm in the present invention: first according to reason
By laser ranging system under cladding band height defining ideal state to molten bath top distance Lt;Laser Measuring is utilized in process
Practical laser range unit is obtained to molten bath top distance L away from device measurementm, utilize LtAnd LmDifference e (k) be used as PID loop
Input quantity calculates output quantity U (t) by following formula:
Wherein e (k)=Lt–Lm;The difference that the previous time point of e (k-1) representative obtains;Kp, Ki, KdRespectively ratio system
Number, integral coefficient and differential coefficient.Gained output quantity U (t) is used directly to define a 0-10V analog electrical signal, the signal quilt
Machine tool control system, which reads and passes through user's custom variable system, gives system travel speed assignment, and then utilizes dynamic speed machine
System cladding is compensated with excessive height/too low situation so that processing in laser ranging system to molten bath top distance into
One step levels off to Lt。
Laser power control system is then used to control pool width, patent (CN 201510270345.3) and
(CN201610253396.X) pool width is adjusted by adjusting laser defocusing amount;Patent (CN 201710349069.9) is logical
It crosses preliminary experiment and measures laser power-pool width relationship, then added by adjusting laser output voltage adjusting laser power to change
Pool width during work.But because travel speed also will affect pool width in process, folk prescription can not be passed through
Laser power-pool width relationship is established to adjust pool width in face.The present invention is still incorporated into PID loop control algolithm and carrys out dynamic
Pool width is controlled, defines target pool width D firstt, practical pool width D is measured by CCD cameram, utilize DtAnd Dm's
Difference e (k) is used as PID loop input quantity, calculates output quantity U (t) using aforementioned formula, and directly adjust laser using U (t)
Output voltage, and then laser power is adjusted, so that pool width further levels off to target value L in processingt。
Above-mentioned, although the foregoing specific embodiments of the present invention is described with reference to the accompanying drawings, not protects model to the present invention
The limitation enclosed, based on the technical solutions of the present invention, those skilled in the art are not needed to make the creative labor and can be done
Various modifications or changes out are still within protection scope of the present invention.
Claims (9)
1. a kind of five axis hybrid process equipment of the increase and decrease material one based on Dynamic parameter adjustment, characterized in that include:
At least one can set below the main shaft that the direction X/Y/Z moves respectively, main shaft can be in the turntable that the direction A/C is swung respectively;
At least one can replace the laser printhead of station with the main shaft, and the laser printhead and the main shaft pass through pneumatic bracket
Connection;Ultrasonic cutter vibrational system is set on the main shaft;
The laser printhead top sets laser ranging system, and side also sets CCD camera, and the laser printhead internal upper part sets left bank
First reflecting mirror, the first reflecting mirror lower horizontal are arranged laser filter, it is anti-that right bank second are set below the laser filter
Mirror is penetrated, the second transmitting mirror right side is vertical to set symmetrical third reflecting mirror;
Optical-fiber laser generator is imported laser in the laser printhead by optical fiber, and laser link injects the third transmitting mirror
It on face, is reflexed on second reflecting mirror through it, and light is reflexed to by the laser printhead bottom end by the second transmitting mirror
Head mouth, finally exposes on workpiece to be added;
The laser ranging system issues ranging light and exposes on workpiece through the laser printhead bottom nozzle, and reflection light is returned
It returns laser ranging system and obtains distance values;
The image in molten bath filters the reflection laser of 1060-1080nm wave band by the laser filter on workpiece, and described in process
First reflecting mirror enters CCD camera;
The powder to be processed is sent at the head mouth of institute's laser printhead by dust feeder by pipeline, and even application is in described turn
On workpiece face to be added on platform;
The laser ranging system passes through information transmission line with the CCD camera and connects dynamic information collection feedback system,
And carry out the dynamic control of laser parameter;The multidate information feedback system is connected by machine tool control system and is controlled;
Machine tool control system also controls the connection main shaft, the turntable and tool magazine, and provides required storage knife in automation processing
And tool changing demand.
2. a kind of increase and decrease material processing method of five axis hybrid process equipment of the increase and decrease material one based on Dynamic parameter adjustment, special
Sign is, comprising:
When increasing the work of material module, pneumatic element declines pneumatic bracket by digital signal, and ram is driven to make main shaft along X
Direction is mobile so that laser printhead becomes working origin, and when subtracting the work of material module, pneumatic bracket is risen, while restoring main shaft knife
The working origin position of tool realizes the alternating hybrid process of increase and decrease material;
When increasing the work of material module, optical-fiber laser is generated by optical-fiber laser generator, laser printhead is reached by optical fiber, in laser
It is reached at workpiece after third and the reflection of the second reflecting mirror in spray head;Metal powder reaches laser spray by dust feeder simultaneously
At head nozzle, it is then fed in the molten bath that laser is formed on workpiece;In this process, pass through the fortune of main shaft and turntable
It is dynamic, three-dimensional metal structure is formed on the table;
When subtracting the work of material module, process tool is placed on main shaft, under the action of ultrasonic cutter vibrational system, processes knife
Tool carries out the ultrasonic vibration along Z-direction and the size according to final products is required for increasing the blank manufactured during material
Part is finished.
3. a kind of five axis hybrid process equipment of increase and decrease material one based on Dynamic parameter adjustment according to claim 1,
It is characterized in that: the laser ranging system passes through laser transmitter projects 905nm IR wavelengths, after light reaches weld pool surface
Receiving unit, the receiving unit and laser emitter and molten bath are reflexed at triangle relation, when melt pool height variation, reflected light
Angle can change, and then imaging position is subjected to displacement on receiving unit, which is used to characterize laser ranging system
To the distance change in molten bath;The CCD camera captures the change in size in molten bath, when molten bath increases, is then believed by the dynamic
Breath acquisition feedback system reduces laser power, and then adjusts pool size to zone of reasonableness.
4. a kind of five axis hybrid process of increase and decrease material one based on Dynamic parameter adjustment according to claim 1 or 3 are set
It is standby, characterized in that the pneumatic bracket is made of cylinder and bracket, and cylinder accesses 0.5MPa compressed air, when receiving
When program sends out control signal, air inlet open compressed air enters and pushes piston motion, piston driving bracket bracket
On laser printhead carry out packing up/transferring movement.
5. a kind of five axis hybrid process equipment of increase and decrease material one based on Dynamic parameter adjustment according to claim 1,
It is characterized in that the optical-fiber laser generator utilizes semiconductor pumping sources, excitation gain fibre generation wavelength is 1070 ± 5nm's
Laser, the laser are sent to processing object surface by optical fiber.
6. a kind of five axis hybrid process equipment of increase and decrease material one based on Dynamic parameter adjustment according to claim 2
Increase and decrease material processing method, characterized in that the laser ranging system measures its own to the distance on molten bath top, and the distance is whole
A fixed value is set as in a increasing material module routine.
7. a kind of five axis hybrid process equipment of increase and decrease material one based on Dynamic parameter adjustment according to claim 6
Increase and decrease material processing method, characterized in that the middle laser ranging system measurement distance is greater than predetermined fixed value, then by described dynamic
State information collection feedback system reduces laser travel speed to improve current cladding band height.
8. a kind of five axis hybrid process equipment of increase and decrease material one based on Dynamic parameter adjustment according to claim 2
Increase and decrease material processing method, characterized in that CCD camera described in the processing method captures the change in size in molten bath, when molten bath increases
When big, then laser power is reduced by the dynamic information collection feedback system, and then adjusts pool size to zone of reasonableness.
9. a kind of five axis hybrid process of the increase and decrease material one based on Dynamic parameter adjustment according to claim 6 or 8 are set
Standby increase and decrease material processing method, characterized in that the dynamic information collection feedback system is realized by PID loop algorithm.
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