CN109127612A - Three phases separator cleaning device - Google Patents
Three phases separator cleaning device Download PDFInfo
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- CN109127612A CN109127612A CN201811266614.9A CN201811266614A CN109127612A CN 109127612 A CN109127612 A CN 109127612A CN 201811266614 A CN201811266614 A CN 201811266614A CN 109127612 A CN109127612 A CN 109127612A
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- cleaning device
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/093—Cleaning containers, e.g. tanks by the force of jets or sprays
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
Three phases separator cleaning device of the invention, water inlet manifold is located at the intracorporal inner end of tank and is connected with U-shaped water pipe on tank body, and arranged distribution has several nozzles inclined inwardly downward respectively on two sections of distributive pipes of U-shaped water pipe；U-shaped water pipe, which is fixed by the bracket, is supported on tank interior, is connected between two sections of distributive pipes by the connecting tube of adjustable in length；Water flow is squeezed into fan-shaped jet douche tank interior by the flat splayed outlet with open slot by nozzle, is rinsed range and is increased, and area for clearance can be completely covered, and water flow dynamics is reinforced, and reduces water loss；Width distance, nozzle inclination angle can be adjusted between U-shaped water pipe height, two sections of distributive pipes, to adapt to the cleaning demand of different-diameter separator；Distributive pipe is made up of multistage straight line tube body flanged joint, can increase and decrease straight line tube body number of segment to adapt to the cleaning demand of different length separator；Labor intensity of operating staff is low, and cleaning effect is good.
Description
Technical field
The present invention relates to a kind of three phases separator cleaning devices of petrochemical industry.
Background technique
Three phases separator is essential important separation equipment in petrochemical industry production equipment, oil, gas,
Aqueous mixtures carry out liquid and enter three phase separator, and rear most of liquid sedimentation such as rectified device, ripple board group, inclined plate group is heavy to separation
The liquid phase region of room drops, and few partially liq continues to settle by liquid gravity, and remaining liquid is after demister further separates, gas
Body enters natural gas system by pressure-regulating valve；Oil, the water mixed liquid to settle down stay for some time after because density difference
It is not layered gradually, water is deposited on the bottom of catchment packet and liquid phase region, and the top of liquid phase region is oil reservoir；When the liquid level of oil reservoir is high
It then slowly flows into grease chamber when out at the top of oil separating plate, is then discharged by the oil outlet of grease chamber lower part；The water sedimentation separation of liquid phase region
It is discharged to the bottom of expansion chamber, and by outlet valve.It can not be kept away into the oil gas aqueous mixtures of separator in this process
The meeting exempted from is mingled with the little particles such as some impurity, silt, and silt impurity is deposited in tank interior, meeting after separator operation a period of time
Influence separating effect；Several flushing holes are generally arranged in conventional method on the spray tube longitudinally extended, pass through flushing hole shower water
Stream rinses, and flushing range is small, and flushing effect is bad, and rinsing water (flow) direction not can control, and the cleaning of tank interior labyrinth is difficult,
Flush efficiency is low, and waste water resource, needs to be manually entered equipment and removes manually, and labor intensity of operating staff is big, production
It is at high cost, also add the time shut down and removed.
Summary of the invention
The technical problem to be solved by the invention is to provide a kind of flushing range is big, water consumption is few, and operator's labour is strong
Spend small, production cost is low, the good three phases separator cleaning device of cleaning effect.
Three phases separator cleaning device of the invention, it is characterised in that: including tank body, be provided on tank body along axis
To the water inlet manifold of extension, water inlet manifold is located at the intracorporal inner end of tank and is connected with U-shaped water pipe, the closing of U-shaped water pipe front end, rear end
It is connected to water inlet manifold, arranged distribution there are several nozzles inclined inwardly downward respectively on two sections of distributive pipes of U-shaped water pipe；U-shaped
Water pipe is supported on tank interior by bracket, connects and composes U-shaped water pipe by connecting tube between two sections of distributive pipes, and connecting tube is length
Spend adjustable telescoping tube；
The tank interior is provided with two groups of the first U-shaped water pipe, the second U-shaped water pipe U-shaped water pipes, and two groups of U-shaped water pipes are respectively set
In tank body rear and front end；
The first U-shaped water pipe, the second U-shaped length of pipe are identical or not identical；
The nozzle rear end is provided with round tube, and round tube is fixedly connected on distributive pipe by connector tube socket；Round tube leading portion is to be pressed into
Flat splayed outlet, outlet front end are provided with one section and the consistent flat segments of splayed maximum gauge, flat segments side wall
Two sections are provided with to enable to spray the lateral openings slot that there is water flow divergent trend to form covering of the fan；
It is 22.5 °~25 ° that the nozzle, which flattens angle,；
The connector tube socket is fixedly connected by welding on distributive pipe, and connector tube socket is provided with one section of internal thread hole, after nozzle
The round tube end at end is provided with one section of external thread section that can be connect with the screw-internal thread fit of connector tube socket；
The distributive pipe is interconnected to constitute by multistage straight line tube body by flange；
The U-shaped water pipe is by having the U-shaped clip for the semicircular ring being adapted with distributive pipe to be installed on bracket；
The U-shaped clip can unclamp so that rotary return pipe adjusts nozzle inclination angle, and U-shaped clip can move down along bracket
It moves to adjust U-shaped water pipe height, so that nozzle and tank base distance are maintained at 50~100mm；
The round tube outer diameter of the nozzle is 22mm, and internal diameter 16mm, it is 10mm, open slot that splayed, which exports the straight segment length in front end,
With a thickness of 3~3.5mm.
Three phases separator cleaning device of the invention, the nozzle being obliquely installed on U-shaped water pipe pass through flat eight word
Water flow is squeezed into fan-shaped jet douche tank interior by shape outlet, is rinsed range and is increased, area for clearance, water can be completely covered
Stream dynamics is reinforced, and water loss is reduced；Width distance, nozzle inclination angle can between U-shaped water pipe height, two sections of distributive pipes
It adjusts, to adapt to the cleaning demand of different-diameter separator；Distributive pipe is made up of multistage straight line tube body flanged joint, can be with
Increase and decrease straight line tube body number of segment to adapt to the cleaning demand of different length separator；Labor intensity of operating staff is reduced, is saved
Production cost, cleaning effect are good.
Detailed description of the invention
Fig. 1 is three phases separator cleaning device planar structure schematic top plan view of the embodiment of the present invention；
Fig. 2 is three phases separator cleaning device planar structure schematic side view of the embodiment of the present invention；
Fig. 3 is three phases separator cleaning device nozzle of the embodiment of the present invention and distributive pipe connection structure enlarged diagram；
Fig. 4 is three phases separator cleaning device nozzle arrangements enlarged diagram of the embodiment of the present invention；
Fig. 5 is the left view of Fig. 4.
Specific embodiment
As shown, a kind of three phases separator cleaning device, including tank body 2, it is provided on tank body 2 and prolongs along axial direction
The water inlet manifold 1 stretched, water inlet manifold 1 are located at the intracorporal inner end of tank and are connected with U-shaped water pipe, and the closing of U-shaped water pipe front end, rear end connects
It is connected to water inlet manifold 1, arranged distribution there are several nozzles 3 inclined inwardly downward respectively on two sections of distributive pipes of U-shaped water pipe；U-shaped
Water pipe is supported on inside tank body 2 by bracket 7, connects and composes U-shaped water pipe, connecting tube 9 by connecting tube 9 between two sections of distributive pipes
For the telescoping tube of adjustable in length；Width distance can be adjusted between U-shaped water pipe height, two sections of distributive pipes, different straight to adapt to
The cleaning demand of diameter separator.
Tank body 2 is internally provided with 8 two groups of the first U-shaped water pipe 5, the second U-shaped water pipe U-shaped water pipes, and two groups of U-shaped water pipes are set respectively
It sets in tank body rear and front end, tank interior can be rinsed from tank body both ends simultaneously, it is remote when avoiding distributive pipe length too long
Hold water flow flushing strength inadequate, it is ensured that water velocity.
First U-shaped water pipe, the second U-shaped length of pipe are identical or not identical, are adapted to different tank interior structures.
3 rear end of nozzle is provided with round tube 32, and round tube 32 is fixedly connected on distributive pipe by connector tube socket 31；Before round tube 32
Section is to be pressed into flat splayed outlet 33, and 33 front ends of outlet are provided with one section and the consistent flat segments of splayed maximum gauge
34,34 side wall of flat segments is provided with two sections and enables to spray the lateral openings slot 35 that there is water flow divergent trend to form covering of the fan；
Water flow is squeezed into fan-shaped jet douche tank interior by the outlet of flat splayed, range is rinsed and increases, can be completely covered
Area for clearance, water flow dynamics are reinforced, and water loss is reduced.
It is 22.5 °~25 ° that nozzle, which flattens angle, while ensuring nozzle mechanical strength, achievees the purpose that squeeze water flow.
Connector tube socket is fixedly connected by welding on distributive pipe, and connector tube socket is provided with one section of internal thread hole, after nozzle
The round tube end at end is provided with one section of external thread section that can be connect with the screw-internal thread fit of connector tube socket, and nozzle is connected by screw thread
Fixed installation is connect, it is easy to operate, it is easily installed disassembly nozzle and changes nozzle quantity, rinse demand to adapt to different spacing.
Distributive pipe is interconnected to constitute by multistage straight line tube body by flange 4, can increase and decrease straight line tube body number of segment to adapt to
The cleaning demand of different length separator；
U-shaped water pipe passes through the U-shaped clip 6 with the semicircular ring being adapted with distributive pipe and is installed on bracket 7, and installation adjusts behaviour
Facilitate.
U-shaped clip can unclamp so that rotary return pipe adjusts nozzle inclination angle, and U-shaped clip can be along about 7 bracket
Movement is to adjust U-shaped water pipe height, so that nozzle and tank base distance are maintained at 50~100mm, is able to maintain maximum cleaning mud
Husky efficiency.
The round tube outer diameter of nozzle is 22mm, and internal diameter 16mm, it is 10mm, open slot that splayed, which exports the straight segment length in front end,
With a thickness of 3~3.5mm, water flow is sprayed out behind head in the fan-shaped of 3mm or so by the column of diameter 16mm, is increased
The speed of water flow.
Three phases separator cleaning device of the invention, the nozzle being obliquely installed on U-shaped water pipe pass through flat eight word
Water flow is squeezed into fan-shaped jet douche tank interior by shape outlet, is rinsed range and is increased, area for clearance, water can be completely covered
Stream dynamics is reinforced, and water loss is reduced；Width distance, nozzle inclination angle can between U-shaped water pipe height, two sections of distributive pipes
It adjusts, to adapt to the cleaning demand of different-diameter separator；Distributive pipe is made up of multistage straight line tube body flanged joint, can be with
Increase and decrease straight line tube body number of segment to adapt to the cleaning demand of different length separator；Labor intensity of operating staff is reduced, is saved
Production cost, cleaning effect are good.
Specific mentality of designing:
Three phases separator is the important separation equipment for petroleum system.Oil, gas-liquid mixture carry out liquid and enter three-phase separate
From device, rear most of liquid sedimentation such as rectified device, ripple board group, inclined plate group to the liquid phase region of separation expansion chamber, few part
Liquid continues to settle by liquid gravity, and after demister further separates, gas is entered remaining liquid by pressure-regulating valve
Natural gas system.Oil, the water mixed liquid to settle down stay for some time after because the difference of density is gradually layered, water deposition
In the bottom for catchmenting packet and liquid phase region, the top of liquid phase region is oil reservoir.Then slowly when the liquid level of oil reservoir is higher by the top of oil separating plate
It flows into grease chamber, is then discharged by the oil outlet of grease chamber lower part.The water sedimentation separation of liquid phase region and is passed through to the bottom of expansion chamber
Cross outlet valve discharge.Inevitably it is mingled with some impurity, mud into the oil gas aqueous mixtures of separator in this process
The little particles such as sand, silt impurity accumulation cleaning is difficult after separator runs a period of time, will affect separating effect.
What is be most widely used at present is that straight tube drilling by the impact of water flow agitation silt achievees the effect that removing, but this
The way elimination efficiency of sample is low, and waste water resource, and except the position of bottom range very little, other are difficult to clean off, it may be necessary to people
Work enters device clear, increases labor cost, and increases the time shut down and removed.
The purpose of the present invention is to provide a kind of New Type of Separator cleaning devices, mainly solve present in the above-mentioned prior art
The problem of, operation water consume reduces, removes range increasing, saves safe and environment-friendly, artificial operating cost.To three phase separator
Stable yields operation generates good influence, can improve comprehensive benefit of the oil and gas and water from production.
To achieve the above object, the technical scheme is that
A kind of New Type of Separator cleaning device, it includes 1. water inlet manifolds, 2. tank bodies, 3. nozzles, 4. connecting flanges, 5. the oneth U
Shape water pipe, 6. fixed supports and U-shaped clip.Wherein:
Water flow with pressure enters 2. tank interior part flow arrangements by 1. water inlet manifolds, and water flow is divided into two strands by one, increases
Clean range, water flow enters two sections of distributive pipes of U-shaped flushing pipe after part flow arrangement, enter separation by 3 nozzle water flows
Device impacts silt, and if separator is very long, the present apparatus can be connected by the flushing pipe that 4 connecting flanges are classified into several sections, finally
It is fixed in separator by 6U shape clip.
The New Type of Separator cleaning device, it is characterised in that: novel nozzle arrangements, nozzle include fixed tube socket, 3 sprays
Head.Tube socket is welded in 1 flushing pipe, and spray head is connected through a screw thread to link together with tube socket.According to the diameter of separator and admittedly
The angle φ for determining the height adjustment nozzle of device makes distance separation device bottom at its injection have the distance of 50-100mm, can be maximum
The cleaning silt of efficiency.
The New Type of Separator cleaning device, it is characterised in that: nozzle structure.Spray head is the nuclear structure of the present apparatus, should
One section of spray head is screw thread for being connected to tube socket, and for the other end by the flattening of first retainer, there is 10mm distance on the head of spray head
Keeping parallelism structure, and both ends are slotted, flow morphology generates variation when water flow can be made to pass through spray head, is fan-shaped by columnar water rheology
The water surface.Head is flattened to 3mm or so, and water flow is sprayed behind head in the fan-shaped of 3mm or so by the column of diameter 16mm
Come, increases the speed of water flow.
The New Type of Separator cleaning device, it is characterised in that: reasonable nozzle layout, by calculating spray head fan-shaped water flow
The range of covering controls the spacing of nozzle, arranges appropriate number of nozzle, enables the water flow of injection that table for clearance is completely covered
Face.
The New Type of Separator cleaning device, it is characterised in that: the width of flushing pipe distribution can be adjusted by part flow arrangement
Degree can adjust the height of flushing pipe distribution by fixed device.
The utility model has the advantages that
1, the width that two sections of distributive pipes rinse distribution can be adjusted by adjusting part flow arrangement connection length of tube, is filled by adjusting
The height for adjusting the distribution of U-shaped water pipe is set, the demand of the diameter of different separators is met.
2, it can be classified into several sections of distributive pipe by connecting flange to connect, meet the need of different length separator
It asks.
3, safe and environment-friendly, artificial running cost saving: New type cleaning device application can greatly reduce silt and be difficult to clean shape
The labour cost handled under state, and the accidents probability of occurrence such as safe and environment-friendly is reduced, save emergency processing cost.
4, system energy consumption is reduced: the water flow in distributive pipe is squeezed into the fan-shaped water surface of tiny sprinkling by nozzle application, is rinsed
Area increases, and water flow dynamics is reinforced, and greatly reduces water flow energy consumption.
5, to process units long period stable yields influence on system operation: New type cleaning device is reliable for operation, quality is stable, effect mentions
Height directly generates good influence to the operation of oil gas water separator long period stable yields, can improve the comprehensive effect of oilfield treatments factory production
Benefit.
The utility model discloses a kind of New Type of Separator cleaning device.It include: water inlet, part flow arrangement, nozzle, connection method
Orchid, flushing pipe, fixed support.Water flow with pressure enters part flow arrangement by water inlet, and water flow is divided into two strands by one, increases
Clean range, water flow enters flushing pipe after part flow arrangement, enters separator by nozzle water flow and impacts silt, such as separates
Device length is big, and the flushing pipe that the present apparatus can be classified into several sections by connecting flange connects, and is finally fixed on by fixed device
In separator.
The present invention is provided with novel nozzle arrangements, and tube socket is welded in flushing pipe, and spray head is connected through a screw thread and tube socket
It links together.According to the diameter of separator and the angle φ of the height adjustment nozzle of fixed device, make distance point at its injection
Have with a distance from 50-100mm from device bottom, the cleaning silt of energy maximal efficiency.Spray head is the nuclear structure of the present apparatus, the spray head
One section is screw thread for being connected to tube socket, and for the other end by the flattening of first retainer, the head of spray head has 10mm distance to keep
Parallel construction, and both ends are slotted, flow morphology generates variation when water flow can be made to pass through spray head, is fan-shaped water by columnar water rheology
Face increases the speed of water flow.By calculating the range of spray head fan-shaped water flow covering, the spacing of nozzle is controlled, arranges suitable number
The nozzle of amount enables the water flow of injection that surface for clearance is completely covered.The application of the present apparatus can greatly reduce silt and be difficult to clean
The labour cost handled under state, and the accidents probability of occurrence such as safe and environment-friendly is reduced, save emergency processing cost.
A kind of New Type of Separator cleaning device.The present invention can be adjusted according to the diameter of different separators by part flow arrangement
The width of flushing pipe distribution can adjust the height of flushing pipe distribution by fixed device, be classified into several sections by connecting flange
Flushing pipe connect to achieving the purpose that meet various applicable situations.The water flow in flushing pipe is squeezed in the application of nozzle
It is pressed into the water flow of fan-shaped injection, area is rinsed and increases, water flow dynamics is reinforced, and water flow energy consumption is greatly reduced.New type cleaning device is answered
With, silt can be greatly reduced and be difficult to clean the labour cost handled under state, and reduce the accidents such as safe and environment-friendly occur it is general
Rate saves emergency processing cost.New type cleaning device is reliable for operation, quality is stable, effect improves, directly to oil gas water separator
The operation of long period stable yields generates good influence, can improve the comprehensive benefit of oilfield treatments factory production.
1. a kind of New Type of Separator cleaning device, it is characterised in that: it includes water inlet, part flow arrangement, nozzle, connection method
Orchid, flushing pipe, fixed support.Water flow with pressure enters part flow arrangement by water inlet, and water flow is divided into two strands by one, increases
Clean range, water flow enters flushing pipe after part flow arrangement, enters separator by nozzle water flow and impacts silt, such as separates
Device length is big, and the flushing pipe that the present apparatus can be classified into several sections by connecting flange connects, and is finally fixed on by fixed device
In separator.
2. the New Type of Separator cleaning device, it is characterised in that: reasonable nozzle layout, by between control nozzle
Away from, enable sprinkling water flow surface area for clearance is completely covered.
3. the New Type of Separator cleaning device, it is characterised in that: novel nozzle arrangements, nozzle include tube socket, spray
Head.Tube socket is welded in flushing pipe, and spray head is connected through a screw thread to link together with tube socket.According to the diameter of separator and fixation
The angle φ of the height adjustment nozzle of device makes distance separation device bottom at its injection have the distance of 50-100mm, can maximum effect
The cleaning silt of rate.
4. the New Type of Separator cleaning device, it is characterised in that: novel spray head, spray head are the core knots of the present apparatus
Structure, one section of the spray head are screw threads for being connected to tube socket, and for the other end by the flattening of first retainer, there is 10mm on the head of spray head
Apart from keeping parallelism structure, and open slot is arranged in two sides, and flow morphology generates variation when water flow can be made to pass through spray head, by columnar water
Rheology is the fan-shaped water surface.Head is flattened to 3mm or so, and water flow is by the column of diameter 16mm in 3mm's or so behind head
Fan-shaped sprays out, and increases the speed of water flow.
5. the New Type of Separator cleaning device, it is characterised in that: distributive pipe distribution can be adjusted by part flow arrangement
Width can adjust the height of distributive pipe distribution by regulating device.
Claims (10)
1. a kind of three phases separator cleaning device, it is characterised in that: including tank body, be provided with and axially extend on tank body
Water inlet manifold, water inlet manifold is located at the intracorporal inner end of tank and is connected with U-shaped water pipe, and the closing of U-shaped water pipe front end, rear end is connected to
Water inlet manifold, arranged distribution has several nozzles inclined inwardly downward respectively on two sections of distributive pipes of U-shaped water pipe；U-shaped water pipe is logical
It crosses bracket and is supported on tank interior, U-shaped water pipe is connected and composed by connecting tube between two sections of distributive pipes, connecting tube is that length is adjustable
The telescoping tube of section.
2. three phases separator cleaning device according to claim 1, it is characterised in that: the tank interior is provided with
Two groups of first U-shaped water pipe, the second U-shaped water pipe U-shaped water pipes, two groups of U-shaped water pipes are separately positioned on tank body rear and front end.
3. three phases separator cleaning device according to claim 2, it is characterised in that: the first U-shaped water pipe,
Two U-shaped length of pipe are identical or not identical.
4. three phases separator cleaning device according to claim 1, it is characterised in that: the nozzle rear end is provided with
Round tube, round tube are fixedly connected on distributive pipe by connector tube socket；Round tube leading portion is to be pressed into flat splayed outlet, outlet
Front end is provided with one section and the consistent flat segments of splayed maximum gauge, and flat segments side wall is provided with two sections and enables to spray water
Flow the lateral openings slot that there is divergent trend to form covering of the fan.
5. three phases separator cleaning device according to claim 4, it is characterised in that: the nozzle flattens angle and is
22.5 °~25 °.
6. three phases separator cleaning device according to claim 4, it is characterised in that: the connector tube socket passes through weldering
It connects and is fixedly connected on distributive pipe, connector tube socket is provided with one section of internal thread hole, and the round tube end of nozzle rear end is provided with one section
The external thread section that can be connect with the screw-internal thread fit of connector tube socket.
7. three phases separator cleaning device according to claim 1, it is characterised in that: the distributive pipe is straight by multistage
Spool body is interconnected to constitute by flange.
8. three phases separator cleaning device according to claim 1, it is characterised in that: the U-shaped water pipe passes through tool
There is the U-shaped clip for the semicircular ring being adapted with distributive pipe to be installed on bracket.
9. three phases separator cleaning device according to claim 8, it is characterised in that: the U-shaped clip being capable of pine
It opens so that rotary return pipe adjusts nozzle inclination angle, U-shaped clip can be moved up and down along bracket to adjust U-shaped water pipe height,
So that nozzle and tank base distance are maintained at 50~100mm.
10. three phases separator cleaning device according to claim 4, it is characterised in that: outside the round tube of the nozzle
Diameter is 22mm, and internal diameter 16mm, it is 10mm that splayed, which exports the straight segment length in front end, and open slot is with a thickness of 3~3.5mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811266614.9A CN109127612A (en) | 2018-10-29 | 2018-10-29 | Three phases separator cleaning device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811266614.9A CN109127612A (en) | 2018-10-29 | 2018-10-29 | Three phases separator cleaning device |
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| CN109127612A true CN109127612A (en) | 2019-01-04 |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110280523A (en) * | 2019-07-18 | 2019-09-27 | 百特（福建）智能装备科技有限公司 | A kind of material stirring-up mechanism cleaning device |
| CN111558587A (en) * | 2020-05-19 | 2020-08-21 | 深圳市南星海洋工程服务有限公司 | Horizontal oil-gas-water three-phase separator desanding and cleaning system |
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Address after: 212132 No. 60 Linjiang West Road, Zhenjiang New District, Jiangsu Province Applicant after: Jiangsu Oriental Ruiji Energy Equipment Co., Ltd. Address before: 212132 No. 60 Linjiang West Road, Zhenjiang New District, Jiangsu Province Applicant before: Jiangsu Rujji-Greatec Oil & Gas Projects Co.,Ltd. |