CN109123738B - Guniting device - Google Patents

Guniting device Download PDF

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Publication number
CN109123738B
CN109123738B CN201811069930.7A CN201811069930A CN109123738B CN 109123738 B CN109123738 B CN 109123738B CN 201811069930 A CN201811069930 A CN 201811069930A CN 109123738 B CN109123738 B CN 109123738B
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China
Prior art keywords
tray
plate
guniting
rod
pipe
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CN201811069930.7A
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CN109123738A (en
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童双喜
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Individual
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Individual
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    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
    • A23P30/00—Shaping or working of foodstuffs characterised by the process or apparatus
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L29/00—Foods or foodstuffs containing additives; Preparation or treatment thereof
    • A23L29/30—Foods or foodstuffs containing additives; Preparation or treatment thereof containing carbohydrate syrups; containing sugars; containing sugar alcohols, e.g. xylitol; containing starch hydrolysates, e.g. dextrin

Abstract

The invention relates to the technical field of food processing, in particular to a guniting device which comprises a guniting head, wherein an outlet of the guniting head is vertically downward, a guniting starting and stopping mechanism is arranged in the guniting head, the guniting starting and stopping mechanism is started and sprays powder slurry onto a tray, the tray is positioned in a hot water pool and is linked with the guniting starting and stopping mechanism to start or stop when moving, after the tray is brushed with clear oil, the tray continues to move, so that the guniting starting and stopping mechanism is linked to spray the powder slurry in the tray, the spraying amount of the guniting head is led out to the tray according to actual pressure requirements, and the guniting operation is finished.

Description

Guniting device
Technical Field
The invention relates to the technical field of food processing, in particular to a guniting device.
Background
The sheet jelly is a traditional food in China, is deeply favored by eaters due to unique soft, tender and elastic mouthfeel, is made of raw materials such as rice, mung beans, sweet potato starch, potato starch and the like in different areas, is generally ground into thick liquid and spread on a container or a steaming tool for steaming with water vapor, and is thin and flat soft-skin food with silvery white and bright color, translucency, elasticity and toughness.
The traditional sheet jelly processing mostly adopts a manual mode, when the sheet jelly is manually made, the sheet jelly is added into a copper disc, namely, the copper disc floats on boiled water in a pot, and is stirred by hands to rotate rapidly, so that the sheet jelly is uniformly spread from the center of the disc bottom to the periphery under the action of centrifugal force, is heated and is gelatinized and molded according to the shape and the size of the bottom of a rotary disc, then the copper disc is put into cold water, the copper disc is cooled, the gelatinized and molded sheet jelly is separated from the disc bottom of the copper disc, then the separated paste is spread on a drying curtain made of sorghum rods, then the drying curtain full of the sheet jelly is placed in a drying field for drying, although the efficiency is low, the sheet jelly is stirred manually, under the action of the centrifugal force, the sheet jelly can be uniformly spread along the bottom of the copper disc and is heated under the water-proof heating of the boiled water, the sheet jelly is heated more uniformly and wetly, and the taste of the obtained sheet jelly is better, so that the traditional manual sheet jelly is more popular with consumers.
There is automatic sheet jelly production facility among the prior art, however current sheet jelly production facility is mostly the conveyer belt structure, the fashioned recess has been seted up on the conveyer belt, squeeze into the recess with the starch paste, the in-process that the conveyer belt removed, and heat the sheet jelly through the high temperature of cooking chamber, thereby make the shaping of starch paste, foretell sheet jelly production facility is showing improvement although production efficiency, however, when the starch paste is squeezed into the recess, because the free along the groove split of starch paste is spread in the tank bottom, thereby make the starch paste be located the uneven distribution of recess, thereby lead to the sheet jelly texture after the shaping inhomogeneous, and through the heating of electric heating wire, make the sheet jelly after the shaping of pasting be heated too fast, thereby make the taste soft or hard of sheet jelly uneven, there is great difference in sheet jelly quality after the sun-drying and traditional manual sheet jelly.
The applicant filed a patent named automatic sheet jelly production system on the same day and discloses a sheet jelly processing system capable of simulating manual production, which can remarkably improve the processing efficiency of sheet jelly and ensure the quality of the sheet jelly.
Disclosure of Invention
The purpose of the invention is: the utility model provides a whitewashing device, can realize automatic whitewashing operation, improve the efficiency of sheet jelly production.
In order to achieve the purpose, the invention adopts the technical scheme that:
the guniting device comprises a guniting head, wherein an outlet of the guniting head is vertically downward, a guniting starting and stopping mechanism is arranged in the guniting head, the guniting starting and stopping mechanism is started and sprays powder slurry onto a tray, and the tray is located when a hot water pool moves and is linked with the guniting starting and stopping mechanism to start or stop.
The invention also has the following features:
the utility model discloses a guniting machine, including the structure of spouting head, baffle, center slide bar, flashboard, supporting spring, mounting tube, drive swash plate, baffle, central support, central slide bar, mounting tube, baffle, extension pipe, central support, mounting tube, central slide bar, the upper end of central slide bar is provided with the flashboard, the flashboard constitutes with the last nozzle of extension pipe and opens and close the cooperation, the pole body of central slide bar is overlapped and is equipped with supporting spring, the lower extreme of central slide bar is provided with the spacing ring, supporting spring's upper and lower extreme supports with the lower extreme and the spacing ring of mounting tube respectively and lean on, the guniting opens the shutdown mechanism and includes the drive swash plate that sets up at the lower extreme of central slide bar, the face level and the upper plate face of.
The pipe wall of the extension pipe is provided with a material circulation hole which is used for communicating the extension pipe and the lower cavity chamber.
The upper end of the extension pipe protrudes out of the upper plate surface of the partition plate, the upper end pipe orifice of the extension pipe is cut into an inclined orifice, the upper end surface of the flashboard is arranged into a conical surface, and the lower end of the extension pipe is flush with the upper plate surface of the partition plate.
The protruding outer pipe wall that stretches out the whitewashing head of drive swash plate, the end that stretches out of drive swash plate is provided with triggers the slat, the outer wall of whitewashing head is provided with the extension board, it is provided with the extension rod to slide on the extension board, extension rod level and rod end are connected with the trigger slat, the cover is equipped with first spring on the extension rod, the both ends of first spring respectively with the extension board and trigger the slat and lean on, the whitewashing opens and stops the mechanism and still supports including setting up the clamp plate on the carriage, the clamp plate supports with triggering the slat and leans on or separate.
The last pipe chamber of whitewashing head passes through the hose and supplies thick liquid to be responsible for the intercommunication, be provided with the valve on the hose, supply thick liquid to be responsible for the tank bottoms intercommunication through pipeline and thick liquid transition jar, be provided with the gas tube on the thick liquid transition jar, gas tube and air supply intercommunication, thick liquid transition jar passes through pipeline and thick liquid storage jar intercommunication, be provided with the confession stuff pump on the thick liquid storage jar, the confession stuff pump is used for taking out the thick liquid in the thick liquid storage jar to the thick liquid transition jar in, be provided with check valve on the pipeline of thick liquid transition jar and thick liquid storage jar intercommunication, check valve's the direction of switching on is by the directional thick liquid transition jar of thick liquid storage jar.
The invention also discloses an automatic sheet jelly production system which comprises the slurry spraying device.
Compared with the prior art, the invention has the technical effects that: after the clear oil is brushed on the tray, the tray continues to move, so that the linkage guniting starting and stopping mechanism conducts guniting in the tray, the spraying amount of the guniting head is guided out to the tray according to actual pressure requirements, guniting operation is completed, automatic guniting operation can be achieved through the guniting device, and the efficiency of sheet jelly production is improved.
Drawings
FIGS. 1 and 2 are schematic diagrams of two views of an automated sheet jelly production system;
FIG. 3 is a top view of an automated sheet jelly production system;
FIG. 4 is a top view of the tray and accessories in the cold sink;
FIG. 5 is a front view of the tray and accessories;
FIGS. 6 and 7 are schematic views of two views of the tray and accessories;
FIGS. 8 and 9 are schematic views of the tray and accessories with the lifting beam removed;
FIG. 10 is a top view of FIG. 9;
FIG. 11 is a top view of the rotating post;
FIG. 12 is a cross-sectional view of FIG. 11;
FIGS. 13 and 14 are partial schematic views of the tray and the rotating mechanism from two perspectives;
FIGS. 15 and 16 are front views of the tray in two states turned upside down on the supporting plate;
FIG. 17 is a schematic structural view showing a state change in cooperation of the tray and the shaking mechanism;
FIGS. 18 and 19 are schematic structural views from two perspectives of the support plate;
FIGS. 20 and 21 are schematic views of two perspective structures of the tray;
FIG. 22 is a front view of the tray;
FIGS. 23 and 24 are schematic views of the oil brushing device and the guniting device from two different perspectives;
FIG. 25 is a top view of an oil brush in the oil brushing device;
FIG. 26 is a sectional view of an oil brush in the oil brushing device;
FIGS. 27 and 28 are schematic views showing partial structures of an oil brushing device and a guniting device;
FIG. 29 is a cross-sectional view of a guniting head in the guniting device;
fig. 30 and fig. 31 are schematic views of two viewing angle structures of a material receiving device, a curtain drying feeding device and a curtain drying material receiving device in the system;
fig. 32 and 33 are schematic diagrams of two viewing angle structures of a material receiving device and a drying curtain feeding device in the system;
fig. 34 is a schematic structural view of the receiving device;
FIG. 35 is a schematic view of the structure of FIG. 34 from another perspective;
fig. 36 and 37 are schematic views of two viewing angle structures of a sun shade material receiving device;
FIG. 38 is a schematic view of the construction of a curtain supply apparatus;
fig. 39 is a schematic view of the structure of a sun screen.
Detailed Description
The invention will be further explained with reference to fig. 1 to 39:
in order that the objects and advantages of the invention will be more clearly understood, the invention will now be described in detail with reference to the following examples. It is to be understood that the following text is merely illustrative of one or more specific embodiments of the invention and does not strictly limit the scope of the invention as specifically claimed.
As used herein, the terms "parallel" and "perpendicular" are not limited to their strict geometric definitions, but include tolerances for machining or human error, reasonable and inconsistent.
The guniting device of the invention is explained in detail below by combining the whole automatic sheet jelly production system:
the following describes the specific features of the automated sheet jelly production system in detail:
the automatic sheet jelly production system comprises a tray 10, wherein a tray opening of the tray 10 is vertically upward and is arranged on a rotating device, the rotating device drives the tray 10 to rotate, the rotating device is arranged on a horizontal moving device, a hot water pool 40 and a cold water pool 30 are arranged below the horizontal moving device, and the horizontal moving device drives a rotating mechanism and the tray 10 to move in the hot water pool 40 and the cold water pool 30;
as shown in fig. 1 to 4, the stirred slurry is squeezed into the tray 10, the tray 10 is conveyed into the hot water tank 40 by the horizontal moving device, so that the tray bottom of the tray 10 is immersed in the hot water tank 40, the rotating device is started to rotate the tray 10, so that the slurry in the tray 10 flows towards the center of the tray 10, the slurry is uniformly distributed at the tray bottom of the tray 10, the slurry is positioned in the tray 10 and solidified under the cooking of the hot water tank 40, so as to form sheet jelly, and the horizontal moving device is started again to transfer the tray 10 into the cold water tank 301, so that the gelatinized sheet jelly is separated from the tray bottom of the tray 10, and the discharging is facilitated;
foretell tray 10 rotates down, make the starch receive under the effect of centrifugal force, thereby can make the even bottom of a plate share along tray 10 of starch, and under the water proof heating of hot-water pond 40, make the sheet jelly texture be heated more evenly, warm and moist, thereby make the taste soft or hard of sheet jelly even, the sheet jelly taste of obtaining is better, make the sheet jelly texture after the shaping more even, when consequently the system should improve sheet jelly production efficiency, can solve the not good problem of sheet jelly quality that the automated processing equipment among the prior art produced.
In order to improve the automation level of the system, a discharging device is arranged below the horizontal moving device and is used for discharging the materials in the tray 10;
when the gelatinized sheet jelly is positioned in the tray 10 and is transferred to the discharging device, the sheet jelly in the tray 10 is discharged;
this uninstallation device chooses for use automation equipment to go on as far as possible, also can adopt the artifical mode of getting the material, can further improve the stability that the sheet jelly was unloaded.
Referring to fig. 1 and 2, in order to receive the sheet jelly unloaded from the sheet jelly drying machine, a material receiving device is disposed at a discharge end of the discharging device, and the material receiving device is used for receiving the material unloaded by the discharging mechanism and spreading the material on the drying curtain 100;
when manual discharging is selected, the sheet jelly is manually spread on the drying curtain 100.
In order to prevent the gelatinized sheet jelly from being adhered to the tray bottom of the tray 10, an oil brushing device is further arranged above the hot water tank 40 and is used for brushing oil on the tray bottom of the tray 10;
a layer of clear oil can be lightly brushed on the tray bottom of the tray 10 by utilizing the oil brushing device, so that the gelatinized sheet jelly is prevented from being stuck on the tray bottom of the tray 10, and the gelatinized sheet jelly in the tray 10 can be conveniently unloaded by the unloading device or a manual mode.
In order to further improve the automation level, a guniting device is further arranged above the hot water tank 40, and the guniting device is used for spraying guniting operation to the tray bottom of the tray 10.
Further, as shown in fig. 1 and fig. 2, a material outlet end of the material receiving mechanism is provided with a sun-screen feeding device, the sun-screen feeding device is used for guiding the sun-screen to the sun-screen material receiving device in a manner that the screen surface is horizontal, and the sun-screen material receiving device is used for carrying the sun-screen;
after the sheet jelly stand that the uninstallation got off is put on receiving mechanism, receiving mechanism will shine curtain 100 and derive to shine in the curtain receiving device to shine curtain 100 single emission of sheet jelly on shining the curtain feedway and deriving, after the sheet jelly is located to shine curtain 100 and stand the sheet jelly put well, will shine curtain 100 and derive to shine in the curtain receiving device to the implementation is to shining accepting of curtain 100, after shining the curtain 100 that accepts in the curtain receiving device and taking a lot of, will put things in good order and shine curtain 100 and derive to airing the field and dry, then dry.
Referring to fig. 1, 2 and 5, in order to lift and lower the tray 10, the tray bottom of the tray 10 is respectively contacted with the hot water tank 40-stage cold water tank 30, the rotating device is arranged on the lifting device, and the lifting device drives the rotating device and the tray 10 to lift.
As a preferable scheme of the present invention, as shown in fig. 21 and 22, the bottom of the tray 10 is provided with a spiral blade 11, the spiral blade 11 is arranged along the bottom of the tray 10 in a constant-speed spiral shape as a whole, the bottom of the tray 10 is further provided with a projection 12, the projection 12 is inserted on the support plate 21, and the rotating device drives the support plate 21 to rotate;
as shown in fig. 19 and 21, the protrusion 12 of the tray 10 is inserted into the supporting plate 21, so as to facilitate the detachment and installation of the tray 10 and the supporting plate 21, and the rotating device is not affected to drive the tray 10 to rotate, so as to facilitate the arrangement of the discharging device, and the spiral plate 11 is arranged at the bottom of the tray 10, so as to increase the contact area between the bottom of the tray 10 and the hot water in the hot water tank 40, thereby further improving the gelatinization efficiency of the sheet jelly, and simultaneously increasing the uniformity of heating the tray bottom of the tray 10, and ensuring the quality of the sheet jelly.
Preferably, as shown in fig. 21, the cross section of the spiral piece 11 is overall "V" shaped and has different widths, and the wider side of the spiral piece 11 is fixed to the bottom of the tray 10;
the two sides of the cross section of the spiral piece 11 are different, so that hot water can conveniently flow into the space between the spiral pieces 11, and in the rotating process of the tray 10, the hot water in the hot water tank 40 can be screwed into the space between the spiral pieces 11, so that the tray bottom of the tray 10 is immersed in the hot water, the heating efficiency of the tray 10 can be obviously improved, and the quality of sheet jelly is ensured.
In order to effectively fix the tray 10 and the support plate 21, as shown in fig. 21, the tray 10 is prevented from moving during rotation, the whole projection 12 is arc-shaped and extends along the circumferential direction of the lower plate surface of the tray 10, and two projections 12 are symmetrically arranged along the center of the tray 10;
as shown in fig. 19, a clamping groove 211 is formed in an upper plate surface of the supporting plate 21, the protrusion 12 is clamped in the clamping groove 211, a lower end surface of the protrusion 12 protrudes out of a lower end surface of the spiral piece 11, and a gap is formed between a bottom surface of the tray 10 and the supporting plate 21;
the lower end surface of the projection 12 protrudes out of the lower end surface of the spiral sheet 11, so that a gap for introducing hot water is formed between the tray 10 and the support plate 21, and the bottom of the tray 10 can be immersed in the hot water tank 40, thereby ensuring the heating effect on the tray 10.
The supporting plate 21 is in an original plate shape, a central groove 21b is formed in the center of the upper plate surface of the supporting plate 21, the central groove 21b is used for accommodating the spiral piece 11, a communication groove 21a is formed in the edge of the central groove 21b, and the communication groove 21a is used for communicating the central groove 21b with the outside, so that hot water or boiled water can be quickly guided into the central groove 21b, and the tray 10 can be quickly heated or cooled.
With reference to fig. 13 to 16, in order to realize the rotational support of the tray 10 and simulate the effect of manually rotating the tray 10, the rotating mechanism includes a rotating rod 22 disposed at the center of the lower plate surface of the supporting plate 21, the rotating rod 22 of the driving mechanism rotates, a supporting rod 23 is further disposed below the plate surface of the supporting plate 21, a ball 231 is disposed at the vertical upper end of the supporting rod 23, the ball 231 abuts against the lower plate surface of the supporting plate 21, a plurality of supporting rods 23 are equidistantly distributed along the circumferential direction of the supporting plate 21, and the rotating rod 22 is disposed at the middle position of the region surrounded by the plurality of supporting rods 23;
in the process that the rotating rod 22 is driven by the driving mechanism to rotate, the tray 10 is rotated, and the rolling support to the tray 10 is implemented by the balls 231 at the upper ends of the supporting rods 23 which are equidistantly arranged along the circumferential direction of the lower disc surface of the tray 10, so that the tray 10 is prevented from being inclined, the stability of the rotating support to the tray 10 is ensured, and the uniformity of the bottom heating to the tray 10 is ensured.
Further, the support plate 21 is also connected with a jolting mechanism, and the jolting mechanism is used for driving the support plate 21 to perform jolting motion;
as shown in fig. 17, after the tray 10 is rotated horizontally for a period of time, the slurry is uniformly distributed along the tray bottom of the tray 10, and the preliminary gelatinization of the contact position between the sheet jelly and the tray bottom of the tray 10 is already realized in the heating process, and a layer of grease on the surface of the tray 10 basically avoids the problem that the sheet jelly is adhered to the tray bottom of the tray 10, at this time, the shaking mechanism is started to make the support plate 21 in a shaking state, so that the tray 10 in a shaking state, so that a part of the hot water in the hot water tank 40 is introduced into the tray 10, and further gelatinization and consolidation of the outer surface of the sheet jelly in the tray 10 is further realized, so that the sheet jelly in the tray 10 forms a complete and tough sheet jelly, and the subsequent discharge is facilitated;
when the jolt mechanism is driven, after hot water is introduced into a part of the tray 10, the mechanism starts the lifting device to separate the tray 10 from the hot water pool 40, so that the jolt mechanism continues to act for a period of time, and the hot water in the tray 10 flows out of the tray 10.
Specifically, as shown in fig. 14 and 18, the jolt mechanism includes a limiting tube 213 disposed on the lower plate surface of the supporting plate 21, a limiting inclined surface 2131 is cut on the lower end surface of the limiting tube 213, the rotating rod 22 is disposed in the limiting tube 213, the lower end of the rotating rod 22 is connected to one end of the universal joint 24, the driving mechanism includes a driving rod 241 connected to the other end of the universal joint 24, a sliding block 242 is sleeved on a rod body of the driving rod 241, a shift lever 243 vertically extends from the sliding block 242, and the upper end of the shift lever 243 abuts against or is separated from the limiting inclined surface 2131;
as shown in fig. 17, after the tray 10 rotates for a period of time, the shaking mechanism is started, so that the shift lever 243 on the slider 242 abuts against the limit inclined plane 2131, and when the shift lever 243 abuts against the lower end of the limit inclined plane 2131 in the process that the rotating rod 22 drives the tray 10 to rotate, one side of the tray 10 deflects towards the lower end, and when the shift lever 243 abuts against the high end of the limit inclined plane 2131, the other side of the tray 10 deflects towards the lower end, so that the tray 10 performs a shaking motion, which facilitates guiding the boiled water in the hot water tank 40 into the tray 10, and further pasting and solidifying the hot water in the tray 10;
the above-mentioned lower end of the rotation lever 22 is connected to one end of the universal joint 24, and the other end of the universal joint 24 is connected to the driving lever 241, thereby allowing the tray 10 to assume a posture of rotation and shaking.
In order to realize the movable support of the tray 10 which shakes, the lower end of the support rod 23 is slidably arranged on the support frame plate 232, the sliding direction is vertical, the support rod 23 is provided with a limit ring 233, the support rod 23 is sleeved with a floating spring 234, and the upper end and the lower end of the floating spring 234 are respectively abutted against the limit ring 233 and the support frame plate 232;
when the shift lever 243 abuts against the lower end of the limiting inclined surface 2131, the tray 10 compresses the floating spring 234 below one side, so that one side of the tray 10 is deflected towards the lower end; when the shift lever 243 abuts against the high end of the limit inclined plane 2131, the tray 10 compresses the floating spring 234 below the support rod 23 on the other side, so that the other side of the tray 10 deflects towards the low end, and the tray 10 moves in a jolting manner;
when the jolt mechanism stops, the supporting rod 23 makes the tray 10 return to the horizontal posture of the plate opening under the action of the elastic reset force of the floating spring 234, and the ball 231 on the supporting rod 23 is used for stably supporting the tray 10 without influencing the normal rotation of the tray 10;
as shown in fig. 13 and 14, in order to improve the stability of supporting the tray 10, the support rods 23 may be equally distributed along the circumferential direction below the tray 10 by 4 pieces.
In order to conveniently realize the starting and closing of the winnowing mechanism, the driving rod 241 is rotatably arranged on the frame plate 25, a return spring 2411 is further sleeved on the driving rod 241, and the upper end and the lower end of the return spring 2411 are respectively abutted against the sliding block 242 and the frame plate 25;
as shown in fig. 17, the pressing slider 242 rotates downward along the driving rod 241, and during the process of compressing the return spring 2411, the shift lever 243 is separated from the inclined limit surface 2131, so that the normal rotation that the tray 10 is horizontal to the disk surface is realized.
As shown in fig. 8 and 9, a first gear 243 is disposed on the lower end of the driving rod 241, which extends out of the lower plate surface of the support frame plate 232, a second gear 2321 and a third gear 2322 are further rotatably disposed on the support frame plate 232, the second gear 2321 is meshed with the first gear 243, the third gear 2322 is meshed with the second gear 2321, a vertical rod 2323 is disposed on the third gear 2322, a fourth gear 2324 is disposed at the upper end of the vertical rod 2323, the driving mechanism further includes a driving gear 26, the driving gear 26 is connected to the driving motor 261, and the driving gear 26 is meshed with the fourth gear 2324;
when the rotation and shaking operations of the tray 10 are realized, the driving motor 261 is started, so that the fourth gear 2324 and the vertical bar 2323 are rotated, and the first gear 243 is driven to rotate the driving rod 241;
the transmission structures for the rotation of the tray 10 face upward, so that the arrangement of the driving motor 261 is conveniently realized, and the driving motor 261 is prevented from contacting with the water in the hot water tank 40;
the driving motor 261 is a stepping motor, so that the number of rotation turns of the tray 10 can be effectively set, the stop position of the tray 10 can be determined, and the subsequent turning-up and discharging of the tray 10 are facilitated, so that the gelatinized sheet jelly in the tray 10 can be conveniently discharged.
In order to improve the processing efficiency of the sheet jelly, as shown in fig. 6 to 9, the trays 10 are arranged in 4 groups at equal intervals along the circumferential direction of the rotating shaft of the driving motor 261, the 4 groups of trays 10 are respectively connected with respective shaking mechanisms and driving mechanisms, and the shaking mechanisms and the driving mechanisms drive the 4 groups of trays 10 to shake and rotate synchronously;
the arrangement of the winnowing mechanism and the driving mechanism can be independently designed into a driving motor 261, so that the arrangement of a power mechanism is reduced, and the cost of the system is reduced.
Specifically, in order to implement the installation of the above-mentioned apparatus, a support frame bar 2325 vertically extends on the support frame plate 232, a support frame 2326 is disposed at an upper end of the support frame bar 2325, and the driving motor 261 is fixed on the support frame 2326;
the above-mentioned lifting device can be connected with the supporting frame 2326, so as to lift the whole equipment, and the normal rotation of the tray 10 is not affected.
Specifically, as shown in fig. 7, a connecting rod 244 extends vertically from the sliding block 242 of the shaking mechanism, the upper end of the connecting rod 244 is connected to a lifting frame 245, a lifting cylinder 246 is further disposed on the supporting frame 2326, and a piston rod of the lifting cylinder 246 is vertical and fixed to the lifting frame 245;
when the shaking mechanism is not needed to be started, the lifting frame 245 moves up and down by starting the lifting cylinder 246, so that the driving rod 243 is linked to abut against or separate from the limit inclined plane 2131, and the shaking mechanism is stopped and started.
Referring to fig. 3 and 4, in order to facilitate the operations of brushing oil and injecting slurry into the tray 10, a shifting mechanism is further disposed on the horizontal moving device, the shifting mechanism is configured to drive the supporting frame 2326 and the accessories to perform an interval rotation, and the shifting mechanism drives the supporting frame 2326 to rotate at an interval angle of 90 °;
when the horizontal moving device drives the whole tray 10 to move along the hot water tank 40, the shifting mechanism drives the supporting frame 2326 and the accessories to perform the interval rotation action, so that one of the 4 trays 10 is exposed outside, the oil brushing and grouting operation on the tray bottom of the tray 10 is conveniently realized, and the subsequent discharging of gelatinized sheet jelly in the tray 10 is facilitated.
Referring to fig. 6 and 7, in order to realize rotation and lifting operations of the support frame 2326 and the accessories, a rotation column 27 is vertically arranged on the support frame 2326, the lifting device includes a lifting beam 28, the upper end of the rotation column 27 is rotatably arranged on the lifting beam 28, a limit pulley block 281 is arranged on the lifting beam 28, the limit pulley block 281 is arranged in a limit sliding groove 282 in a rolling manner, a lifting rack 283 is further arranged beside the limit sliding groove 282, a lifting gear 2811 is further coaxially arranged on the limit pulley block 281, the lifting gear 2811 is engaged with the lifting rack 283, a driving wheel 2812 is further coaxially arranged on the limit pulley block 281, and the driving wheel 2812 is connected with a lifting motor 2813 through a synchronous belt;
when the lifting of the lifting beam 28 needs to be realized, the lifting motor 2813 is started, so that the lifting rack 283 is linked to be meshed with the lifting rack 283, the lifting beam 28 is positioned in the limiting sliding groove 282 to roll, and the lifting operation of the lifting beam 28 is realized;
the lifting motor 2813 can also be a stepping motor, so that the lifting height of the whole equipment can be controlled conveniently.
In order to realize the horizontal driving of the whole equipment, as shown in fig. 1 and fig. 2, the horizontal moving device includes a horizontal sliding rail 29, the horizontal sliding rail 29 is slidably disposed above the hot water tank 40 and the cold water tank 30, the lifting rack 283 and the limiting sliding groove 282 are slidably disposed on the horizontal sliding rail 29, and the horizontal driving mechanism drives the lifting beam 28 to slide on the horizontal sliding rail 29;
the horizontal driving mechanism may be a rodless cylinder or a motor and chain structure, gears are arranged on the lifting rack 283 and the limiting sliding groove 282, one end of the horizontal sliding rail 29 is provided with a gear, the other end of the horizontal sliding rail 29 is provided with a motor, the gears are connected through a chain, and the gears are started through a starting motor, so that the horizontal movement of the lifting rack 283 and the limiting sliding groove 282 is realized.
Further, as shown in fig. 3 and 4, the toggle mechanism includes a first rod 41 disposed above the hot water tank 40, the first rod 41 is disposed along the length direction of the hot water tank 40, a toggle rod 411 is disposed on the first rod 41, the toggle rods 411 are disposed at equal intervals along the length direction of the first rod 41, 4 shift rods 271 are suspended at equal intervals on the rod body of the rotating column 27, the shift rods 271 are horizontal and are distributed at equal intervals along the circumferential direction of the rotating column 27, and the lower end rod body of the toggle rod 411 is abutted against or separated from the rod body of the shift rod 271;
when the horizontal moving device pushing device is located at the hot water tank 40 and moves, the poke rod 411 of the first rod 41 abuts against the stop rod 271 of the rotating column 27, so that the rotating column 27 is rotated.
Further, as shown in fig. 10 to 12, in order to realize that the rotating column 27 can rotate 90 °, the upper end of the rotating column 27 is provided with a positioning plate 272, 4 grooves are equidistantly distributed on the rim of the positioning plate 272 in the circumferential direction, the grooves are in arc transition, the upper plate surface of the lifting beam 28 is provided with a connector 281, the connector 281 is provided with a cavity, an elastic piece 282 is arranged in the cavity, one end of the elastic piece 282 is provided with a clamping connector 283, the clamping connector 283 abuts against or is separated from the groove bottom of the groove, the upper end of the rotating column 27 is provided with a T-shaped head, and the upper end of the rotating column 27 is rotatably supported with the cavity through a thrust bearing 284;
when the clamping joint 283 abuts against the groove bottom of the groove, the rotation locking of the rotating column 27 can be realized by utilizing the clamping joint 283, so that the random rotation of the rotating column and accessories is avoided, and the oil brushing and grouting operation on the tray 10 is conveniently implemented subsequently.
Referring to fig. 23 to 28, the specific structure of the oil brushing device is described in detail as follows:
the oil brushing device comprises an oil brush 51 arranged above the hot water pool 40, bristles of the oil brush 51 are abutted against or separated from the tray 10, an oil box 52 is arranged on the oil brush 51, oil is stored in the oil box 52, the oil box 52 is communicated with the oil brush 51, an oil storage sponge 53 is arranged in the oil box 52, an oil squeezing mechanism is arranged in the oil box 52, and the tray 10 is positioned when the hot water pool 40 moves and is linked with the oil squeezing mechanism to squeeze the oil storage sponge 53;
when the horizontal moving device pushing equipment is located on the hot water tank 40 and moves, the lifting device enables the tray 10 to be located at a high position and separated from hot water in the hot water tank 40, and when the horizontal moving device pushing equipment is located on the hot water tank 40 and moves, the oil squeezing mechanism is linked to squeeze the oil storage sponge 53, so that grease stored in the sponge 53 is guided into the oil brush 51, and oil is uniformly brushed on the disc surface of the tray 10.
Specifically, as shown in fig. 26, in order to prevent excessive oil from being applied to the tray surface of the tray 10, the bristles of the oil brush 51 are made of sponge, the oil brush 51 further includes a brush plate 511, a through hole is formed in the brush plate 511, the bristles penetrate through the through hole, an oil sealing sponge 512 is arranged on the upper plate surface of the brush plate 511, the oil sealing sponge 512 and the brush plate 511 are arranged in the oil box 52, a through hole is formed in the bottom of the oil box 52, and the bristles of the oil brush 51 penetrate through the through hole of the oil box 52 and extend downward;
the brush plate 511 is arranged at the bottom of the oil box 52, and the oil sealing sponge 512 is arranged on the brush plate 511, so that oil leakage can be avoided, oil can be stored by using the oil sealing sponge 512, and excessive release of the oil can be avoided when the disc surface of the tray 10 is contacted with the bristles made of sponge;
the oil squeezing mechanism releases grease stored in the oil storage sponge 53 on the oil sealing sponge 512 in an intermittent manner, so that the bristles 51 always contain grease, and the grease can be uniformly and slightly coated on the tray 10 when the disk surface of the tray 10 is in contact with the bristles made of sponge materials.
Specifically, as shown in fig. 7, the oil squeezing mechanism includes a trigger plate 2327 disposed on the support frame 2326, the oil box 52 is provided with a squeezing rod 54, a rod end of the squeezing rod 54 extending into the oil box 52 is provided with a squeezing plate 541, a rod body of the squeezing rod 54 is sleeved with a trigger spring, and the tray 10 is located when the hot water tank 40 moves and makes the trigger plate 2327 abut against or separate from the rod end of the squeezing rod 54;
when the horizontal moving device pushes the equipment to be located in the hot water pool 40 to move, the trigger plate 2327 is extruded with the extrusion rod 54, so that the extrusion rod 54 is used for extruding the oil storage sponge 53, and grease in the oil storage sponge 53 is extruded into the oil sealing sponge 512; after the tray 10 is stirred by the stirring mechanism to rotate by 90 degrees, the tray 10 moves for a certain distance in the horizontal direction, and oil brushing and grouting operations are conveniently realized.
Referring to fig. 27 and 28, in order to achieve floating oil brushing on the tray surface of the tray 10 and avoid the influence of the oil brush 51 on the horizontal movement of the tray 10, a torsion bar 55 is disposed at the box opening of the oil box 52, the torsion bar 55 is vertically and rotatably disposed on the bracket 56, a torsion spring 551 is sleeved on the torsion bar 55, two ends of the torsion spring 551 respectively abut against the bracket 56 and the box opening of the oil box 52, an oil supply hose is disposed in the oil box 52 and is communicated with an oil supply mechanism, and the oil supply mechanism intermittently introduces oil into the oil box 52;
under the action of the reset force of the torsion spring 551, the oil brush 51 is reset to a proper position, and the oil brushing operation on the disc surface of the adjacent tray 10 is implemented.
Referring to fig. 27 and 28, after a layer of base oil is applied to the tray bottom of the tray 10, the horizontal moving device drags the tray 10 to horizontally move, so as to perform a slurry spraying operation on the tray 10, the slurry spraying device includes a slurry spraying head 61 arranged beside the oil brushing device, an outlet of the slurry spraying head 61 is vertically downward, a slurry spraying start-stop mechanism is arranged in the slurry spraying head 61, the slurry spraying start-stop mechanism is started and sprays slurry onto the tray 10, and the tray 10 is located when the hot water tank 40 moves and is linked with the slurry spraying start-stop mechanism to start or stop;
after the tray 10 is brushed with clear oil, the tray continues to move, so that the slurry spraying starting and stopping mechanism is linked to spray slurry in the tray 10, and the slurry spraying time can be determined according to the flow of the slurry spraying head 61.
Further, as shown in fig. 29, the slurry spraying head 61 is integrally tubular, a partition 611 is arranged in a tube cavity of the slurry spraying head 61, the partition 611 divides the tube cavity of the slurry spraying head 61 into an upper chamber and a lower chamber, an extension tube 612 is arranged on a lower plate surface of the partition 611, a central support 6121 is arranged in a tube cavity at the lower end of the extension tube 612, an installation tube 6122 is arranged in the center of the central support 6121, a central slide bar 6123 is arranged in the installation tube 6122, a shutter 6124 is arranged at the upper end of the central slide bar 6123, the shutter 6124 and an upper tube opening and closing fit of the extension tube 612 are formed, a support spring is sleeved on a rod body of the central slide bar 6123, a limit ring is arranged at the lower end of the central slide bar 6123, the upper end and the lower end of the support spring are respectively abutted against the lower end of the installation tube 6122 and the limit ring, the slurry spraying start-stop, the plate surface of the driving inclined plate 614 is horizontal, and the upper plate surface is provided with a driving inclined surface 6141;
the slurry spraying start and stop mechanism starts the slurry spraying head 61, the central sliding rod 6123 arranged on the mounting pipe 6122 of the slurry spraying head 61 abuts against the driving inclined plate 614, so that the elastic force of the supporting spring is overcome, the gate plate 6124 is separated from the upper pipe opening of the extension pipe 612, the slurry led into the upper chamber of the slurry spraying head 61 is led into the lower chamber along the extension pipe 612, and the slurry is extruded into the tray 10, so that the grouting operation is completed;
the driving inclined plane 6141 of the driving inclined plate 614 abuts against or is separated from the central sliding rod 6123, so that the central sliding rod 6123 can move up and down, the flashboard 6124 can be opened and closed, when the tray 10 is located in the hot water pool 40 to move, the driving inclined plate 614 can slide, and therefore the shutdown operation of the grouting machine of the tray 10 can be conveniently realized.
In order to ensure that the slurry led into the extension pipe 612 is led out into the slurry spraying head 61, a material flow through hole 6125 is formed in the pipe wall of the extension pipe 612, and the material flow through hole 6125 is used for communicating the extension pipe 612 and the lower chamber;
the slurry introduced into the extension pipe 612 is discharged from the material flow hole 6125 and thus from the slurry nozzle 61.
Further, the upper end of the extension pipe 612 protrudes out of the upper plate surface of the partition 611, the upper end pipe orifice of the extension pipe 612 is cut into an oblique opening, the upper end surface of the gate plate 6124 is set into a conical surface, and the lower end of the extension pipe 612 is flush with the upper plate surface of the partition 611;
the upper end nozzle of the extension pipe 612 is cut into an oblique opening, so that slurry flows into the extension pipe 612 from the lower end of the nozzle of the extension pipe 612 under the action of external pressure, and the slurry is discharged;
the upper end surface of the shutter plate 6124 is provided with a tapered surface, so that the slurry is prevented from adhering to the upper surface of the shutter plate 6124.
Specifically, the driving sloping plate 614 protrudes out of the outer pipe wall of the guniting head 61, the protruding end of the driving sloping plate 614 is provided with a trigger strip 6142, the outer wall of the guniting head 61 is provided with an extension plate 615, an extension rod 616 is slidably arranged on the extension plate 615, the extension rod 616 is horizontal, the rod end of the extension rod 616 is connected with the trigger strip 6142, a first spring 617 is sleeved on the extension rod 616, two ends of the first spring 617 are respectively abutted against the extension plate 615 and the trigger strip 6142, the guniting start-stop mechanism further comprises a pressing plate 2328 arranged on a supporting frame 2326, and the pressing plate 2328 is abutted against or separated from the trigger strip 6142;
as shown in fig. 3, the pressing plate 2328 is provided with a straight section, when the pressing plate 2328 abuts against the trigger bar 6142, the driving sloping plate 614 is opened, so that the extension pipe 612 is opened for a certain opening time, and the slurry is guided into the lower end of the slurry spraying head 61 from the extension pipe 612 and guided out to the tray 10, so that sufficient slurry can be sprayed onto the tray 10;
when the pressing plate 2328 is disengaged from the triggering strip 6142, the tube wall of the upper end nozzle of the extension tube 612 is pressed by the elastic restoring force of the first spring 617, so that the grouting operation for the tray 10 is stopped.
Specifically, as shown in fig. 23 and 24, an upper pipe cavity of the slurry spraying head 61 is communicated with a slurry supply main pipe 62 through a hose, a valve 63 is arranged on the hose, the slurry supply main pipe 62 is communicated with a tank bottom of a slurry transition tank 64 through a pipeline, an inflation pipe 65 is arranged on the slurry transition tank 64, the inflation pipe 65 is communicated with an air source, the slurry transition tank 64 is communicated with a slurry storage tank 66 through a pipeline, a slurry supply pump is arranged on the slurry storage tank 66 and used for pumping slurry in the slurry storage tank 66 into the slurry transition tank 64, a one-way valve 67 is arranged on a pipeline through which the slurry transition tank 64 is communicated with the slurry storage tank 66, and the conduction direction of the one-way valve 67 is directed to the slurry transition tank 64 through the slurry storage tank 66;
in the slurry storage tank 66, the stirrer is started to stir the slurry, the slurry supply pump is started to pump the slurry into the slurry transition tank 64, gas is introduced into the gas filling pipe 65, the slurry in the slurry transition tank 64 is led out into the slurry supply main pipe 62 and is pressed into the upper pipe cavity of the slurry spraying head 61, and therefore continuous slurry supply is achieved;
a one-way valve 67 is arranged on a pipeline for communicating the slurry transition tank 64 with the slurry storage tank 66, so that an air source can be always communicated with the inflation pipe 65, the interior of the slurry spraying head 61 is always in a high-pressure state, when the tray 10 moves above the hot water tank 40, the slurry spraying head 61 is opened, slurry can be introduced into the tray 10, the interior of the slurry spraying head 61 is ensured to be always in a pressure state, and when the slurry spraying head 61 is opened, slurry spraying operation in the tray 10 can be effectively realized;
after the clear oil and the sprayed slurry are respectively brushed on the 4 trays 10, starting a lifting device to enable the 4 trays 10 to descend into a hot water tank 40, starting a rotating device to rotate the trays 10, thereby realizing gelatinization of the slurry to form complete sheet jelly, then performing shaking operation, starting the lifting device to enable the 4 trays 10 to be lifted into a cold water tank 30, starting the lifting device to enable the 4 trays 10 to descend to be immersed in the cooling water in the cold water tank 30, thereby realizing cooling of the sheet jelly, enabling the sheet jelly to have higher toughness and facilitating subsequent unloading operation;
after the sheet jelly in the tray 10 is cooled, the lifting device is started, so that the tray 10 is lifted from the cold water pool 30 and is transported to the discharging device for discharging.
Specifically, as shown in fig. 1 and 2, the discharging device comprises a second bar 71, the second bar 71 is parallel to the moving direction of the horizontal moving device, a stop bar 711 is arranged at equal distance along the second bar 71, the discharging device also comprises a supporting plate 13 arranged at the edge of the tray 10, a discharging sliding plate 214 arranged on the supporting plate 21, the discharging slide plate 214 is in the shape of a circular arc strip, an arc chute 2141 is arranged on the discharging slide plate 214, the tray 10 is provided with a material sliding rod 10a which is arranged in the arc chute 2141 in a sliding way, a lifting rod 72 is arranged beside the material receiving device, the lifting rod 72 is vertical and connected with a discharging cylinder 73, the discharging cylinder 73 is vertical, and enables a piston rod to abut against or separate from the discharging sliding plate 214, when the piston rod of the discharging cylinder 73 abuts against the discharging sliding plate 214, the material sliding rod 10a of the tray 10 slides along the arc chute 2141 and makes the disc opening of the tray 10 face downwards;
when the horizontal moving device transfers the tray 10 to the position of the discharging device, the stop lever 711 on the second bar 71 abuts against the stop lever 271 of the rotating column 27, so that the rotating column 27 is rotated, the tray 10 is in a 90-degree interval type rotating posture, the lifting lever 72 arranged beside the receiving device abuts against the discharging sliding plate 214, the material sliding lever 10a of the tray 10 slides along the arc-shaped sliding groove 2141, the opening of the tray 10 faces downwards, the tray 10 is reversely buckled on the receiving device, and the sheet jelly in the tray 10 is discharged;
the lower plate surface of the discharging sliding plate 214 is set to be an inclined surface, when the jacking rod 72 abuts against the inclined surface of the discharging sliding plate 214, the material sliding rod 10a of the tray 10 slides to the rod end, and under the action of self gravity, the material sliding rod 10a of the tray 10 is rapidly turned to the material receiving device, so that the sheet jelly in the tray 10 is buckled on the material receiving device.
Further, a reset rod 74 is arranged beside the material receiving device, the reset rod 74 is vertical and connected with a reset cylinder 75, the reset cylinder 75 is vertical and enables a piston rod to abut against or separate from the discharging sliding plate 214, and when the piston rod of the reset cylinder 75 abuts against the discharging sliding plate 214, the material sliding rod 10a of the tray 10 slides along the arc-shaped chute 2141 and enables the tray 10 to slide above the supporting plate 21;
after the sheet jelly in the 4 trays 10 is unloaded, the horizontal moving device drives the four trays 10 to move in reverse, and the trays 10 continue to present a clearance type rotation posture of 90 degrees, the reset cylinder 75 is started, so that the reset rod 74 abuts against the unloading sliding plate 214, and the material sliding rod 10a of the tray 10 slides along the arc-shaped sliding groove 2141 and the tray 10 slides to the upper part of the supporting plate 21, so that the reset of the tray 10 is realized, and the cyclic reciprocating of the next sheet jelly making is realized.
The following describes the structural characteristics of the receiving device in detail:
as shown in fig. 30 to 35, the receiving device includes a receiving belt 81, a belt surface of the receiving belt 81 is horizontal, and a length direction of the receiving belt is parallel to a moving direction of the horizontal moving device, an upper belt surface of the receiving belt 81 is provided with a leveling roller 82, a roller length direction of the leveling roller 82 is horizontal and perpendicular to a conveying direction of the receiving belt 81, the leveling roller 82 is provided with bristles and is close to the upper belt surface of the receiving belt 81, a rotating direction of the leveling roller 82 is opposite to the rotating direction of the receiving belt 81, and the curtain supply device is disposed below a discharge port of the receiving belt 81;
when the receiving tray 10 is used for discharging, the receiving tray 10 is used for discharging in an equidistant mode, so that the sheet jelly can be equidistantly distributed on the receiving belt 81, and after the receiving belt 81 is distributed, the flattening roller 82 is started, and uneven sheet jelly is flattened by using the bristles;
the bristles should be soft bristles to prevent the sheet jelly from being squeezed, and the flattening rollers 82 can be arranged in parallel at intervals to ensure that the sheet jelly can be flattened.
Preferably, as shown in fig. 34 and 35, the material receiving belt 81 is composed of a plurality of cross bars arranged at equal intervals, a discharging brush plate 83 is arranged at the discharging end of the material receiving belt 81, bristles are arranged on the discharging brush plate 83, the discharging brush plate 83 is connected with a horizontal sliding mechanism, and the horizontal sliding mechanism drives the bristles of the discharging brush plate 83 to protrude or be far away from the gap between the cross bars of the material receiving belt 81;
in order to unload the sheet jelly led out from the material receiving belt 81, the discharging end of the material receiving belt 81 is provided with the discharging brush plate 83, and under the driving action of the smooth moving mechanism, bristles of the discharging brush plate 83 protrude or are far away from the gap of the cross rod of the material receiving belt 81, so that the sheet jelly attached to the cross rod of the discharging end of the material receiving belt 81 is pushed out, one end of the sheet jelly at the discharging end is hung, and the sheet jelly is conveniently spread on the drying curtain 100.
Specifically, as shown in fig. 35, the horizontal sliding mechanism includes a frame plate 84 disposed in the discharging end of the material receiving belt 81, a sliding rod 841 is disposed on the frame plate 84, the sliding rod 841 is horizontal in the length direction and parallel to the length direction of the material receiving belt 81, a connecting bracket 842 is slidably disposed on the sliding rod 841, the connecting bracket 842 is connected to the discharging brush plate 83, the sliding rod 841 is disposed in a "T" shape, a spring 843 is sleeved on the sliding rod 841, two ends of the spring 843 are respectively connected to the connecting bracket 842 and the rod end of the sliding rod 841 to abut against, a driving roller 811 is disposed in the discharging end of the material receiving belt 81, a driving wheel 812 is eccentrically disposed on the driving roller 811, and the driving wheel 812 abuts against the back of the discharging brush plate 83;
when the driving roller 811 of the material receiving belt 81 rotates, the linkage driving wheel 812 enables the discharging brush plate 83 to present a telescopic action in the horizontal direction, so that the discharging of the sheet jelly at the discharging end of the material receiving belt 81 is realized, and the normal conduction of the sheet jelly at the discharging end position is not influenced.
Specifically, as shown in fig. 30 to 33, the sun shade feeding device includes a feeding frame 91 disposed below the material receiving belt 81, the frame opening of the feeding frame 91 faces upward, the curtain surface of the sun shade 100 is horizontal and stacked in the feeding frame 91, a lifting mechanism is disposed on the feeding frame 91, the lifting mechanism drives the sun shade 100 to protrude out of the upper end opening position of the feeding frame 91, a pushing mechanism is further disposed at the frame opening position of the feeding frame 91, and the pushing mechanism pushes the sun shade 100 protruding out of the upper end opening position of the feeding frame 91 to the discharge end position of the material receiving belt 81;
when the sheet jelly is led out from the discharge end of the material receiving belt 81, the feeding frame 91 of the curtain drying feeding device is used for horizontally leading the curtain drying 100 out to the position below the discharge end of the material receiving belt 81, so that the sheet jelly is received, the sheet jelly is placed, and the subsequent airing is facilitated;
the single drying curtain 100 protruding out of the opening position at the upper end of the material supply frame 91 is pushed to the material discharge end position of the material receiving belt 81 by the aid of the pushing mechanism, and single material supply of the drying curtain 100 is achieved conveniently.
Specifically, as shown in fig. 39, the sun screen 100 includes a screen rod 101 arranged in parallel at intervals, two sides of the screen rod 101 are provided with a supporting frame 102, the supporting frame 102 is in a strip shape, and the outsides of two ends of the supporting frame 102 are provided with push plates 103;
this braced frame 102 conveniently realizes the sliding guide to shining curtain 100 for shine curtain 100 and derive to the discharge end below position that connects material area 81 with the horizontal gesture of curtain face, and set up push pedal 103 in braced frame 102's the outside, thereby conveniently realize the propelling movement of shining curtain 100.
Specifically, as shown in fig. 30, 31 and 38, the pushing mechanism includes pushing belts 92 disposed on two sides of a frame opening of the feeding frame 91, a length direction of the pushing belts 92 is parallel to a length direction of the material receiving belt 81, two pushing plates 921 are disposed on the pushing belts 92, and the pushing plates 921 abut against the pushing plates 103 of the supporting frame 102;
when the material receiving belt 81 is started, the material pushing belt 92 of the material pushing mechanism is synchronously started, so that the sun screen 100 is guided out to the position below the material receiving belt 81 in a screen surface horizontal posture, and the bearing of the sheet jelly is realized;
the material pushing belts 92 are arranged on two sides of the frame opening of the material supplying frame 91, so that the stability of the supply of the sun screen 100 can be improved;
the two material pushing plates 921 are disposed on the material pushing belt 92, and when the material pushing belt 92 is unfolded, the distance between the two material pushing plates 921 should be identical to the length of the supporting frame 102, so that the continuous feeding of the sun screen 100 can be realized.
Further, as shown in fig. 33, limiting plates 93 are disposed on two sides of the frame opening of the feeding frame 91, a length direction of each limiting plate 93 is parallel to a length direction of the material receiving belt 81, a lower plate surface of each limiting plate 93 is provided with a plurality of balls, the plurality of balls are arranged at intervals along the length direction of each limiting plate 93, and an upper plate surface of a support frame 102 of the sun shade 100 abuts against the balls;
when a single sun-cured curtain 100 shows in the frame mouth position of feed frame 91, the face leans on with the ball on sun-cured curtain 100's braced frame 102 to the realization is to a single spacing of sun-cured curtain 100, and a single sun-cured curtain 100 is derived to sun-cured curtain receiving device from feed frame 91's frame mouth position in, when accomplishing to accept the sheet jelly, and the realization is to the operation of putting things in good order of sun-cured curtain.
Further, as shown in fig. 38, the lifting mechanism includes a lifting plate 94 disposed at the bottom of the feeding frame 91, the lifting plate 94 is slidably disposed on a guide post 95, the guide post 95 is vertically disposed, and the lower end of the guide post 95 is fixed on a flat plate 96, a lifting spring 97 is sleeved on the guide post 95, the upper end and the lower end of the lifting spring 97 are respectively abutted against the lifting plate 94 and the flat plate 96, a lifting cylinder 98 is disposed on the lifting plate 94, and a piston rod of the lifting cylinder 98 is vertical and connected to the lifting plate 94;
utilize lift cylinder 98 and lifter plate 94 can promote a plurality of the curtains 100 that shine that are put together to the frame mouth position of feeding frame 91, thereby realize shining the stable feed of curtain 100, after shining the curtain and using up, start lift cylinder 98, make lifter plate 94 descend to the minimum, and will shine curtain 100 and put on lifter plate 94, the piston rod of lift cylinder 98 can be vertical downwards, thereby will shine curtain 100 when putting things in good order on lifter plate 94, start lift cylinder 98, make lifter plate 94 reduce to the minimum, conveniently put things in good order and shine curtain 100.
Referring to fig. 33, in order to avoid the pushing operation of the material pushing belt 92 on the sun blind 100, the friction force of the sun blind 100 causes the adjacent lower sun blind 100 to move, the front end of the material supplying frame 91 is provided with a blocking plate 99, the blocking plate 99 is arranged at the position below the frame opening of the material supplying frame 91, and the upper end surface of the blocking plate 99 is slightly lower than the frame opening of the material supplying frame 91.
The structural characteristics of the sun screen receiving device are explained in detail as follows:
as shown in fig. 30, 31, 36 and 37, the material receiving device of the sun blind includes a material receiving frame 201 disposed at the position of the discharge end of the material receiving belt 81, the frame opening of the material receiving frame 201 faces upward, two material receiving slide bars 202 are disposed at two sides of the frame opening of the material receiving frame 201, the length directions of the two material receiving slide bars 202 are parallel to the length direction of the material receiving belt 81, the distance between the two material receiving slide bars 202 is matched with the distance between the support frames 102 at two sides of the sun blind 100, the support frames 102 at two sides of the sun blind 100 are erected on the two material receiving slide bars 202, the two material receiving slide bars 202 are disposed on an opening mechanism, and the opening mechanism drives the two material receiving slide bars 202 to approach or leave;
put still drying the curtain 100 propelling movement of sheet jelly to two and connect the material slide bar 202 on to when the propelling movement to two connect the material slide bar 202 extreme positions, two of opening mechanism drive connect the material slide bar 202 to keep away from, thereby make to dry curtain 100 and drop to connect in the material frame 201, thereby realize drying the operation of connecing of curtain 100.
As shown in fig. 36 and 37, the outer sides of the two ends of the two material receiving slide bars 202 are provided with the outer extension plates 203, the outer extension plates 203 are provided with opening slide bars 2031 in a sliding manner, the opening slide bars 2031 are perpendicular to the material receiving slide bars 202, one end of the material receiving slide bars 202 is fixed to the bracket 204, the opening slide bars 2031 are sleeved with opening springs 2032, two ends of each opening spring 2032 are abutted to the outer extension plates 203 and the bracket 204 respectively, the outer extension plates 203 are provided with slide bars 2033 sliding to pass through the bracket 204, the rod ends of the slide bars 2033 are provided with trigger strips 205, the trigger strips 205 are provided with opening inclined planes 2051, one end of each trigger strip 205 is provided with a driving wedge 206, the driving wedge 206 is matched with the resetting slide bar 207, the length direction of the resetting slide bars 207 is parallel to the length direction of the material receiving slide bars 202 and fixed to the, the reset slide rod 207 is sleeved with an extension spring 208, two ends of the extension spring 208 are respectively abutted against the driving wedge block 206 and the support 204, the driving wedge block 206 is provided with an extrusion head 2061, the extrusion head 2061 is parallel to the length direction of the reset slide rod 207, and the end part of the extrusion head is abutted against or separated from the material pushing plate 921 of the material pushing belt 92;
when the pushing belt 92 rotates, the tail end of the sun screen 100 is led out to be close to the position below the discharging end of the material receiving belt 81, the extrusion head 2061 abuts against the material pushing plate 921 of the pushing belt 92, so that the driving wedge block 206 is linked to move, and the triggering strip plate 205 is linked to move outwards along the direction perpendicular to the length direction of the material receiving slide bars 202, so that the distance between the two material receiving slide bars 202 is enlarged, the sun screen 100 smoothly falls in the material receiving frame 201, when the pushing belt 92 rotates and the extrusion head 2061 is far away from the material pushing plate 921 of the pushing belt 92, the two material receiving slide bars 202 reset, carrying on a new sun screen 100 is implemented, and the sun screen 100 is directly placed in the material receiving frame 201 in a circulating reciprocating mode.
As shown in fig. 30 and fig. 31, in order to guide and limit the sun screen 100, a limit guide 2021 is disposed above the material receiving slide bar 202, and the limit guide 2021 is parallel to the length direction of the material receiving slide bar 202.
In order to prevent the sheet jelly on the sun screen 100 from shaking off due to the too fast descending of the sun screen 100 on the receiving frame 201, arc-shaped elastic pieces 2034 extend downwards from two ends of the two extending plates 203;
when the material receiving slide bar 202 is located at the nearest position, the distance between the arc-shaped elastic pieces 2034 is the smallest, when the material receiving slide bar 202 is located at the farthest position, the sun-cured curtain 100 falls off from the material receiving slide bar 202, and the arc-shaped elastic pieces 2034 elastically extrude the supporting frames 102 on two sides of the sun-cured curtain 100, so that the sun-cured curtain 100 is fixed, and the problem that the sheet jelly falls off due to the fact that the sun-cured curtain 100 falls too fast is solved.
Referring to fig. 36 and 37, in order to facilitate the transfer of the full-width sun blind 100, a transfer frame 209 is disposed in the material receiving frame 201, a roller is disposed below the transfer frame 209, a plurality of support balls are disposed at the bottom of the transfer frame 209 at equal intervals along the length direction of the transfer frame 209, and material blocking arc plates 2091 are disposed at two sides of the transfer frame 209;
after need transporting frame 201 interior pendulum and totally drying in the sun curtain 100, transport frame 209 through removing and will dry in the sun the curtain and transport away to carry out two in transporting to the sunning field, then can dry the operation according to the condition.
The sheet jelly processing method comprises the following steps:
A. preparing materials, namely sticking the raw materials for preparing the sheet jelly into powder, adding water, stirring into powder paste, and putting the powder paste into a guniting device;
B. starting the horizontal moving device, moving the plurality of groups of trays 10 to the upper part of the hot water pool 40, and starting the slurry spraying device to spray powdery and pasty slurry into the trays 10;
C. starting the lifting device to immerse the tray bottom of the tray 10 in hot water, and starting the rotating device to enable the tray 10 to be in a rotating state;
D. starting a lifting device to lift the tray 10 from the hot water pool 40, transferring the tray 10 into the cold water pool 30 by using a horizontal moving device, and starting the lifting device to immerse the tray bottom of the tray 10 in cold water;
E. starting the lifting device to lift the tray 10 from the cold water pool 30, transferring the tray 10 to the position of the material receiving device by using the horizontal moving device, starting the discharging device to unload gelatinized sheet jelly in the tray 10, and unloading the sheet jelly on the drying curtain 100;
F. and transferring the drying curtain 100 filled with the sheet jelly into a drying room for drying, transferring the half-dried sheet jelly into a drying room for high-temperature drying, and packaging the dried sheet jelly.
The horizontal moving device is provided with a toggle mechanism, when the horizontal moving device moves a plurality of groups of trays 10 to the position above the hot water pool 40, the trays 10 rotate at 90-degree intervals, and after the trays 10 rotate, the slurry spraying device is started to spray powdery and pasty slurry into the trays 10.
And an oil brushing device is arranged beside the guniting device, and when the horizontal moving device moves the plurality of groups of trays 10 to the position above the hot water tank 40, the oil brushing device brushes the bottoms of the trays 10.
The plurality of guniting devices are arranged at intervals along the length direction of the hot water pool 40, and the plurality of oil brushing devices are arranged at intervals along the length direction of the hot water pool 40.
The discharging device is arranged beside the receiving device, when the horizontal moving device moves the multiple groups of trays 10 to the sides of the receiving device, the trays 10 rotate at 90-degree intervals, and after the trays 10 rotate, the discharging device is started to rotate the trays 10, so that the sheet jelly pasted in the trays 10 is buckled on the receiving device.
When the gelatinized sheet jelly on the tray 10 is unloaded, the horizontal movement device is rotated in the reverse direction, and the reset lever 74 is actuated to reset the tray 10 and to make the plate opening of the tray 10 upward.
The discharge end of receiving mechanism is provided with shines the curtain feedway, it is used for will shining the curtain and deriving to receiving device's discharge gate position department according to the horizontal mode of curtain face to shine the curtain feedway.
The material receiving device is characterized in that a material outlet of the material receiving device is also provided with a sun-screen material receiving device, and the sun-screen material receiving device is used for carrying out sun-screen carrying.
The tray 10 is arranged on the support plate 21, the support plate 21 is further connected with a shaking mechanism, the shaking mechanism is used for driving the support plate 21 to perform a shaking action, and after the tray 10 is positioned in the hot water pool 40 and rotates for a period of time, the shaking mechanism is started, so that the tray 10 performs the shaking action, and a part of hot water is guided into the tray 10.
And after the gelatinized sheet jelly in the tray 10 is buckled on the material receiving device, the flattening roller 22 on the material receiving device is started, and the brush hair of the flattening roller 22 is abutted against the surface of the sheet jelly to flatten the sheet jelly.

Claims (7)

1. Whitewashing device, its characterized in that: the slurry spraying device comprises a slurry spraying head (61), wherein an outlet of the slurry spraying head (61) is vertically downward, a slurry spraying starting and stopping mechanism is arranged in the slurry spraying head (61), the slurry spraying starting and stopping mechanism is started and sprays slurry powder onto a tray (10), and the tray (10) is positioned when a hot water pool (40) moves and is linked with the slurry spraying starting and stopping mechanism to start or stop;
the overall guniting head (61) is tubular, a partition plate (611) is arranged in a pipe cavity of the guniting head (61), and the pipe cavity of the guniting head (61) is divided into an upper cavity and a lower cavity by the partition plate (611);
an extension pipe (612) is arranged on the lower plate surface of the partition plate (611), a central support (6121) is arranged in a pipe cavity at the lower end of the extension pipe (612), a mounting pipe (6122) is arranged at the center of the central support (6121), a central sliding rod (6123) is arranged in the mounting pipe (6122), a flashboard (6124) is arranged at the upper end of the central sliding rod (6123), and the flashboard (6124) and an upper pipe opening of the extension pipe (612) are in open-close fit;
the support spring is sleeved on the rod body of the central sliding rod (6123), the lower end of the central sliding rod (6123) is provided with a limiting ring, and the upper end and the lower end of the support spring are respectively abutted against the lower end of the mounting pipe (6122) and the limiting ring.
2. The guniting device according to claim 1, wherein: the guniting starting and stopping mechanism comprises a driving inclined plate (614) arranged at the lower end of a central sliding rod (6123), and the plate surface of the driving inclined plate (614) is horizontal and is provided with a driving inclined surface (6141).
3. The guniting device according to claim 2, wherein: the pipe wall of the extension pipe (612) is provided with a material flow hole (6125), and the material flow hole (6125) is used for communicating the extension pipe (612) with the lower cavity.
4. The guniting device according to claim 3, wherein: the upper end of the extension pipe (612) protrudes out of the upper plate surface of the partition plate (611), the upper end pipe orifice of the extension pipe (612) is cut into an inclined opening, the upper end surface of the flashboard (6124) is arranged into a conical surface, and the lower end of the extension pipe (612) is flush with the upper plate surface of the partition plate (611).
5. The guniting device according to claim 4, wherein: the outer pipe wall of whitewashing head (61) is stretched out in the protruding of drive swash plate (614), the end that stretches out of drive swash plate (614) is provided with triggers slat (6142), the outer wall of whitewashing head (61) is provided with extension board (615), it is provided with extension rod (616) to slide on extension board (615), extension rod (616) level and rod end are connected with triggering slat (6142), the cover is equipped with first spring (617) on extension rod (616), the both ends of first spring (617) support with extension board (615) and trigger slat (6142) respectively and lean on, whitewashing start-stop mechanism still includes clamp plate (2328) of setting on carriage (2326), clamp plate (2328) support with trigger slat (6142) and lean on or separate.
6. The guniting device according to claim 5, wherein: the upper tube chamber of whitewashing head (61) is responsible for (62) intercommunication through the hose and confession thick liquid, be provided with valve (63) on the hose, confession thick liquid is responsible for (62) and communicates through the tank bottoms of pipeline and thick liquids transition jar (64), be provided with gas tube (65) on thick liquids transition jar (64), gas tube (65) and air supply intercommunication, thick liquids transition jar (64) are through pipeline and thick liquids storage jar (66) intercommunication, be provided with the confession thick liquid pump on thick liquids storage jar (66), the confession thick liquid pump is used for taking out the thick liquids in thick liquids storage jar (66) to thick liquids transition jar (64) in, be provided with check valve (67) on the pipeline of thick liquids transition jar (64) and thick liquids storage jar (66) intercommunication, the direction of switching on of check valve (67) is by the directional thick liquids transition jar (64) of thick liquids storage jar (66).
7. Automatic change sheet jelly production system, its characterized in that: the automatic sheet jelly production system comprises the guniting device of any one of 1 to 6.
CN201811069930.7A 2018-09-13 2018-09-13 Guniting device Active CN109123738B (en)

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Publication number Priority date Publication date Assignee Title
CN110985051B (en) * 2019-12-10 2021-08-13 内蒙古黄陶勒盖煤炭有限责任公司 Guniting rubber-tyred vehicle system
CN112547282B (en) * 2020-12-02 2022-04-22 沙洋秦江人造板有限公司 Building template crushing, cleaning and recycling device and recycling method

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CN206612159U (en) * 2017-01-20 2017-11-07 四川达优宝食品有限公司 Pulp drenching and forming device for bean sheet jelly processing machine
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CN200997863Y (en) * 2006-12-30 2008-01-02 刘杨树 Semi-automatic fresh tegument pulling machine
CN201069992Y (en) * 2007-07-18 2008-06-11 开封市丽星机械设备有限公司 Liangpi processor
CN201640410U (en) * 2010-02-04 2010-11-24 相波 Slurry spraying device
CN203181937U (en) * 2013-04-27 2013-09-11 李东彬 Hand-made-imitated machine-made circular sheet jelly machine
CN205124962U (en) * 2015-07-24 2016-04-06 石龙 Full -automatic sheet jelly machine
CN105166627A (en) * 2015-09-30 2015-12-23 朱守华 Steam type disk cold noodle production system
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CN206612159U (en) * 2017-01-20 2017-11-07 四川达优宝食品有限公司 Pulp drenching and forming device for bean sheet jelly processing machine

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