CN109120666A - A kind of ceramic fibre production Internet of things system - Google Patents
A kind of ceramic fibre production Internet of things system Download PDFInfo
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- CN109120666A CN109120666A CN201810642151.5A CN201810642151A CN109120666A CN 109120666 A CN109120666 A CN 109120666A CN 201810642151 A CN201810642151 A CN 201810642151A CN 109120666 A CN109120666 A CN 109120666A
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04L—TRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
- H04L67/00—Network arrangements or protocols for supporting network services or applications
- H04L67/01—Protocols
- H04L67/12—Protocols specially adapted for proprietary or special-purpose networking environments, e.g. medical networks, sensor networks, networks in vehicles or remote metering networks
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
- G01D21/00—Measuring or testing not otherwise provided for
- G01D21/02—Measuring two or more variables by means not covered by a single other subclass
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- G—PHYSICS
- G08—SIGNALLING
- G08C—TRANSMISSION SYSTEMS FOR MEASURED VALUES, CONTROL OR SIMILAR SIGNALS
- G08C17/00—Arrangements for transmitting signals characterised by the use of a wireless electrical link
- G08C17/02—Arrangements for transmitting signals characterised by the use of a wireless electrical link using a radio link
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04L—TRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
- H04L67/00—Network arrangements or protocols for supporting network services or applications
- H04L67/01—Protocols
- H04L67/02—Protocols based on web technology, e.g. hypertext transfer protocol [HTTP]
- H04L67/025—Protocols based on web technology, e.g. hypertext transfer protocol [HTTP] for remote control or remote monitoring of applications
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- Health & Medical Sciences (AREA)
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- General Health & Medical Sciences (AREA)
- Medical Informatics (AREA)
- Arrangements For Transmission Of Measured Signals (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses a kind of ceramic fibres to produce Internet of things system, by electric furnace fusant Networking subsystems, gets rid of silk and constituted at fine Internet of Things net system and negative pressure collection cotton Internet of Things net system, including information acquisition module, information transmission modular, message processing module and information feedback module, the information feedback module cooperates with the receiving module being arranged in operator.Compared with prior art, the present invention combines Internet of Things with traditional ceramic fibre line production system, line production system data-signal is acquired by information acquisition module, each change information is passed into message processing module through information transmission modular, message processing module judges whether each data information of line production system is normal, cooperated by information feedback module and/or receiving module, abnormal data and generation are deviateed into situation and pass to operator, guarantee the normal use of line production system, conscientiously the normal preparation for guaranteeing subsequent blanket, using simple, conveniently.
Description
Technical field
The present invention relates to a kind of production Internet of things system, produce Internet of things system more particularly to a kind of ceramic fibre.
Background technique
As the energy-efficient consciousness of people is continuously improved, inorganic refractory fiber heat-barrier material understanding is deepened constantly, it is resistance to
Fire, energy-saving effect are significant, and effect is more and more valued by people, and purposes is more and more extensive, and application field is also increasingly widened.
According to test, contain SiO2、CaO、MgO、Al2O3It can be produced etc. the ore of part or all of chemical component resistance to
The inorganic refractory fiber of high temperature, but the fiber is difficult to carry out industrial production control since molten temperature region is small；Institute at present
Electric smelter keeps magma temperature fluctuation very big, causes since power is influenced by voltage ripple of power network and smelting furnace load variation
Fiber thickness, soft or hard different, the big equal major qualities defect of product density deviation；And in process of production not due to manual operation
When factor, cause material disengaging, uneven between power, keep power wastage serious.Moreover, existing refractory fibre needle punched blanket is raw
Tumbling machine mesh existing defects used in process, such as three wire swaying rollers are produced, manufacturing equipment investment is big, and fault point is more, wire swaying roller mill
Damage is big, and service life is low.In addition, piercing in needle punched blanket production process using traditional single side needle, that is, pass through needing machine against fiber
Cotton one side carries out needle thorn, if forming the dry fibers thorn in a direction in this way on tapetum fibrosum, and is not easy to realize regulation, so that most
The quality of fibrae terminalis product declines.
At present to the management of ceramic fibre line production system also rest on by manpower to all parts in system one by one into
The tracking of row scene, monitoring, waste of human resource is serious, and low efficiency, cannot timely and effectively feed back the entirety of line production system
Information；In addition to the device signal supervision deviateed, there are loopholes, notification technique personnel cannot repair, significantly impact in time
Subsequent fiber production.
Internet of Things refers to through various information sensing devices, any required monitoring of acquisition in real time, connection, interaction object or
The information of the various needs such as process, the huge network formed in conjunction with internet.The purpose is to realize object and object, object with
People, the connection of all articles and network facilitate identification, manage and control.
Therefore, the combination for how realizing Internet of Things and fiberline systems is the comprehensive, real-time of realization line production system
The key point of monitoring management.
Application No. is 201210295159.1 Chinese invention patents to disclose large-scale tumbling machine alumina silicate fibre needle thorn system
Blanket production system adds including at least resistance furnace, tumbling machine, condensers, needle thorn input machine, needing machine, blanket heating furnace input machine, blanket
Hot stove, slitter, longitudinal-transverse shear transporter, cross cut shears and coiler.Production line unit can be not only greatly reduced in the invention
The comprehensive energy consumption and management cost of product can also greatly improve the economized degree of refractory fibre production, to give aluminium silicate fiber
The production of dimension brings huge social benefit, but the invention does not refer to Internet of things system.
Application No. is the Chinese invention patents of 201210539191.X to disclose refractory fibre needle punched blanket electric smelter production line
And its application method, including feed proportioning system, electric smelting furnace system, fiberizing system, collection cotton system, needle thorn system, drying system, cooling
System and longitudinal sectional crosscutting volume blanket system, wherein feed proportioning system includes feed inlet, discharge port and conveyer；The electric smelting furnace system
Including shell, stopper rod, stepper motor, cloth material mouth, head piece；One end of conveyer is located at the lower section of the discharge port of feed proportioning system, separately
One end is located at the top of the cloth material mouth of electric smelting furnace system, and the bottom of shell is provided in furnace bottom and ceramic fibre thermal insulation board, furnace bottom
Portion is provided with the head piece, and the side of shell is provided with electrode base, electrode and water composite cooling pipe is equipped on electrode base, at fibre
System is tumbling machine.It is double-sided needling loom that needle, which pierces system,.Integrate cotton system as condensers.The inventive structure is simple, easy to use, electricity
Smelting furnace fusing point is high, and magma temperature fluctuation is small, and tumbling machine wire vent thickness is consistent, and soft or hard difference is small, acupuncture course two-side needled, needle thorn
Thickness is adjustable, high production efficiency, and the refractory fibre needle punched blanket product bulk density of product is high, and tensile strength is big.But the patent does not mention
And Internet of things system, it cannot achieve closed-loop control.
Application No. is 201210596189.6 Chinese invention patent disclose vacuum forming refractory fibre board assembly line and
Its application method, including powder cotton system, refining system, molding, diced system, drying system and automatic packaging system；Wherein, institute
Stating powder cotton system is powder cotton machine, and powder cotton machine includes powder cotton machine frame, powder cotton motor, crushing wheel and vibrating screen, is arranged on powder cotton machine frame
There is conveyer belt, be sequentially connected between powder cotton motor and crushing wheel, is provided with dedusting cover of vibrating screen, vibrating screen dedusting above vibrating screen
Vibrating screen conduit is connected on cover, the end of vibrating screen conduit is connected with air-introduced machine, and one end of conveyer belt is located under crushing wheel
Side, the other end are located at the top of vibrating screen, powder cotton motor and vibrating screen motor, vibrating screen motor are fixedly installed on powder cotton machine frame
Driving vibrating screen trembles, and the dust that vibrating screen is generated by air-introduced machine and dedusting cover of vibrating screen excludes, and used by oscillating screen is in screening out crushing
Wheel crushes the dregs that ceramic fibre generates.The inventive structure is simple, easy to use, and labor intensity is low, and recruitment is few, fiberboard two sides
It is smooth, free from flaw, but the patent does not refer to Internet of things system, cannot achieve closed-loop control.
Application No. is 201620541010.0 Chinese utility model patents to disclose a kind of light-duty aluminium silicate fiber of plastic type
The production line of dimension, including melting furnace, cooling recirculation system, centrifugation tumbling machine, slag ball separation system, spraying colloid system, hydrophobic device,
Collect hopper, baking zone, automatic cutting cutting machine and automatic packing machine, the melting furnace, cooling recirculation system, centrifugation tumbling machine,
Slag ball separation system, spraying colloid system, hydrophobic device, collection hopper, baking zone, automatic cutting cutting machine and automatic packing machine from a left side to
The right side is sequentially connected, and transmission device is equipped between collection hopper and the baking zone, and the collection hopper and baking zone pass through transmission device
Connection.The beneficial effect of the utility model is of simple structure and strong practicability, but is associated with Internet of things system less.
Such as above-mentioned several patents, the status of current ceramic fibre production line is disclosed, but is mutually tied with Internet of things system
The application of conjunction also rarely has and refers to, haves the defects that certain, and therefore, urgent need develops a kind of ceramic fibre production Internet of things system.
Summary of the invention
The purpose of the present invention overcomes the shortcomings of the prior art, and provides a kind of ceramic fibre production Internet of things system.
The technical solution adopted to achieve the purpose of the present invention is: a kind of ceramic fibre production Internet of things system, by electricity
Furnace fusant Networking subsystems get rid of silk into fine Internet of Things net system and negative pressure collection cotton Internet of Things net system three parts composition, spy
Sign is that the electric furnace fusant Networking subsystems are made of ammeter 10, ultrasonic level gage 20 and CCD camera 30, described
It gets rid of silk and is made of at fine Internet of Things net system laser rotational speed detector 60, the negative pressure collection cotton Internet of Things net system is by wind speed flow
Meter 50 and pressure sensor 40 are constituted；Signal acquisition module to electric furnace fusant Networking subsystems, get rid of silk into fine Internet of Things subsystem
Status signal in system and negative pressure collection cotton Internet of Things net system is acquired, and is transmitted by the signal connecting with signal acquisition module
Module is transmitted, and is handled by the signal processing module connecting with signal transmission module, and signal feedback module believes data
Breath feeds back to electric furnace fusant Networking subsystems, gets rid of silk into fine Internet of Things net system and negative pressure collection cotton Internet of Things net system, realizes
Closed loop automation control.
Further, the ammeter 10 monitors 1 signal of molybdenum electrode electric current in electric furnace fusing system, ultrasonic level gage
2 liquid level of melt in 20 monitoring resistor furnaces flows 3 temperature of stock and flow velocity at 30 monitoring resistor outlet of still of CCD camera；Described swashs
The monitoring of light rotational speed detector 60 gets rid of silk into fine 6 revolving speed of Internet of Things net system transfer axis；The wind speed flowmeter 50 monitors negative pressure
Blow off 5 wind speed of wind in collection cotton Internet of Things net system, and pressure sensor 40 monitors 4 negative pressure of cotton collecting chamber's negative pressure wind.
Further, the signal acquisition module and ammeter 10, ultrasonic level gage 20, CCD camera 30, laser revolving speed
Tester 60, wind speed flowmeter 50 are connected with pressure sensor 40, are used for acquisition state signal.
Further, the information transmission modular includes wireless transceiver circuit, and the wireless transceiver circuit is by information collection
Related status information is converted into identifiable data-signal and passes to message processing module in module.
Further, the message processing module includes central processing unit, and the central processing unit is to information transmission modular
Middle wireless transceiver circuit converts and the data-signal transmitted is analyzed, and will be pre- in the data information and central processing unit of transmitting
It deposits line production system information to compare, when discovery line production system is deposited when abnormal, central processing unit issues feedback command, root
According to the unusual condition of line production system, controls information feedback module and make respective feedback movement or to setting with operator
Receiving module issue repair orders signal.
Further, the information feedback module includes display and alarm, with electric furnace fusant Networking subsystems, get rid of
Silk is connected at fine Internet of Things net system with negative pressure collection cotton Internet of Things net system, when the deviation of signal of line production system each section is more than
When to a certain degree, the alarm in information feedback module is sounded an alarm, while central processing unit passes through information feedback module to behaviour
Make the receiving module with personnel and issues repair orders.
Further, the receiving module be one of smart phone, tablet computer, smartwatch, intelligent glasses or
It is a variety of.
The beneficial effects of the present invention are: compared with prior art, the present invention produces Internet of Things and traditional ceramic fibre
Linear system system combines, and acquires line production system data-signal by information acquisition module, believes each variation through information transmission modular
Breath passes to message processing module, and message processing module judges whether each data information of line production system is normal, different to occurring
Normal data information, message processing module issue corresponding command signal, are matched by information feedback module and/or receiving module
It closes, abnormal data and generation is deviateed into situation and pass to operator, it is ensured that operator can timely and effectively deviate data
Point is overhauled, and supervisory efficiency is high, is guaranteed the normal use of line production system, is guaranteed the normal preparation of subsequent blanket conscientiously, makes
With simple, conveniently.
Detailed description of the invention
Fig. 1 is a kind of ceramic fibre production Internet of things system monitoring signals schematic diagram, wherein 10 be ammeter, 1 is molybdenum electricity
Electrode current, 20 be ultrasonic level gage, and 2 be melt, and 30 be CCD camera, and 3 flow stock for exit, and 40 be pressure sensor, and 4 are
Negative pressure wind, 50 be wind speed flowmeter, and 5 be the wind that blows off, and 60 be laser rotational speed detector, and 6 be shaft.
Specific embodiment
Combined with specific embodiments below, the present invention is furture elucidated, it should be understood that these embodiments are merely to illustrate the present invention
Rather than limit the scope of the invention, after the present invention has been read, those skilled in the art are to various equivalences of the invention
It is as defined in the appended claims that the modification of form falls within the application.
Embodiment
It referring to Fig.1, is a kind of ceramic fibre production Internet of things system monitoring signals schematic diagram, wherein 10 be ammeter, 1 is
Molybdenum electrode current signal, 20 be ultrasonic level gage, and 2 be melt liquid level height, and 30 be CCD camera, and 3 be exit melt temperature
Degree, melt diameter and melt flow, 40 be pressure sensor, and 4 be negative pressure wind pressure, and 50 be wind speed flowmeter, and 5 be the wind wind that blows off
Speed, 60 be laser rotational speed detector, and 6 be shaft revolving speed.By electric furnace fusant Networking subsystems, silk is got rid of into fine Internet of Things net system
It is constituted with negative pressure collection cotton Internet of Things net system three parts, it is characterised in that the electric furnace fusant Networking subsystems are by ammeter
10, ultrasonic level gage 20 and CCD camera 30 are constituted, described to get rid of silk into fine Internet of Things net system by 60 structure of laser rotational speed detector
At the negative pressure collection cotton Internet of Things net system is made of wind speed flowmeter 50 and pressure sensor 40；Signal acquisition module is to electricity
Furnace fusant Networking subsystems get rid of silk into the status signal progress in fine Internet of Things net system and negative pressure collection cotton Internet of Things net system
Acquisition, is transmitted by the signal transmission module connecting with signal acquisition module, by the signal connecting with signal transmission module
Processing module is handled, and data information is fed back to electric furnace fusant Networking subsystems, gets rid of silk into fine object by signal feedback module
Networking subsystems and negative pressure collection cotton Internet of Things net system realize closed loop automation control.
Further, the ammeter 10 monitors 1 signal of molybdenum electrode electric current in electric furnace fusing system, ultrasonic level gage
2 liquid level of melt in 20 monitoring resistor furnaces flows 3 temperature of stock and flow velocity at 30 monitoring resistor outlet of still of CCD camera；Described swashs
The monitoring of light rotational speed detector 60 gets rid of silk into fine 6 revolving speed of Internet of Things net system transfer axis；The wind speed flowmeter 50 monitors negative pressure
Blow off 5 wind speed of wind in collection cotton Internet of Things net system, and pressure sensor 40 monitors 4 negative pressure of cotton collecting chamber's negative pressure wind.
Further, the signal acquisition module and ammeter 10, ultrasonic level gage 20, CCD camera 30, laser revolving speed
Tester 60, wind speed flowmeter 50 are connected with pressure sensor 40, are used for acquisition state signal.
Further, the information transmission modular includes wireless transceiver circuit, and the wireless transceiver circuit is by information collection
Related status information is converted into identifiable data-signal and passes to message processing module in module.
Further, the message processing module includes central processing unit, and the central processing unit is to information transmission modular
Middle wireless transceiver circuit converts and the data-signal transmitted is analyzed, and will be pre- in the data information and central processing unit of transmitting
It deposits line production system information to compare, when discovery line production system is deposited when abnormal, central processing unit issues feedback command, root
According to the unusual condition of line production system, controls information feedback module and make respective feedback movement or to setting with operator
Receiving module issue repair orders signal.
Further, the information feedback module includes display and alarm, with electric furnace fusant Networking subsystems, get rid of
Silk is connected at fine Internet of Things net system with negative pressure collection cotton Internet of Things net system, when the deviation of signal of line production system each section is more than
When to a certain degree, the alarm in information feedback module is sounded an alarm, while central processing unit passes through information feedback module to behaviour
Make the receiving module with personnel and issues repair orders.
Further, the receiving module is smart phone.
Embodiment through the invention combines Internet of Things with traditional ceramic fibre line production system, the pottery of preparation
Porcelain fiber avarage fiber diameter is 3 microns, and for shot content less than 1%, the yields of fiber is up to 95%, reaches domestic and international leading water
It is flat.
It above are only the specific embodiment of the present invention, but the design concept of the present invention is not limited to this, all benefits
It is made a non-material change to the present invention with this design, should belong to the behavior for invading the scope of protection of the invention.But it is all
Without departing from the content of technical solution of the present invention, according to the technical essence of the invention any type of letter to the above embodiments
Single modification, equivalent variations and remodeling, still fall within the protection scope of technical solution of the present invention.
Claims (7)
1. a kind of ceramic fibre produces Internet of things system, by electric furnace fusant Networking subsystems, silk is got rid of into fine Internet of Things net system
It is constituted with negative pressure collection cotton Internet of Things net system three parts, it is characterised in that the electric furnace fusant Networking subsystems are by ammeter
10, ultrasonic level gage 20 and CCD camera 30 are constituted, described to get rid of silk into fine Internet of Things net system by 60 structure of laser rotational speed detector
At the negative pressure collection cotton Internet of Things net system is made of wind speed flowmeter 50 and pressure sensor 40；Signal acquisition module is to electricity
Furnace fusant Networking subsystems get rid of silk into the status signal progress in fine Internet of Things net system and negative pressure collection cotton Internet of Things net system
Acquisition, is transmitted by the signal transmission module connecting with signal acquisition module, by the signal connecting with signal transmission module
Processing module is handled, and data information is fed back to electric furnace fusant Networking subsystems, gets rid of silk into fine object by signal feedback module
Networking subsystems and negative pressure collection cotton Internet of Things net system realize closed loop automation control.
2. production Internet of things system according to claim 1, it is characterised in that the ammeter 10 monitors electric furnace melting
1 signal of molybdenum electrode electric current in system, 2 liquid level of melt in 20 monitoring resistor furnace of ultrasonic level gage, CCD camera 30 monitor electricity
It hinders and flows 3 temperature of stock and flow velocity at outlet of still；The monitoring of laser rotational speed detector 60 gets rid of silk into fine Internet of Things net system transfer
6 revolving speed of axis；The wind speed flowmeter 50 monitors 5 wind speed of wind that blows off in negative pressure collection cotton Internet of Things net system, pressure sensor 40
Monitor 4 negative pressure of cotton collecting chamber's negative pressure wind.
3. production Internet of things system according to claim 1, it is characterised in that the signal acquisition module and ammeter 10,
Ultrasonic level gage 20, CCD camera 30, laser rotational speed detector 60, wind speed flowmeter 50 are connected with pressure sensor 40, are used for
Acquisition state signal.
4. production Internet of things system according to claim 1, it is characterised in that the information transmission modular includes wireless receives
Power Generation Road, the wireless transceiver circuit convert identifiable data-signal for related status information in information acquisition module and pass
Pass message processing module.
5. production Internet of things system according to claim 1, it is characterised in that the message processing module includes centre
Device is managed, the data-signal that the central processing unit is converted and transmitted to wireless transceiver circuit in information transmission modular is analyzed,
And compared line production system information is prestored in the data information and central processing unit of transmitting, when discovery line production system is deposited
When abnormal, central processing unit issues feedback command, according to the unusual condition of line production system, controls information feedback module and makes
Respective feedback movement issues repair orders signal to the receiving module being arranged in operator.
6. production Internet of things system according to claim 1, it is characterised in that the information feedback module includes display
And alarm, with electric furnace fusant Networking subsystems, get rid of silk into fine Internet of Things net system and negative pressure collection cotton Internet of Things net system phase
Even, when the deviation of signal of line production system each section is more than to a certain degree, the alarm in information feedback module is sounded an alarm,
Central processing unit issues repair orders to the receiving module with operator by information feedback module simultaneously.
7. production Internet of things system according to claim 1, it is characterised in that the receiving module is smart phone, plate
One of computer, smartwatch, intelligent glasses are a variety of.
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| CN201810642151.5A CN109120666A (en) | 2018-06-21 | 2018-06-21 | A kind of ceramic fibre production Internet of things system |
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| CN201810642151.5A CN109120666A (en) | 2018-06-21 | 2018-06-21 | A kind of ceramic fibre production Internet of things system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114956514A (en) * | 2022-06-14 | 2022-08-30 | 山东红阳高温节能材料股份有限公司 | Ceramic fiber resistance furnace control system, method, equipment and storage medium |
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| CN106643194A (en) * | 2016-12-30 | 2017-05-10 | 四川航天拓鑫玄武岩实业有限公司 | Temperature control system and method for basalt electric boosting melting kiln |
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| CN202102296U (en) * | 2011-05-20 | 2012-01-04 | 上海联川自动化科技有限公司 | Carbon fiber production control device |
| CN204302812U (en) * | 2014-11-19 | 2015-04-29 | 田志恒 | Fused ceramic fibre stream amount control system |
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| Publication number | Priority date | Publication date | Assignee | Title |
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