CN109119244B - Power transformer insulator production bonding equipment - Google Patents
Power transformer insulator production bonding equipment Download PDFInfo
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- CN109119244B CN109119244B CN201811022812.0A CN201811022812A CN109119244B CN 109119244 B CN109119244 B CN 109119244B CN 201811022812 A CN201811022812 A CN 201811022812A CN 109119244 B CN109119244 B CN 109119244B
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 13
- 239000012212 insulator Substances 0.000 title claims description 16
- 230000007246 mechanism Effects 0.000 claims abstract description 70
- 229910052573 porcelain Inorganic materials 0.000 claims abstract description 64
- 238000000034 method Methods 0.000 claims abstract description 17
- 239000003292 glue Substances 0.000 claims description 45
- 238000004026 adhesive bonding Methods 0.000 claims description 40
- 238000003825 pressing Methods 0.000 claims description 35
- 238000003860 storage Methods 0.000 claims description 31
- 238000001125 extrusion Methods 0.000 claims description 25
- 230000002457 bidirectional effect Effects 0.000 claims description 17
- 238000009434 installation Methods 0.000 claims description 7
- 239000011111 cardboard Substances 0.000 claims description 5
- 230000001105 regulatory effect Effects 0.000 claims description 5
- 230000008569 process Effects 0.000 abstract description 13
- 239000000853 adhesive Substances 0.000 description 11
- 230000001070 adhesive effect Effects 0.000 description 11
- 230000009471 action Effects 0.000 description 10
- 239000003795 chemical substances by application Substances 0.000 description 5
- 239000003973 paint Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 230000013011 mating Effects 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000010304 firing Methods 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000011218 segmentation Effects 0.000 description 1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/12—Insulating of windings
- H01F41/125—Other insulating structures; Insulating between coil and core, between different winding sections, around the coil
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Insulating Bodies (AREA)
Abstract
The invention relates to a power transformer porcelain bushing production bonding device which comprises a bottom plate, a mounting frame, a conveyor, a fixing device and a bonding device, wherein the conveyor is arranged in the middle of the bottom plate, the fixing device is uniformly arranged on the conveyor, the mounting frame is arranged at the upper end of the fixing device, the mounting frame is arranged on the bottom plate, the bonding device is arranged at the lower end of the mounting frame, the fixing device comprises a mounting ring, a linear slide rail, a sliding frame, a first fixing mechanism and a second fixing mechanism, and the first fixing mechanism comprises a first adjusting cylinder, a support bracket, a clamping plate, a two-way adjusting cylinder and a mounting seat. The invention can solve the problems of poor stability, high labor cost, low working efficiency and easy occurrence of uneven bonding in the bonding process of the traditional transformer porcelain bushing, can realize the function of automatically bonding the transformer porcelain bushing, and has the advantages of high stability, low labor cost, high working efficiency, high bonding precision and the like.
Description
Technical Field
The invention relates to the field of transformer production equipment, in particular to power transformer porcelain bushing production bonding equipment.
Background
The transformer porcelain bushing is a main insulating device outside a transformer box, along with the development of national economy, the power and electrical appliance industry requires more and more pollution-resistant large-scale porcelain bushings with high voltage levels, the higher the voltage level is, the larger the geometrical size of the porcelain bushing is, the more complex the structural shape is, and if the porcelain bushing is integrally manufactured according to the conventional method, the forming process is complex, the difficulty is high, and a tall factory building, forming equipment, a special firing kiln and the like are required. This is obviously costly and takes a long time to bring into production. When the porcelain bushing is manufactured in a segmented mode, after the segmented porcelain bushing is manufactured, a plurality of segments of porcelain bushings need to be bonded, and the condition of irregular bonding often occurs in the bonding process, so that the normal use of the porcelain bushing is affected.
Disclosure of Invention
In order to make up for the defects of the prior art, the invention provides the power transformer porcelain bushing production bonding equipment, which can solve the problems of poor stability, high labor cost, low working efficiency and easy occurrence of bonding irregularity in the bonding process of the conventional transformer porcelain bushing, can realize the function of automatically bonding the transformer porcelain bushing, and has the advantages of high stability, low labor cost, high working efficiency, high bonding precision and the like.
The technical scheme adopted by the invention to solve the technical problem is as follows: a power transformer porcelain bushing production bonding device comprises a bottom plate, a mounting frame, a conveyor, a fixing device and a bonding device, wherein the conveyor is mounted in the middle of the bottom plate, the fixing device is uniformly mounted on the conveyor, the mounting frame is arranged at the upper end of the fixing device and mounted on the bottom plate, and the bonding device is mounted at the lower end of the mounting frame;
the fixing device comprises a mounting ring, linear slide rails, a sliding frame, a first fixing mechanism and a second fixing mechanism, wherein the mounting ring is mounted on the conveyor, the linear slide rails are symmetrically arranged on the front side and the rear side of the mounting ring, the linear slide rails are mounted on the surface of the conveyor at equal intervals from left to right, the first fixing mechanisms are symmetrically mounted at the upper end and the lower end of the mounting ring, the first fixing mechanisms are arranged at equal intervals from left to right, the sliding frame is mounted on the linear slide rails in a sliding fit mode, and the second fixing mechanism is mounted on the sliding frame; and the first fixing mechanism and the second fixing mechanism are used for fixing all parts of the porcelain sleeve respectively so as to bond the porcelain sleeve together.
The bonding device comprises a lifting cylinder, a lifting plate, a gluing mechanism and a pressing mechanism, wherein the bottom end of the lifting cylinder is mounted at the lower end of a mounting frame, the lifting plate is mounted at the top end of the lifting cylinder, adjusting grooves are symmetrically formed in the front side and the rear side of the lifting plate, the gluing mechanism is mounted at the lower end of the lifting plate, the pressing mechanism is arranged on the outer side of the gluing mechanism, and the pressing mechanism is mounted on a bottom plate; after the height of the lifting plate is properly adjusted through the lifting cylinder, the adhesive is smeared in the middle of the porcelain bushing through the gluing mechanism, the two remaining sections of the porcelain bushing are bonded at the front end and the rear end of the middle of the porcelain bushing under the action of the pressing mechanism, the front end and the rear end can be bonded simultaneously, the working efficiency is improved, manual bonding is not needed, the bonding precision is improved, and the labor cost is reduced.
The first fixing mechanism comprises a first adjusting cylinder, a bearing bracket, clamping plates, a bidirectional adjusting cylinder and a mounting seat, the first adjusting cylinder is arranged on the mounting ring, the bearing bracket is arranged at the top end of the first adjusting cylinder, the bearing bracket is of a cambered surface structure, sliding grooves are symmetrically formed in the left side and the right side of the bearing bracket, the clamping plates are arranged between the sliding grooves in a sliding fit mode, the middle of each clamping plate is of a cambered surface structure, the number of the clamping plates is two, the two clamping plates are respectively positioned on the front side and the rear side of the bearing bracket and are symmetrically arranged, the bidirectional adjusting cylinder is connected between the two clamping plates, and the bidirectional adjusting cylinder is arranged on a side wall adjacent; the telescopic motion through an adjusting cylinder will hold the bracket altitude mixture control suitable, later place the insulator middle part between two blocks of cardboards of bearing shelf location through the manual mode, and the telescopic motion through two-way adjusting cylinder adjusts the interval of two cardboards according to actual conditions, make the cardboard just in time be located the clearance of the adjacent shirt rim that sets up on the insulator middle section, take place to slide in follow-up working process in order to avoid the insulator middle section, the stability in the course of the work has been improved, the normal clear of work has been guaranteed.
The second fixing mechanism comprises a second adjusting cylinder, a mounting bracket, a rotating motor, a rotating shaft, a rotating plate, a fixing plate, an adjusting rod, a convex column and a bearing plate, the second adjusting cylinder is arranged on the sliding frame, the mounting bracket is arranged at the top end of the second adjusting cylinder and is of an L-shaped structure, the rotating motor is arranged on the side wall of the mounting bracket through a motor base III, an output shaft of the rotating motor is connected with one end of the rotating shaft through a coupler, the other end of the rotating shaft is arranged on the rotating plate, the rotating plate is arranged on the side wall of the fixing plate through a bearing, rotating grooves are uniformly formed in the side wall of the rotating plate along the circumferential direction of the rotating plate, adjusting sliding grooves are uniformly formed in the side wall of the fixing plate along the circumferential direction of the fixing plate, the adjusting rod is arranged, the convex column is connected with the inner wall of the rotating groove in a sliding fit mode; the telescopic motion through No. two adjust the cylinder drives the installing support and removes to suitable height, later drive the epaxial rotor plate of rotation through rotating electrical machines and rotate, at the rotor plate rotation in-process, the projection slides at the rotation inslot, thereby it slides to drive the regulation pole and slide in adjusting the spout, hug closely with the insulator outer wall until adjusting the bearing board inner wall of pole top installation mutually, make the insulator can be fixed, avoid causing the condition emergence of influence because of the insulator position slides and to follow-up normal clear of work, the stability of work is improved, the reliable clear of work has been guaranteed.
The gluing mechanism comprises vertical plates, a rotating ring, gears, an auxiliary plate, a rotating motor, screws, an extrusion plate, a glue storage groove, a gluing brush, a regulating bidirectional cylinder and a connecting ring, the number of the vertical plates is two, the two vertical plates are respectively arranged on the front side and the rear side of the lifting plate and are symmetrically arranged, circular holes are formed in the side walls of the vertical plates, the circular holes are connected with one end of the rotating ring through bearings, the rotating ring is of a hollow cylindrical structure, convex teeth are uniformly formed in the outer wall of the rotating ring along the circumferential direction of the rotating ring, the gears are meshed with the convex teeth, one end of each gear is arranged on the side wall of the rear end of the auxiliary frame through a bearing, the other end of each gear is connected with an output shaft of the rotating motor, the rotating motor is arranged on the side wall of the front end of the auxiliary frame through a motor base, threads are symmetrically formed in, the extrusion plate is divided into an upper part and a lower part, the upper part of the extrusion plate is of a rectangular structure, the lower part of the extrusion plate is of a circular structure, the upper end of the extrusion plate is arranged in an adjusting groove in a sliding fit mode, the lower end of the extrusion plate is arranged in a moving chute arranged at the upper end of a glue storage groove in a sliding fit mode, the lower end of the glue storage groove is of a hollow cylindrical structure, the inner diameter of the lower end of the glue storage groove is larger than the diameter of the lower part of the extrusion plate, mounting rods are symmetrically arranged at the left end and the right end of the glue storage groove, the mounting rods are arranged on the side wall of the lifting plate in a sliding fit mode, an adjusting bidirectional cylinder is arranged between the two glue storage grooves, the adjusting bidirectional cylinder is arranged on the side wall of the lifting plate through a connecting ring, one end of the adjusting bidirectional cylinder is connected with the mounting rod on the glue storage, a gluing brush is arranged outside the glue outlet, the gluing brush is of a hollow cylindrical structure, round openings are uniformly formed in the side wall of the gluing brush, and brush bristles are arranged in the round openings; the telescopic motion through adjusting two-way cylinder adjusts the position of two glue storage tanks, make the brush hair top that sets up on the rubberizing brush can hug closely with insulator middle section front and back both ends mutually, simultaneously at the rotation motor, under the mating reaction of gear and rotating ring, the screw rod drives the stripper plate and carries out linear motion in the adjustment tank, make the gluing agent of storing up in the glue storage box can follow and extrude in the gum mouth and get into the round mouth of seting up on the rubberizing brush, make the brush hair can paint the gluing agent on insulator middle section both ends face, need not the manual work and glue, the degree of automation is high, the labor cost is reduced, and can glue to both ends simultaneously, and the work efficiency is improved.
The pressing mechanism comprises a supporting plate, a driving motor and a rotating plate, the rotary column, the rotating frame, the movable column and the pressing frame, the support plate is installed on the bottom plate, the top end of the support plate is provided with an installation groove, the side wall of the left end of the support plate is provided with a driving motor through a motor base II, the side wall of the right end of the support plate is provided with a circular through hole, the rotating frame is arranged below the circular through hole, the lower end of the rotating frame is installed on the side wall of the support plate through a bearing, the lower side of the rotating frame is provided with a rotary chute, the upper side of the rotating frame is provided with a movable groove, a rotating plate is installed in the circular through hole through a bearing, the rotating plate is provided with the movable column, the movable column is connected with the rotary chute which is formed in the rotating frame through a sliding fit mode, the movable groove is connected; drive the rotor plate through driving motor and rotate, at the rotor plate rotation in-process, the rotation post carries out reciprocal linear motion in the rotation spout of seting up on the rotating turret, make the rotating turret carry out reciprocating swing, drive the movable column simultaneously and carry out reciprocating motion in the shifting chute, thereby make the pressure frame carry out reciprocal linear motion in the mounting groove, when the pressure frame motion is to a locating position, press the frame top and contact with the carriage lateral wall, press the frame to exert thrust to the carriage after that, make the carriage carry out linear motion on the linear slide rail, fixed porcelain bushing segmentation medial surface is hugged closely on porcelain bushing middle section lateral surface on No. two fixed establishment under the effect of gluing agent, thereby accomplish bonding work, need not the manual work and bond, the cost of labor has been reduced, the bonding precision has been improved, the possibility that the uneven condition of bonding takes place has been reduced.
When the porcelain bushing adjusting device works, the height of a bearing bracket is properly adjusted through the telescopic motion of a first adjusting cylinder, then the middle part of a porcelain bushing is placed between two clamping plates arranged on a bearing frame in a manual mode, the distance between the two clamping plates is adjusted according to actual conditions through the telescopic motion of a two-way adjusting cylinder, so that the clamping plates are just positioned in the gap between adjacent skirt edges arranged on the middle section of the porcelain bushing to prevent the middle section of the porcelain bushing from sliding in the subsequent working process, then the mounting frame is driven to move to a proper height through the telescopic motion of a second adjusting cylinder, then a rotating plate on a rotating shaft is driven to rotate through a rotating motor, a convex column slides in a rotating groove in the rotating process of the rotating plate, so that an adjusting rod is driven to slide in an adjusting sliding groove, the inner wall of a bearing plate arranged at the top end of the adjusting rod is tightly attached to the, the situation that the normal operation of follow-up work is affected due to the sliding of the position of the porcelain bushing is avoided, then the fixed porcelain bushing moves to the position under the gluing device under the action of the conveyor, at the moment, the positions of the two glue storage grooves are adjusted by adjusting the telescopic motion of the two-way air cylinder, so that the top end of the brush hair arranged on the gluing brush can be tightly attached to the front end and the rear end of the middle section of the porcelain bushing, meanwhile, under the matching action of the rotating motor, the gear and the rotating ring, the screw rod drives the extrusion plate to linearly move in the adjusting groove, so that the adhesive in the glue storage box can be extruded from the glue outlet and enter a round opening formed in the gluing brush, the brush hair can coat the adhesive on two end faces of the middle section of the porcelain bushing, then the rotating plate is driven to rotate by the driving motor, and in the rotating process of the rotating plate, the rotating column performs reciprocating linear motion in a rotating chute, the rotary frame is enabled to swing in a reciprocating mode, meanwhile, the movable column is driven to do reciprocating motion in the movable groove, so that the pressing frame does reciprocating linear motion in the mounting groove, when the pressing frame moves to a certain position, the top end of the pressing frame is in contact with the side wall of the sliding frame, then the pressing frame applies thrust to the sliding frame, the sliding frame does linear motion on the linear sliding rail, the inner side face of the porcelain sleeve section fixed on the second fixing mechanism is tightly attached to the outer side face of the middle section of the porcelain sleeve under the action of the adhesive, and accordingly bonding work is completed.
Compared with the prior art, the invention has the following advantages:
1. the invention can solve the problems of poor stability, high labor cost, low working efficiency and easy occurrence of uneven bonding in the bonding process of the traditional transformer porcelain bushing, can realize the function of automatically bonding the transformer porcelain bushing, and has the advantages of high stability, low labor cost, high working efficiency, high bonding precision and the like;
2. the fixing device is arranged, and the first fixing mechanism and the second fixing mechanism are used for fixing all parts of the porcelain bushing respectively so as to be bonded together, so that the porcelain bushing can be fixed, the phenomenon that the normal operation of subsequent operation is influenced due to the sliding of the position of the porcelain bushing is avoided, the stability of the operation is improved, and the reliable operation of the operation is ensured;
3. the adhesive bonding device is arranged, after the height of the lifting plate is properly adjusted through the lifting cylinder, the adhesive is coated in the middle of the porcelain bushing through the adhesive coating mechanism, the remaining two sections of the porcelain bushing are bonded at the front end and the rear end of the middle of the porcelain bushing under the action of the pressing mechanism, the front end and the rear end can be bonded at the same time, the working efficiency is improved, manual bonding is not needed, the bonding precision is improved, and the labor cost is reduced;
4. the automatic gluing device is provided with the gluing mechanism, manual gluing is not needed, the automation degree is high, the labor cost is reduced, two ends can be glued simultaneously, and the working efficiency is improved.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a schematic view of a three-dimensional structure of the conveyor, the mounting ring, the linear slide rail, the sliding frame, and the first fixing mechanism;
FIG. 3 is a schematic perspective view of the conveyor, linear slide rails, sliding rack, and second fixing mechanism of the present invention;
FIG. 4 is a schematic diagram of a three-dimensional structure of the present invention, which is a combination of a rotating shaft, a rotating plate, a fixing plate, an adjusting rod, a protruding column and a supporting plate;
FIG. 5 is a schematic view of a first three-dimensional structure between the mounting frame, the lifting cylinder, the lifting plate and the gluing mechanism of the present invention;
FIG. 6 is a schematic view of a second three-dimensional structure between the mounting frame, the lifting cylinder, the lifting plate and the gluing mechanism of the present invention;
FIG. 7 is a second perspective view of the base plate and the pressing mechanism of the present invention;
FIG. 8 is a second perspective view of the base plate and the pressing mechanism of the present invention;
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further explained below by combining the specific drawings.
As shown in fig. 1 to 8, the power transformer porcelain bushing production bonding equipment comprises a bottom plate 1, a mounting frame 2, a conveyor 3, a fixing device 4 and a bonding device 5, wherein the conveyor 3 is installed in the middle of the bottom plate 1, the fixing device 4 is uniformly installed on the conveyor 3, the mounting frame 2 is arranged at the upper end of the fixing device 4, the mounting frame 2 is installed on the bottom plate 1, and the bonding device 5 is installed at the lower end of the mounting frame 2;
the fixing device 4 comprises a mounting ring 41, linear slide rails 42, a sliding frame 43, a first fixing mechanism 44 and a second fixing mechanism 45, the mounting ring 41 is mounted on the conveyor 3, the linear slide rails 42 are symmetrically arranged on the front side and the rear side of the mounting ring 41, the linear slide rails 42 are mounted on the surface of the conveyor 3 at equal intervals from left to right, the first fixing mechanisms 44 are symmetrically mounted at the upper end and the lower end of the mounting ring 41, the first fixing mechanisms 44 are arranged at equal intervals from left to right, the sliding frame 43 is mounted on the linear slide rails 42 in a sliding fit manner, and the second fixing mechanism 45 is mounted on the sliding frame 43; the parts of the porcelain bushing are fixed by a first fixing mechanism 44 and a second fixing mechanism 45 respectively so as to be bonded together later.
The bonding device 5 comprises a lifting cylinder 51, a lifting plate 52, a gluing mechanism 53 and a pressing mechanism 54, the bottom end of the lifting cylinder 51 is mounted at the lower end of the mounting frame 2, the lifting plate 52 is mounted at the top end of the lifting cylinder 51, adjusting grooves are symmetrically formed in the front side and the rear side of the lifting plate 52, the gluing mechanism 53 is mounted at the lower end of the lifting plate 52, the pressing mechanism 54 is arranged on the outer side of the gluing mechanism 53, and the pressing mechanism 54 is mounted on the bottom plate 1; after the height of the lifting plate 52 is properly adjusted through the lifting cylinder 51, the adhesive is smeared in the middle of the porcelain bushing through the gluing mechanism 53, the remaining two sections of the porcelain bushing are bonded at the front end and the rear end of the middle of the porcelain bushing under the action of the pressing mechanism 54, the front end and the rear end can be bonded simultaneously, the working efficiency is improved, manual bonding is not needed, the bonding precision is improved, and the labor cost is reduced.
The first fixing mechanism 44 comprises a first adjusting cylinder 441, a support bracket 442, clamping plates 443, two-way adjusting cylinders 444 and a mounting seat 445, wherein the first adjusting cylinder 441 is mounted on the mounting ring 41, the support bracket 442 is mounted at the top end of the first adjusting cylinder 441, the support bracket 442 is of an arc-shaped structure, sliding grooves are symmetrically formed in the left side and the right side of the support bracket 442, clamping plates 443 are mounted between the sliding grooves in a sliding fit manner, the middle of each clamping plate 443 is of an arc-shaped structure, the two clamping plates 443 are two in number, the two clamping plates 443 are respectively located on the front side and the rear side of the support bracket 442 and are symmetrically arranged, the two-way adjusting cylinders 444 are connected between the two clamping plates 443, and the two-way adjusting cylinders 444 are mounted on; the height of the support bracket 442 is properly adjusted through the telescopic motion of the first adjusting cylinder 441, then the middle part of the porcelain sleeve is placed between the two clamping plates 443 installed on the support bracket 442 in a manual mode, and the distance between the two clamping plates 443 is adjusted according to actual conditions through the telescopic motion of the bidirectional adjusting cylinder 444, so that the clamping plates 443 are just positioned in the gap between the adjacent skirt edges arranged on the middle section of the porcelain sleeve, the middle section of the porcelain sleeve is prevented from sliding in the subsequent working process, the stability in the working process is improved, and the normal operation is ensured.
The second fixing mechanism 45 comprises a second adjusting cylinder 451, a mounting bracket 452, a rotating motor 453, a rotating shaft 454, a rotating plate 455, a fixing plate 456, an adjusting rod 457, a convex column 458 and a supporting plate 459, the second adjusting cylinder 451 is mounted on the sliding frame 43, the mounting bracket 452 is mounted at the top end of the second adjusting cylinder 451, the mounting bracket 452 is of an L-shaped structure, the rotating motor 453 is mounted on the side wall of the mounting bracket 452 through a motor base III, the output shaft of the rotating motor 453 is connected with one end of the rotating shaft 454 through a coupler, the other end of the rotating shaft 454 is mounted on the rotating plate 455, the rotating plate 455 is mounted on the side wall of the fixing plate 456 through a bearing, rotating grooves are uniformly formed in the side wall of the rotating plate 455 along the circumferential direction, adjusting sliding grooves are uniformly formed in the side wall of the fixing plate 456, the adjusting rod 457, the supporting plate 459 is of an arc-shaped structure, the side wall of the adjusting rod 457 is provided with a convex column 458, and the convex column 458 is connected with the inner wall of the rotating groove in a sliding fit manner; the telescopic motion through No. two adjustment cylinder 451 drives installing support 452 to remove to suitable height, later drive rotor plate 455 on the rotation axis 454 through rotating electrical machines 453 and rotate, at rotor plate 455 rotation in-process, projection 458 slides in rotating groove, thereby drive adjusting pole 457 and slide in adjusting the spout, it hugs closely with the insulator outer wall to adjust the supporting plate 459 inner wall of pole 457 top installation mutually, make the insulator can be fixed, avoid causing the condition of influence to the normal clear of follow-up work because of the insulator position slides and take place, the stability of work has been improved, the reliable of work is gone on has been guaranteed.
The gluing mechanism 53 comprises vertical plates 531, a rotating ring 532, a gear 533, an auxiliary plate 534, a rotating motor 535, a screw 536, an extrusion plate 537, a glue storage tank 538, a gluing brush 539, a regulating bidirectional cylinder 5310 and a connecting ring 5311, wherein the number of the vertical plates 531 is two, the two vertical plates 531 are respectively arranged at the front side and the rear side of the lifting plate 52, the two vertical plates 531 are symmetrically arranged, the side walls of the vertical plates 531 are provided with circular holes, the circular holes are connected with one end of the rotating ring 532 through bearings, the rotating ring 532 is of a hollow cylindrical structure, the outer wall of the rotating ring 532 is uniformly provided with convex teeth along the circumferential direction thereof, the convex teeth are meshed with the gear 533, one end of the gear 533 is arranged on the side wall at the rear end of the auxiliary frame through a bearing, the other end of the gear 533 is connected with an output shaft of the rotating motor 535, the rotating motor 535, the front end and the rear end of the rotating ring 532 are symmetrically provided with screw rods 536 in a threaded connection mode, the top end of each screw rod 536 is connected with the side wall of the extrusion plate 537, the extrusion plate 537 is divided into an upper part and a lower part, the upper part of the extrusion plate 537 is in a rectangular structure, the lower part of the extrusion plate 537 is in a circular structure, the upper end of the extrusion plate 537 is arranged in an adjusting groove in a sliding fit mode, the lower end of the extrusion plate 537 is arranged in a moving chute arranged at the upper end of the glue storage groove 538 in a sliding fit mode, the lower end of the glue storage groove 538 is in a hollow cylindrical structure, the inner diameter of the lower end of the glue storage groove 538 is larger than the diameter of the lower part of the extrusion plate 537, mounting rods are symmetrically arranged at the left end and the right end of the glue storage groove 538, the mounting rods are arranged on the side wall of the lifting plate 52 in a sliding fit mode, an adjusting bidirectional cylinder 5310 is arranged between the two glue, the other end of the adjusting bidirectional cylinder 5310 is connected with a mounting rod on a glue storage groove 538 positioned on the rear side of the lifting plate 52, a glue outlet is formed in the inner side of the glue storage groove 538, a glue applying brush 539 is mounted on the outer side of the glue outlet, the glue applying brush 539 is of a hollow cylindrical structure, round openings are uniformly formed in the side wall of the glue applying brush 539, and bristles are arranged in the round openings; the telescopic motion through adjusting two-way cylinder 5310 adjusts the position of two glue storage tanks 538, make the brush hair top that sets up on the rubberizing brush 539 hug closely with insulator middle section front and back both ends mutually, simultaneously at rotation motor 535, gear 533 and rotating ring 532's mating reaction down, screw 536 drives stripper plate 537 and carries out linear motion in the adjustment tank, make the gluing agent in the glue storage tank can extrude and enter the round mouth of seting up on the rubberizing brush 539 from going out in the mouth, make the brush hair can paint the gluing agent on insulator middle section both ends face, need not the manual work and carry out the rubberizing, the degree of automation is high, the cost of labor has been reduced, and can glue to both ends simultaneously, the work efficiency is improved.
The pressing mechanism 54 comprises a supporting plate 541, a driving motor 542, a rotating plate 543, a rotating column 544, a rotating frame 545, a moving column 546 and a pressing frame 547, the supporting plate 541 is installed on the bottom plate 1, the top end of the supporting plate 541 is provided with an installation groove, the left end side wall of the supporting plate 541 is provided with the driving motor 542 through a motor base II, the right end side wall of the supporting plate 541 is provided with a circular through hole, the lower part of the circular through hole is provided with the rotating frame 545, the lower end of the rotating frame 545 is installed on the side wall of the supporting plate 541 through a bearing, the lower side of the rotating frame 545 is provided with a rotating chute, the upper side of the rotating frame 545 is provided with a moving groove, the rotating plate 543 is installed in the circular through hole through a bearing, the rotating column 544 is installed on the rotating plate 543, the rotating column 544 is connected with the rotating chute installed on the rotating frame 545, the lower end of the pressing frame 547 is arranged in the mounting groove in a sliding fit manner; the driving motor 542 drives the rotary plate 543 to rotate, and during the rotation of the rotary plate 543, the rotating column 544 makes a reciprocating linear motion in a rotating chute formed on the rotating frame 545, so that the rotating frame 545 can perform reciprocating swing and drive the moving column 546 to perform reciprocating motion in the moving slot at the same time, so that the pressing bracket 547 performs a reciprocating linear motion in the mounting groove, when the pressing bracket 547 moves to a certain position, the top end of the pressing bracket 547 contacts with the side wall of the sliding bracket 43, then, the pressing bracket 547 applies a pushing force to the sliding bracket 43, so that the sliding bracket 43 moves linearly on the linear guide 42, the inner side of the porcelain bushing segment fixed on the second fixing mechanism 45 is tightly attached to the outer side of the middle section of the porcelain bushing under the action of the adhesive, therefore, the bonding work is finished, manual bonding is not needed, the labor cost is reduced, the bonding precision is improved, and the possibility of uneven bonding is reduced.
During operation, the height of the support bracket 442 is properly adjusted through the telescopic motion of the first adjusting cylinder 441, then the middle part of the porcelain bushing is manually placed between the two clamping plates 443 mounted on the support bracket 442, the distance between the two clamping plates 443 is adjusted according to actual conditions through the telescopic motion of the two-way adjusting cylinder 444, so that the clamping plates 443 are just positioned in the gap between adjacent skirts arranged on the middle part of the porcelain bushing to prevent the middle part of the porcelain bushing from sliding in the subsequent operation process, then the mounting bracket 452 is driven to move to the proper height through the telescopic motion of the second adjusting cylinder 451, then the rotating plate 455 on the rotating shaft 454 is driven to rotate through the rotating motor 453, the convex column 458 slides in the rotating groove during the rotation of the rotating plate 455, so as to drive the adjusting rod 457 to slide in the adjusting sliding groove until the inner wall of the support plate mounted at the top end of the adjusting rod 457 is tightly attached to the outer wall of the, so that the porcelain bushing can be fixed, the situation that the normal operation of subsequent work is influenced due to the sliding of the position of the porcelain bushing is avoided, then under the action of the conveyor 3, the fixed porcelain bushing moves to the position under the gluing device, at the moment, the positions of the two glue storage grooves 538 are adjusted by adjusting the telescopic motion of the bidirectional air cylinder 5310, the top ends of bristles arranged on the gluing brush 539 can be clung to the front end and the rear end of the middle section of the porcelain bushing, meanwhile, under the matching action of the rotating motor 535, the gear 533 and the rotating ring 532, the screw 536 drives the extrusion plate 537 to perform linear motion in the adjusting grooves, so that the adhesive in the glue storage grooves can be extruded out of the glue outlet and enter the round holes formed in the gluing brush 539, the bristles can paint the adhesive on the two end faces of the middle section of the porcelain bushing, then the rotating plate 543 is driven to rotate by the driving motor 542, and in the rotating process of the rotating plate 543, the rotary column 544 makes reciprocating linear motion in a rotary chute arranged on the rotary frame 545, so that the rotary frame 545 makes reciprocating swing and drives the movable column 546 to make reciprocating motion in the movable chute, and the pressing frame 547 makes reciprocating linear motion in the installation groove, when the pressing frame 547 moves to a certain position, the top end of the pressing frame 547 contacts with the side wall of the sliding frame 43, then the pressing frame 547 applies thrust to the sliding frame 43, so that the sliding frame 43 makes linear motion on the linear sliding rail 42, and the inner side of the porcelain bushing segment fixed on the second fixing mechanism 45 is tightly attached to the outer side of the middle section of the porcelain bushing under the action of an adhesive, so that the bonding work is completed. The purpose is achieved.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are given by way of illustration of the principles of the present invention, and that various changes and modifications may be made without departing from the spirit and scope of the invention as defined by the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (4)
1. The utility model provides a power transformer insulator production bonding equipment, includes bottom plate (1), mounting bracket (2), conveyer (3), fixing device (4) and bonding device (5), its characterized in that: the middle of the bottom plate (1) is provided with a conveyor (3), the conveyor (3) is uniformly provided with fixing devices (4), the upper end of each fixing device (4) is provided with a mounting frame (2), the mounting frame (2) is arranged on the bottom plate (1), and the lower end of each mounting frame (2) is provided with a bonding device (5); the method is characterized in that:
the bonding device (5) comprises a lifting cylinder (51), a lifting plate (52), a gluing mechanism (53) and a pressing mechanism (54), the bottom end of the lifting cylinder (51) is mounted at the lower end of the mounting frame (2), the lifting plate (52) is mounted at the top end of the lifting cylinder (51), adjusting grooves are symmetrically formed in the front side and the rear side of the lifting plate (52), the gluing mechanism (53) is mounted at the lower end of the lifting plate (52), the pressing mechanism (54) is arranged on the outer side of the gluing mechanism (53), and the pressing mechanism (54) is mounted on the bottom plate (1);
the gluing mechanism (53) comprises vertical plates (531), rotating rings (532), gears (533), an auxiliary frame (534), a rotating motor (535), a screw (536), an extrusion plate (537), a glue storage tank (538), a gluing brush (539), a two-way adjusting cylinder (5310) and a connecting ring (5311), wherein the number of the vertical plates (531) is two, the two vertical plates (531) are respectively arranged at the front side and the rear side of the lifting plate (52), the two vertical plates (531) are symmetrically arranged, the side walls of the vertical plates (531) are provided with round holes, the round holes are connected with one end of the rotating ring (532) through bearings, the rotating ring (532) is of a hollow cylindrical structure, the outer wall of the rotating ring (532) is uniformly provided with convex teeth along the circumferential direction thereof, the convex teeth are engaged with the gears (533), one end of each gear (533) is arranged on the side wall of the rear end of the auxiliary frame (534) through a bearing, and the, a rotary motor (535) is arranged on the side wall of the front end of an auxiliary frame (534) through a motor base I, threads are symmetrically arranged at the front end and the rear end of the inner wall of a rotary ring (532), screw rods (536) are symmetrically arranged at the front end and the rear end of the rotary ring (532) through a threaded connection mode, the top end of each screw rod (536) is connected with the side wall of an extrusion plate (537), the upper end of the extrusion plate (537) is arranged in an adjusting groove through a sliding fit mode, the lower end of the extrusion plate (537) is arranged in a movable sliding groove formed in the upper end of a glue storage groove (538) through a sliding fit mode, mounting rods are symmetrically arranged at the left end and the right end of the glue storage groove (538), a regulating bidirectional cylinder (5310) is arranged between the two glue storage grooves (538), the regulating bidirectional cylinder (5310) is arranged on the side wall of the lifting plate (52) through a connecting ring (5311), one end of the regulating bidirectional cylinder (5310) and the mounting rods on the glue storage groove The other end of the adjusting bidirectional cylinder (5310) is connected with a mounting rod on a glue storage groove (538) positioned on the rear side of the lifting plate (52), a glue outlet is formed in the inner side of the glue storage groove (538), a gluing brush (539) is mounted on the outer side of the glue outlet, the gluing brush (539) is of a hollow cylindrical structure, round openings are uniformly formed in the side wall of the gluing brush (539), and bristles are arranged in the round openings;
the fixing device (4) comprises a mounting ring (41), a linear sliding rail (42), a sliding frame (43), a first fixing mechanism (44) and a second fixing mechanism (45), the mounting ring (41) is mounted on the conveyor (3), the linear sliding rails (42) are symmetrically arranged on the front side and the rear side of the mounting ring (41), the linear sliding rails (42) are mounted on the surface of the conveyor (3) at equal intervals from left to right, the first fixing mechanisms (44) are symmetrically mounted at the upper end and the lower end of the mounting ring (41), the first fixing mechanisms (44) are arranged at equal intervals from left to right, the sliding frame (43) is mounted on the linear sliding rails (42) in a sliding fit mode, and the second fixing mechanism (45) is mounted on the sliding frame (43);
the pressing mechanism (54) comprises a supporting plate (541), a driving motor (542), a rotating plate (543), a rotating column (544), a rotating frame (545), a moving column (546) and a pressing frame (547), wherein the supporting plate (541) is installed on the bottom plate (1), the top end of the supporting plate (541) is provided with an installation groove, the left side wall of the supporting plate (541) is provided with the driving motor (542) through a motor base II, the right side wall of the supporting plate (541) is provided with a circular through hole, the rotating frame (545) is arranged below the circular through hole, the lower end of the rotating frame (545) is installed on the side wall of the supporting plate (541) through a bearing, the lower side of the rotating frame (545) is provided with a rotating chute, the upper side of the rotating frame (545) is provided with the moving groove, the rotating plate (543) is installed in the circular through hole through a bearing, the rotating column (544) is installed on the rotating plate, the movable groove is connected with the side wall of a movable column (546) in a sliding fit mode, the movable column (546) is installed on the side wall of a pressing frame (547), and the lower end of the pressing frame (547) is installed in the installation groove in a sliding fit mode.
2. The power transformer porcelain bushing production bonding equipment as claimed in claim 1, wherein: the first fixing mechanism (44) comprises a first adjusting cylinder (441), a bearing bracket (442), a clamping plate (443), a bidirectional adjusting cylinder (444) and a mounting seat (445), the first adjusting cylinder (441) is mounted on the mounting ring (41), the bearing bracket (442) is mounted at the top end of the first adjusting cylinder (441), and the bearing bracket (442) is of an arc surface structure, the left side and the right side of the support bracket (442) are symmetrically provided with sliding grooves, clamping plates (443) are arranged between the sliding grooves in a sliding fit mode, the middle part of each clamping plate (443) is of an arc surface structure, the number of the clamping plates (443) is two, the two clamping plates (443) are respectively positioned at the front side and the rear side of the support bracket (442), and two cardboard (443) symmetrical arrangement are connected with two-way adjusting cylinder (444) between two cardboard (443), and two-way adjusting cylinder (444) are installed on the adjacent lateral wall of bearing through mount pad (445).
3. The power transformer porcelain bushing production bonding equipment as claimed in claim 1, wherein: the second fixing mechanism (45) comprises a second adjusting cylinder (451), a mounting bracket (452), a rotating motor (453), a rotating shaft (454), a rotating plate (455), a fixing plate (456), an adjusting rod (457), a convex column (458) and a supporting plate (459), the second adjusting cylinder (451) is mounted on a sliding frame (43), the mounting bracket (452) is mounted at the top end of the second adjusting cylinder (451), the mounting bracket (452) is of an L-shaped structure, the rotating motor (453) is mounted on the side wall of the mounting bracket (452) through a motor base III, an output shaft of the rotating motor (453) is connected with one end of the rotating shaft (454) through a coupler, the other end of the rotating shaft (454) is mounted on the rotating plate (455), the rotating plate (455) is mounted on the side wall of the fixing plate (456) through a bearing, and rotating grooves are uniformly formed in the side wall, the adjusting sliding groove is evenly formed in the side wall of the fixing plate (456) along the circumferential direction of the fixing plate, the adjusting rod (457) is installed in the adjusting sliding groove in a sliding fit mode, the supporting plate (459) is installed at the top end of the adjusting rod (457), the supporting plate (459) is of an arc surface structure, the convex column (458) is installed on the side wall of the adjusting rod (457), and the convex column (458) is connected with the inner wall of the rotating groove in a sliding fit mode.
4. The power transformer porcelain bushing production bonding equipment as claimed in claim 1, wherein: the extrusion plate (537) is divided into an upper part and a lower part, the upper part of the extrusion plate (537) is of a rectangular structure, the lower part of the extrusion plate (537) is of a circular structure, the lower end of the glue storage tank (538) is of a hollow cylindrical structure, and the inner diameter of the lower end of the glue storage tank (538) is larger than the diameter of the lower part of the extrusion plate (537).
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| Application Number | Priority Date | Filing Date | Title |
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| CN201811022812.0A CN109119244B (en) | 2018-09-03 | 2018-09-03 | Power transformer insulator production bonding equipment |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201811022812.0A CN109119244B (en) | 2018-09-03 | 2018-09-03 | Power transformer insulator production bonding equipment |
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| CN109119244B true CN109119244B (en) | 2020-05-05 |
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| CN110957132B (en) * | 2019-12-23 | 2021-04-06 | 山东省阳信根深电气有限公司 | Manufacturing device for lead assembly of oil-immersed transformer |
| CN113538815B (en) * | 2021-07-12 | 2023-04-14 | 深圳市芯众云科技有限公司 | Self-service cash register and self-service cash register system |
| CN118156031A (en) * | 2024-01-22 | 2024-06-07 | 郑州市中庸道电子科技有限公司 | Automatic change glued processingequipment of transformer insulating part |
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| DE202009006335U1 (en) * | 2009-05-04 | 2009-07-09 | Hedrich Winding Systems Gmbh | Adhesive device of a coil winding device |
| CN103219109A (en) * | 2013-05-10 | 2013-07-24 | 湖南省醴陵市浦口华高电瓷电器有限公司 | Adhesion method of 500Kv porcelain sleeve |
| CN105690652B (en) * | 2016-04-11 | 2017-12-19 | 佛山伊之密精密橡胶机械有限公司 | The automation sectional forming equipment of hollow combined insulator |
| CN206293223U (en) * | 2016-12-24 | 2017-06-30 | 大连鑫垚电器制造股份有限公司 | The viscous umbrella frock of composite insulator |
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Effective date of registration: 20200414 Address after: Room a573, no.46-54, Dongfang Road, Ouhai Economic Development Zone, Wenzhou City, Zhejiang Province Applicant after: WENZHOU HAILAN INDUSTRIAL DESIGN Co.,Ltd. Address before: 200120 Jimo Road, Pudong New Area, Shanghai 22 Applicant before: Zhou Jiangnan |
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Effective date of registration: 20240606 Address after: No. 7 Guoyuan 6th Lane, Shunhe North Street, Laiwu District, Jinan City, Shandong Province, 271100 Patentee after: Jinan Guohua Power Engineering Co.,Ltd. Country or region after: China Address before: Room a573, 46-54 Dongfang Road, Ouhai Economic Development Zone, Wenzhou City, Zhejiang Province Patentee before: WENZHOU HAILAN INDUSTRIAL DESIGN Co.,Ltd. Country or region before: China |