CN109113117B

CN109113117B - Ditch silt clearance and packing integration equipment

Info

Publication number: CN109113117B
Application number: CN201810962238.0A
Authority: CN
Inventors: 余红兵
Original assignee: Hongfujin Precision Industry Shenzhen Co Ltd
Current assignee: Hongfujin Precision Industry Shenzhen Co Ltd
Priority date: 2018-08-22
Filing date: 2018-08-22
Publication date: 2020-03-10
Anticipated expiration: 2038-08-22
Also published as: CN109113117A

Abstract

The sludge drying and drying vehicle comprises a vehicle body and a carriage, wherein the vehicle body comprises a cab and an underwater running mechanism, the front end of the carriage is provided with a sludge lifting mechanism, a sludge collecting mechanism is arranged below the side of the sludge lifting mechanism in a matching manner, a water filtering transmission device and a vibration device are arranged at an outlet of the sludge lifting mechanism, a hopper is arranged at an outlet of the water filtering transmission device, the hopper is connected with a sludge drying device, a water tank is arranged at the bottom of the water filtering transmission device, and the bottom of the water tank is connected with a drainage mechanism; the discharging end below of the sludge drying device is provided with a turntable type semi-automatic packaging device, the turntable type semi-automatic packaging device is arranged at the bottom in a packaging box at the rear end of a carriage, the rear end of the packaging box is provided with a door body capable of being opened downwards, and a base plate is arranged in the packaging box. The ditch sludge cleaning machine can quickly clean, lift, drain and dry the sludge in a ditch, has high automation degree, and solves the technical problems that the ditch sludge cleaning workload is large, and the sludge is too wet and is not beneficial to transportation.

Description

Ditch silt clearance and packing integration equipment

Technical Field

The invention belongs to a ditch sludge cleaning and packing integrated device.

Background

Water pollution is the decrease or loss of the use value of water caused by harmful chemical substances, pollutes water of the environment, is commonly existed in rivers, reservoirs and large and small ditches, and particularly has attracted attention of people. In the face of water body pollution, people are more and more conscious of environmental protection, the concern of water pollution reaches unprecedented level, surface water pollution is obvious, and underground water pollution is a surprise.

The water pollution exists in the ditches which are big and small, the water in the ditches is invaded by pollutants for a long time due to the slow water flow in the ditches, the sludge at the bottoms of the ditches is more and more, and the ditches are in oxygen deficiency and stink for a long time, the influence on the water quality and the surrounding environment is huge, and therefore the sludge in the ditches is imperative to be cleaned. At present, silt in the ditch is mostly cleared up through the manual work, and the manual work clearance silt work load is big, and silt after the clearance leads to transporting the difficulty owing to too moist.

Disclosure of Invention

The invention aims to solve the problems, provides the ditch sludge cleaning and packaging integrated equipment, can quickly clean, lift, drain and dry the sludge in the ditch, has high automation degree, and solves the technical problems that the ditch sludge cleaning workload is large, and the sludge is too moist and not beneficial to transportation.

In order to realize the purpose, the invention adopts the technical scheme that: the sludge drying and drying vehicle comprises a vehicle body and a carriage, wherein the vehicle body comprises a cab and an underwater running mechanism, the front end of the carriage is provided with a sludge lifting mechanism, a sludge collecting mechanism is arranged below the side of the sludge lifting mechanism in a matching manner, a water filtering transmission device and a vibration device are arranged at an outlet of the sludge lifting mechanism, a hopper is arranged at an outlet of the water filtering transmission device, the hopper is connected with a sludge drying device, a water tank is arranged at the bottom of the water filtering transmission device, and the bottom of the water tank is connected with a drainage mechanism; a turntable type semi-automatic packing device is arranged below the discharge end of the sludge drying device, the turntable type semi-automatic packing device is arranged at the bottom in a packing box at the rear end of the carriage, a door body capable of being opened downwards is arranged at the rear end of the packing box, a backing plate for storing packaged sludge is arranged in the packing box, and a notch facilitating forklift fork taking and transferring is formed in the backing plate; the semi-automatic baling equipment of carousel formula includes electronic revolving stage and is used for the packing bucket of establishing the wrapping bag cover, and the quantity of packing bucket is a plurality of, and is circular array above electronic revolving stage.

Further, silt hoist mechanism includes the hoist casing body, the upper and lower both ends of hoist casing body are provided with first pivot and second pivot respectively, be provided with the chain between first pivot and the second pivot, evenly be provided with a plurality of promotion hoppers on the chain, the output shaft of first pivot and motor, the upper and lower both ends of hoist casing body all adopt circular arc structure, the right side below of hoist casing body is provided with silt collection box, the lower extreme of silt collection box is provided with the opening, silt collection mechanism sets up in silt collection box, silt collection box opening part is provided with swash plate and arc form material piece, the upper right end of hoist casing body is provided with out the hopper.

Furthermore, go out hopper below slope to the right side, the guide plate is articulated in the inside of lifting mechanism casing and in the bottom plate department that lies in out the hopper, is connected with first spring between the backup pad of guide plate and play hopper bottom.

Furthermore, promote a plurality of waterlogging caused by excessive rainfall holes of bottom evenly distributed of hopper.

Further, the vibration device comprises two oppositely arranged baffles, shaft sleeves are arranged at the upper end, the lower end, the left end and the right end of each baffle, the shaft sleeves are movably arranged on the rod body, the rod body is arranged on the upper fixing block and the lower fixing block, and second springs are arranged between the shaft sleeves and the fixing blocks; a bottom plate is arranged between the two baffles, a vibration motor installation box body is arranged at the bottom of the bottom plate, a vibration motor is arranged inside the vibration motor installation box body, and a water tank is installed on the bottom plate.

Furthermore, drainage transmission device is the slope setting, and it is including installing third pivot and the fourth pivot between the baffle, is provided with steel dictyosome transmission band between third pivot and the fourth pivot, and evenly distributed has a plurality of material blocks on the steel dictyosome transmission band, and the mesh diameter of steel dictyosome transmission band is 4 ~ 14 meshes.

Further, silt drying device is including the stoving casing, evenly be provided with a plurality of constant temperature heating pipes on the stoving casing, the upper left end and the hopper sealing connection of stoving casing, the right lower extreme of stoving casing is equipped with the discharge gate, the first box of left side sealing connection of stoving casing, the second box is connected in the left side of first box, the inside of stoving casing is provided with spiral ejection of compact subassembly and antiseized binding structure, spiral ejection of compact subassembly includes the rotary drum, be provided with the spiral propulsion blade on the lateral wall of rotary drum, the rotary drum and the output shaft of the gear motor of first box inside.

Furthermore, the anti-bonding structure is a plurality of spiral segments, and the spiral segments are welded on the inner wall of the top of the drying shell and are respectively arranged in the screw pitches of the spiral propelling blades.

Further, the drainage mechanism comprises a sludge discharge pump, a sludge inlet pipe and a sludge outlet pipe, wherein the sludge inlet pipe is a metal corrugated pipe; one end of the sludge inlet pipe is connected with the bottom of the water tank, the other end of the sludge inlet pipe is connected with an inlet of a sludge discharge pump, and the sludge outlet pipe is connected with an outlet of the sludge discharge pump.

Further, the sludge collecting mechanism comprises a driving shaft, the driving shaft is fixedly connected with the cylinder body, and a plurality of sludge scraping sheets are uniformly distributed on the outer wall of the cylinder body; the mud scraping sheet is in a circular arc shape, and the tail end of the mud scraping sheet is provided with a sharp part; the mud scraping sheets are distributed clockwise according to the central shaft of the cylinder body.

The invention has the beneficial effects that: the invention provides a ditch sludge cleaning and packing integrated device which is high in automation degree and solves the technical problems that the ditch sludge cleaning workload is large, and the sludge is too moist and is not beneficial to transportation.

The invention automatically collects, cleans, lifts, drains, dries and packs the sludge in the ditch automatically, facilitates forking and transferring of a forklift, and the dried sludge can be directly used and used for maintaining the dam after packing.

According to the invention, the anti-bonding structure is arranged in the sludge drying device, so that the sludge is prevented from being blocked due to caking in the drying process of the sludge drying device, and the sludge drying device can smoothly discharge.

Drawings

FIG. 1 is a schematic structural diagram of the present invention.

Fig. 2 is a schematic structural view of a sludge lifting mechanism in the invention.

Fig. 3 is a schematic structural view of the discharge hopper of the present invention when mounted on a sludge lifting mechanism.

Fig. 4 is a schematic structural view of the water filtration transmission device and the vibration device of the present invention.

Fig. 5 is a schematic structural view of a sludge drying device and a drainage mechanism according to the present invention.

Fig. 6 is a schematic structural view of a sludge collecting mechanism according to the present invention.

Fig. 7 is a schematic structural diagram of the turntable type semi-automatic packaging equipment in the invention.

The text labels in the figures are represented as: 1. a sludge collection mechanism; 2. a water running mechanism; 3. a cab; 4. a sludge lifting mechanism; 5. a filtered water conveying device; 6. a vibration device; 7. a hopper; 8. a sludge drying device; 9. a drainage mechanism; 10. a water tank; 11. a turntable type semi-automatic packaging device; 12. packing a box; 13. a door body; 14. a base plate; 101. a drive shaft; 102. a barrel; 103. a mud scraping sheet; 401. A second rotating shaft; 402. a chain; 403. a hoist housing; 404. lifting the hopper; 405. a first rotating shaft; 406. a discharge hopper; 407. a sludge collection box body; 408. a material guide plate; 409. a first spring; 410. a support plate; 411. an arc-shaped material collecting block; 412. a sloping plate; 501. a material blocking block; 502. a steel mesh body conveying belt; 503. a fourth rotating shaft; 504. a third rotating shaft; 601. a baffle plate; 602. a fixed block; 603. a shaft sleeve; 604. a rod body; 605. a second spring; 607. a base plate; 608. a vibrating motor; 609. the vibration motor is arranged in the box body; 801. drying the shell; 802. a constant temperature heating pipe; 803. an anti-adhesive structure; 804. a discharge port; 805. a rotary drum; 806. a helical propulsion blade; 807. a first case; 808. a reduction motor; 809. a second case; 901. a sludge discharge pump; 902. a mud inlet pipe; 903. A mud outlet pipe; 1101. an electric rotating table; 1102. and (5) packaging the barrel.

Detailed Description

The following detailed description of the present invention is given for the purpose of enabling those skilled in the art to better understand the technical solutions of the present invention, and the description in this section is only exemplary and explanatory, and should not be construed as limiting the scope of the present invention in any way.

As shown in fig. 1 to 7, the specific structure of the present invention is: the water-filtering and sludge-drying vehicle comprises a vehicle body and a carriage, wherein the vehicle body comprises a cab 3 and an underwater running mechanism 2, the front end of the carriage is provided with a sludge lifting mechanism 4, a sludge collecting mechanism 1 is arranged below the side of the sludge lifting mechanism 4 in a matching manner, a water filtering transmission device 5 and a vibration device 6 are arranged at the outlet of the sludge lifting mechanism 4, a hopper 7 is arranged at the outlet of the water filtering transmission device 5, the hopper 7 is connected with a sludge drying device 8, a water tank 10 is arranged at the bottom of the water filtering transmission device 5, and the bottom of the water tank 10 is connected with a water discharging mechanism 9; a turntable type semi-automatic packing device 11 is arranged below the discharge end of the sludge drying device 8, the turntable type semi-automatic packing device 11 is arranged at the bottom in a packing box 12 at the rear end of the carriage, a door body 13 capable of being opened downwards is arranged at the rear end of the packing box 12, a backing plate 14 used for storing packed sludge is arranged in the packing box 12, and a notch convenient for a forklift to fork and transport is formed in the backing plate 14; the turntable type semi-automatic packing equipment 11 comprises an electric rotating table 1101 and packing barrels 1102 for sleeving packing bags, wherein the number of the packing barrels 1102 is multiple, and the packing barrels are arranged above the electric rotating table 1101 in a circular array.

Preferably, the sludge lifting mechanism 4 includes a lifter housing 403, the upper and lower ends of the lifter housing 403 are respectively provided with a first rotating shaft 405 and a second rotating shaft 401, a chain 402 is arranged between the first rotating shaft 405 and the second rotating shaft 401, the chain 402 is evenly provided with a plurality of lifting hoppers 404, the first rotating shaft 405 is connected with an output shaft of the motor, the upper and lower ends of the lifter housing 403 all adopt an arc structure, a sludge collection box 407 is arranged below the right side of the lifter housing 403, the lower end of the sludge collection box 407 is provided with an opening, the sludge collection mechanism 1 is arranged in the sludge collection box 407, the opening of the sludge collection box 407 is provided with an inclined plate 412 and an arc-shaped collection block 411, and the upper right end of the lifter housing 403 is provided with a discharge hopper 406.

Preferably, the discharge hopper 406 is inclined to the lower right, a guide plate 408 is hinged to the bottom plate of the discharge hopper 406 inside the elevator housing 403, and a first spring 409 is connected between the guide plate 408 and a support plate 410 at the bottom of the discharge hopper 406.

Preferably, a plurality of drainage holes are uniformly distributed in the bottom of the lifting hopper 404.

Preferably, the vibration device 6 includes two baffles 601 arranged oppositely, shaft sleeves 603 are arranged at the upper, lower, left and right ends of the baffles 601, the shaft sleeves 603 are movably arranged on the rod 604, the rod 604 is mounted on the upper and lower fixed blocks 602, and second springs 605 are arranged between the shaft sleeves 603 and the fixed blocks 602; a bottom plate 607 is arranged between the two baffles 601, a vibration motor installation box 609 is arranged at the bottom of the bottom plate 607, a vibration motor 608 is arranged in the vibration motor installation box 609, and the water tank 10 is installed on the bottom plate 607.

Preferably, the water filtration transmission device 5 is arranged obliquely and comprises a third rotating shaft 504 and a fourth rotating shaft 503 which are arranged between the baffles 601, a steel mesh transmission belt 502 is arranged between the third rotating shaft 504 and the fourth rotating shaft 503, a plurality of material blocking blocks 501 are uniformly distributed on the steel mesh transmission belt 502, and the mesh diameter of the steel mesh transmission belt 502 is 4-14 meshes.

Preferably, the sludge drying device 8 comprises a drying shell 801, a plurality of constant temperature heating pipes 802 are uniformly arranged on the drying shell 801, the left upper end of the drying shell 801 is in sealing connection with the hopper 7, a discharge hole 804 is formed in the right lower end of the drying shell 801, the left side of the drying shell 801 is in sealing connection with a first box 807, the left side of the first box 807 is connected with a second box 809, a spiral discharge assembly and an anti-sticking structure 803 are arranged inside the drying shell 801, the spiral discharge assembly comprises a rotary cylinder 805, a spiral propelling blade 806 is arranged on the outer side wall of the rotary cylinder 805, and the rotary cylinder 805 is connected with an output shaft of a speed reduction motor 808 inside the first box 807.

Preferably, the anti-adhesion structure 803 is a plurality of spiral segments, which are welded on the top inner wall of the drying casing 801 and respectively in the pitch of the spiral propelling blade 806.

Preferably, the drainage mechanism 9 comprises a dredge pump 901, a dredge pipe 902 and a dredge pipe 903, wherein the dredge pipe 902 is a metal corrugated pipe; one end of the sludge inlet pipe 902 is connected with the bottom of the water tank 10, the other end is connected with the inlet of the sludge pump 901, and the sludge outlet pipe 903 is connected with the outlet of the sludge pump 901.

Preferably, the sludge collecting mechanism 1 comprises a driving shaft 101, the driving shaft 101 is fixedly connected with a cylinder 102, and a plurality of sludge scraping sheets 103 are uniformly distributed on the outer wall of the cylinder 102; the mud scraping blade 103 is arc-shaped, and the tail end of the mud scraping blade is provided with a tip part; the wiper blades 103 are arranged clockwise about the central axis of the barrel 102.

The automatic sludge collection and drying device has the technical key points that automatic collection, cleaning, lifting, vibration conveying, draining and drying of sludge are realized, automatic bagging is realized, and finally, sealing of a packaging bag is realized under the action of manpower and the bagged sludge is manually placed on a base plate.

When the sludge drying device is used specifically, sludge is collected into the sludge lifting mechanism 4 through the sludge collecting mechanism 1, the sludge is lifted to the water filtering and conveying device 5 by the sludge lifting mechanism 4, the water filtering and conveying device 5 realizes sludge draining under the vibration action of the vibration device 6 in the conveying process, the drained sludge enters the sludge drying device 8 through the hopper 7, the sludge wetted by the sludge is spirally pushed by the spiral discharging assembly in the sludge drying device 8, meanwhile, the sludge is dewatered under the heating action of the constant-temperature heating pipe 802, in order to prevent the sludge from being agglomerated and blocked in the drying process, the anti-adhesion structure 803 is arranged inside the sludge drying device 8 and is a plurality of spiral segments, the spiral segments 803 are welded on the inner wall of the top of the drying shell 801 and are respectively in the screw pitches of the spiral pushing blades 806, and the agglomeration is broken under the shearing force of the anti-adhesion structure 803 when the sludge is spirally pushed, the silt is smoothly output and finally drops into a packaging bag in a packaging barrel in the turntable type semi-automatic packaging equipment 11, and automatic bagging is completed.

It should be noted that, in this document, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

The principles and embodiments of the present invention are explained herein using specific examples, which are presented only to assist in understanding the method and its core concepts of the present invention. The foregoing is only a preferred embodiment of the present invention, and it should be noted that there are objectively infinite specific structures due to the limited character expressions, and it will be apparent to those skilled in the art that a plurality of modifications, decorations or changes may be made without departing from the principle of the present invention, and the technical features described above may be combined in a suitable manner; such modifications, variations, combinations, or adaptations of the invention using its spirit and scope, as defined by the claims, may be practiced otherwise than as specifically described.

Claims

1. The integrated ditch sludge cleaning and packaging equipment comprises a vehicle body and a carriage, wherein the vehicle body comprises a cab (3) and an underwater running mechanism (2), and is characterized in that a sludge lifting mechanism (4) is arranged at the front end of the carriage, a sludge collecting mechanism (1) is arranged below the side of the sludge lifting mechanism (4) in a matching manner, a water filtering transmission device (5) and a vibration device (6) are arranged at an outlet of the sludge lifting mechanism (4), a hopper (7) is arranged at an outlet of the water filtering transmission device (5), the hopper (7) is connected with a sludge drying device (8), a water tank (10) is arranged at the bottom of the water filtering transmission device (5), and a water discharging mechanism (9) is connected with the bottom of the water tank (10); a turntable type semi-automatic packing device (11) is arranged below the discharge end of the sludge drying device (8), the turntable type semi-automatic packing device (11) is arranged at the bottom in a packing box (12) at the rear end of the carriage, a door body (13) capable of being opened downwards is arranged at the rear end of the packing box (12), a base plate (14) used for storing packed sludge is arranged in the packing box (12), and a notch convenient for forking and transferring of the forklift is formed in the base plate (14); the turntable type semi-automatic packaging equipment (11) comprises an electric rotating table (1101) and packaging barrels (1102) for sleeving packaging bags, wherein the packaging barrels (1102) are multiple in number and are in a circular array above the electric rotating table (1101).

2. The trench sludge cleaning and packing integrated equipment according to claim 1, wherein the sludge lifting mechanism (4) comprises a lifter shell (403), the upper end and the lower end of the lifter shell (403) are respectively provided with a first rotating shaft (405) and a second rotating shaft (401), a chain (402) is arranged between the first rotating shaft (405) and the second rotating shaft (401), a plurality of lifting hoppers (404) are uniformly arranged on the chain (402), the first rotating shaft (405) is connected with an output shaft of a motor, the upper end and the lower end of the lifter shell (403) both adopt an arc structure, a sludge collecting box body (407) is arranged below the right side of the lifter shell (403), the lower end of the sludge collecting box body (407) is provided with an opening, the sludge collecting mechanism (1) is arranged in the sludge collecting box body (407), the opening of the sludge collecting box body (407) is provided with an inclined plate (412) and an arc-shaped collecting block (411), the upper right end of the lifter shell (403) is provided with a discharge hopper (406).

3. The integrated ditch sludge cleaning and packing equipment as claimed in claim 2, wherein the discharge hopper (406) is inclined to the lower right, a guide plate (408) is hinged to the inside of the elevator housing (403) and located at the bottom plate of the discharge hopper (406), and a first spring (409) is connected between the guide plate (408) and a support plate (410) at the bottom of the discharge hopper (406).

4. The integrated ditch sludge cleaning and baling apparatus of claim 2, wherein the bottom of the elevator hopper (404) has a plurality of drainage holes distributed uniformly.

5. The integrated ditch sludge cleaning and packing equipment according to claim 1, wherein the vibrating device (6) comprises two oppositely arranged baffles (601), shaft sleeves (603) are respectively arranged at the left end and the right end of the upper edge and the lower edge of each baffle (601), the shaft sleeves (603) are respectively movably arranged on a rod body (604), the rod body (604) is arranged on the upper fixed block (602) and the lower fixed block (602), and a second spring (605) is respectively arranged between each shaft sleeve (603) and each fixed block (602); a bottom plate (607) is arranged between the two baffles (601), a vibration motor installation box body (609) is arranged at the bottom of the bottom plate (607), a vibration motor (608) is arranged inside the vibration motor installation box body (609), and the water tank (10) is installed on the bottom plate (607).

6. The integrated trench sludge cleaning and packing equipment as claimed in claim 5, wherein the water filtering and conveying device (5) is arranged obliquely and comprises a third rotating shaft (504) and a fourth rotating shaft (503) which are arranged between the baffles (601), a steel mesh body conveying belt (502) is arranged between the third rotating shaft (504) and the fourth rotating shaft (503), a plurality of material blocking blocks (501) are uniformly distributed on the steel mesh body conveying belt (502), and the mesh diameter of the steel mesh body conveying belt (502) is 4-14 meshes.

7. The ditch sludge cleaning and packing integrated equipment according to claim 1, wherein the sludge drying device (8) comprises a drying shell (801), a plurality of constant temperature heating pipes (802) are uniformly arranged on the drying shell (801), the upper left end of the drying shell (801) is hermetically connected with the hopper (7), the lower right end of the drying shell (801) is provided with a discharge port (804), the left side of the drying shell (801) is hermetically connected with a first box body (807), the left side of the first box body (807) is connected with a second box body (809), a spiral discharge assembly and an anti-adhesion structure (803) are arranged inside the drying shell (801), the spiral discharge assembly comprises a rotary drum (805), a spiral propelling blade (806) is arranged on the outer side wall of the rotary drum (805), and the rotary drum (805) is connected with an output shaft of a speed reduction motor (808) inside the first box body (807).

8. The integrated ditch sludge cleaning and packing apparatus of claim 1, wherein the anti-sticking structure (803) is a plurality of spiral segments, and the spiral segments are welded on the inner wall of the top of the drying shell (801) and are respectively in the pitch of the spiral propelling blade (806).

9. The integrated ditch sludge cleaning and packing equipment as claimed in claim 7, wherein the drainage mechanism (9) comprises a sludge discharge pump (901), a sludge inlet pipe (902) and a sludge outlet pipe (903), wherein the sludge inlet pipe (902) is a metal corrugated pipe; one end of the sludge inlet pipe (902) is connected with the bottom of the water tank (10), the other end of the sludge inlet pipe is connected with the inlet of the sludge discharge pump (901), and the sludge outlet pipe (903) is connected with the outlet of the sludge discharge pump (901).

10. The integrated ditch sludge cleaning and packing equipment according to claim 1, wherein the sludge collecting mechanism (1) comprises a driving shaft (101), the driving shaft (101) is fixedly connected with a barrel body (102), and a plurality of sludge scraping sheets (103) are uniformly distributed on the outer wall of the barrel body (102); the mud scraping sheet (103) is in a circular arc shape, and the tail end of the mud scraping sheet is provided with a tip part; the mud scraping sheets (103) are distributed clockwise according to the central axis of the cylinder body (102).