CN109112641A - A kind of production method and equipment of bamboo fiber cloth - Google Patents

A kind of production method and equipment of bamboo fiber cloth Download PDF

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Publication number
CN109112641A
CN109112641A CN201811087829.4A CN201811087829A CN109112641A CN 109112641 A CN109112641 A CN 109112641A CN 201811087829 A CN201811087829 A CN 201811087829A CN 109112641 A CN109112641 A CN 109112641A
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China
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bamboo
weaving
machine
fibre
fiber cloth
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CN109112641B (en
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姚文斌
姚瑶
林茂阳
张逸挺
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Jiyang College of Zhejiang A&F University
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Jiyang College of Zhejiang A&F University
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    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01BMECHANICAL TREATMENT OF NATURAL FIBROUS OR FILAMENTARY MATERIAL TO OBTAIN FIBRES OF FILAMENTS, e.g. FOR SPINNING
    • D01B1/00Mechanical separation of fibres from plant material, e.g. seeds, leaves, stalks
    • D01B1/10Separating vegetable fibres from stalks or leaves
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01CCHEMICAL OR BIOLOGICAL TREATMENT OF NATURAL FILAMENTARY OR FIBROUS MATERIAL TO OBTAIN FILAMENTS OR FIBRES FOR SPINNING; CARBONISING RAGS TO RECOVER ANIMAL FIBRES
    • D01C1/00Treatment of vegetable material
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B19/00Treatment of textile materials by liquids, gases or vapours, not provided for in groups D06B1/00 - D06B17/00
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06CFINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C9/00Singeing
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06HMARKING, INSPECTING, SEAMING OR SEVERING TEXTILE MATERIALS
    • D06H7/00Apparatus or processes for cutting, or otherwise severing, specially adapted for the cutting, or otherwise severing, of textile materials
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06LDRY-CLEANING, WASHING OR BLEACHING FIBRES, FILAMENTS, THREADS, YARNS, FABRICS, FEATHERS OR MADE-UP FIBROUS GOODS; BLEACHING LEATHER OR FURS
    • D06L4/00Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs
    • D06L4/20Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs using agents which contain halogen
    • D06L4/22Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs using agents which contain halogen using inorganic agents
    • D06L4/24Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs using agents which contain halogen using inorganic agents using chlorites or chlorine dioxide
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/01Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with natural macromolecular compounds or derivatives thereof
    • D06M15/03Polysaccharides or derivatives thereof
    • D06M15/11Starch or derivatives thereof
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/21Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/327Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of unsaturated alcohols or esters thereof
    • D06M15/333Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of unsaturated alcohols or esters thereof of vinyl acetate; Polyvinylalcohol

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Inorganic Chemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Molecular Biology (AREA)
  • Wood Science & Technology (AREA)
  • Zoology (AREA)
  • Mechanical Engineering (AREA)
  • Chemical And Physical Treatments For Wood And The Like (AREA)
  • Woven Fabrics (AREA)

Abstract

The present invention provides the production method and equipment of a kind of bamboo fiber cloth, and the method is as follows: (1) thick bamboo tube of certain specification is sawed into the raw whole bamboo of fresh bamboo of 1-2;(2) thick bamboo tube is divided into bamboo chip by different size;(3) bamboo chip a point thin bamboo strip is carried out to handle;(4) thin bamboo strips used for weaving is woven into bamboo weaving;(5) bamboo weaving worked out is subjected to sofening treatment;(6) bamboo weaving after softening is subjected to laying by certain thickness;(7) fibrillation is carried out to bamboo weaving layer, obtains crude fibre cloth embryo;(8) the crude fibre cloth embryo after fibrillation is subjected to sub- oxygen bleaching processing;(9) it cleans and arranges;(10) starching is handled;(11) wet crude fibre cloth embryo dried, dried;(12) cutting and lock seaming processing.The not high disadvantage of bamboo fibre spinnability, while mechanization, high degree of automation has been solved perfectly in the present invention, liberates labour, substantially increases industrial production efficiency, in addition this method is simple, and manufacturing cost is low.

Description

A kind of production method and equipment of bamboo fiber cloth
[technical field]
The present invention relates to a kind of production method of bamboo fiber cloth and equipment.
[background technique]
Bamboo fibre have natural antibacterial, excellent gas permeability, unique resilience, instant water absorption and it is shrinkproof aqueous and The good characteristics such as stronger vertical and horizontal intensity, the advantages of integrating natural fiber and staple fibre, be a kind of feature of environmental protection Fiber.The plurality of advantages of bamboo fibre shows unique prospect in terms of weaving.In terms of weaving, the good of bamboo fibre quality is determined Bad to be primarily to see its spinnability, the factor for influencing bamboo fibre spinnability includes the length of fibre bundle, fineness, strength, flexibility, bullet Property etc., and these indexs be decided by it is miscellaneous to being remained in the maximum holding degree and bamboo fibre of bamboo internal fiber in production The composition and content of matter.But due to the natural characteristic of bamboo itself, the crude fibre length that raw bamboo decomposites is shorter, and thickness is uneven, Spinnability is not high, and has a variety of weaving obstacles, even if disregarding into the bamboo fiber cloth that instinct produces weaving, technical difficulty Greatly, at high cost.There are no the bamboo fiber cloth of technical maturity, high cost of manufacture, high difficult skill occur in the market so far Art difficulty, it is suppressed that the development of bamboo fiber cloth.
[summary of the invention]
One of the technical problem to be solved in the present invention is to provide a kind of production method of bamboo fiber cloth, this method perfection Solves the not high disadvantage of bamboo fibre spinnability, this method mechanization, high degree of automation are liberated labour, substantially increased Industrial production efficiency, while this method is simple, manufacturing cost is low.
The present invention is realized in one of above-mentioned technical problem:
A kind of production method of bamboo fiber cloth, the method comprises the following steps:
Step (1) is sawed into the thick bamboo tube that specific length is 0.3-5 meters with the raw whole bamboo of fresh bamboo of 1-2;
By thick bamboo tube, with hitting, platform cuts open bamboo machine to step (2) or being split into 8-32 etc. divides bamboo chip by hand;
Bamboo chip is carried out a point thin bamboo strip and handled by step (3);
Thin bamboo strips used for weaving is woven into bamboo weaving by step (4);
The bamboo weaving that braiding is completed is placed under specific environment and carries out sofening treatment by step (5);
Bamboo weaving after softening is carried out laying by certain thickness by step (6);
Step (7) carries out fibrillation to bamboo weaving layer;
Crude fibre cloth embryo after fibrillation is carried out sub- oxygen bleaching processing by step (8);
Treated that crude fibre cloth embryo is cleaned and arranged by sub- oxygen bleaching for step (9);
Step (10) starching processing;
Step (11) dries the wet crude fibre cloth embryo after starching, is dried;
Step (12) finally cut and lockstitched a border seam processing.
Further, the preparation method step is specific as follows:
The whole bamboo sawing of step (1): choosing the raw new fresh and tender bamboo of 1-2, clean to bamboo outer surface, to be cleaned complete It is sawn into section with disk sawing after finishing, bamboo section is sawed into 0.3-5 meters of thick bamboo tube according to different size;
Step (2) bamboo section fragment: bamboo machine is cutd open by bamboo section progress fragment processing using platform is hit, bamboo section is divided into according to different size The bamboo chip of width 0.3-3cm is made in 8-32 piece;
Step (3) bamboo chip divides the thin bamboo strip: thin bamboo strips used for weaving wafer separator being recycled to divide 2-8 layers to obtain 1-5mm thickness by different-thickness bamboo chip Thin bamboo strips used for weaving;
The braiding of step (4) thin bamboo strips used for weaving: thin bamboo strips used for weaving is woven into bamboo weaving using bamboo weaving machinery;
The softening of step (5) bamboo weaving: the bamboo weaving after the completion of braiding is subjected to sofening treatment, sofening treatment mode is as follows: first existed It is impregnated in 40-60 DEG C of water bath with thermostatic control, then adds plant fiber enzyme and carry out degumming sofening treatment, then use dipping by lye;
Step (6) bamboo weaving laying: the bamboo weaving after the completion of multiple are softened stacks, and laying thickness is woven into according to thin bamboo strips used for weaving Depending on the thickness and production effect of bamboo weaving, 2-10 layers can be elaborated and differed;
Step (7) bamboo weaving fibrillation: the bamboo weaving of heap poststack is subjected to fibrillation processing, this fibrillation process uses mechanical orientation fibrillation Method, different directions are carried out to the bamboo weaving after softening degumming, the fibrillation of multi-angle obtains thick bamboo fibre cloth embryo;
The sub- drift of step (8): being handled thick bamboo fibre cloth embryo using sub- oxygen bleaching process, the Asia bleaching process acidic environment For pH=3-4.5, temperature is controlled between 50-90 DEG C, is handled using sodium chlorite thick bamboo fibre cloth embryo, to remove wood Quality and the intensity and whiteness for improving bamboo fibre, the Asia green acids na concn 3-15g/L, thick bamboo fibre cloth embryo and sub- green acids sodium Mass ratio is 1:40, time: 30-45 minutes;
The cleaning of step (9) thick bamboo fibre cloth embryo arranges: by Asia drift, treated that thick bamboo fibre cloth embryo is laid in netted drying It is infiltrated and is rinsed using clear water on platform, moved the chemical liquid inside thick bamboo fibre by diffusion and water impact It removes;It will be inside thick bamboo fibre beam or bamboo fibre by exchanging for clear water and interfibrous capillary flow, water impact and solid liquid phase Between powdered granule remove;And the bamboo pimple of non-fibrillation is cleared up in time;The taking-up of thick bamboo fibre cloth embryo is dried after being disposed;
Step (10) starching processing: using starch and PVA to carry out starching processing to thick bamboo fibre cloth embryo as adhesive agent, with Enhance the power of filling the span of a man's arms between bamboo fibre, increases intensity;
Step (11) thick bamboo fibre cloth embryo is dry: the thick bamboo fibre cloth embryo after starching is transported by cross-ventilation at room temperature It behind dynamic natural air drying surface, then is placed in close drying room and is dried, temperature control is at 100~120 DEG C when dry, drying time It is 15~60 minutes, obtains bamboo fiber cloth embryo;
The cutting of step (12) bamboo fiber cloth embryo: to bamboo fiber cloth embryo after the completion according to different functions, carry out cutting and Seam of lockstitching a border is handled, and obtains finished product bamboo fiber cloth.
Further, the step (12) further includes dyeing and printing and ironing of singing, specially by the bamboo fibre after cutting Cloth embryo carries out dyeing and stamp, is then carrying out ironing of singing, and finally carries out lock seaming seam processing again, obtains the finished product with pattern Bamboo fiber cloth.
Further, the composition of step (5) lye and the content of each component are as follows: the lye is that sodium hydroxide is molten The mass ratio of liquid or soda ash, concentration of lye 0.2-2%, bamboo weaving and lye be 1:20-30, softening temperature be 60-100 DEG C at it is soft Change and softens 5-6 hours under 15-90 minutes or room temperature.
The second technical problem to be solved by the present invention is to provide a kind of making apparatus of bamboo fiber cloth, and the equipment is perfect Solves the not high disadvantage of bamboo fibre spinnability, which makes the production tool of bamboo fiber cloth machine, high degree of automation, liberation Labour substantially increases industrial production efficiency, while the production method of the equipment is simple, and manufacturing cost is low.
The present invention is realized in the twos' of above-mentioned technical problem:
A kind of making apparatus of bamboo fiber cloth, the making apparatus include: electric saw, hit platform and cut open bamboo machine, thin bamboo strips used for weaving wafer separator, bamboo Volume machine, softening pond, stacker, fibre separating machine, intelligent digester, cleaning machine, starching machine, hothouse and fabrics cutting machine, it is described Electric saw setting is cutd open in front of bamboo machine hitting platform, and the thin bamboo strips used for weaving wafer separator is arranged after hitting platform and cuing open bamboo machine, and the bamboo braiding machine setting exists Between thin bamboo strips used for weaving wafer separator and softening pond, the stacker is arranged after softening pond, and the fibre separating machine is arranged at stacker rear, The fibre separating machine, intelligent digester, cleaning machine, starching machine, hothouse and fabrics cutting machine are set gradually from front to back.
Further, the electric saw is circular saw.
Further, between the fibre separating machine, intelligent digester, cleaning machine, starching machine, hothouse and fabrics cutting machine It is connected by transport mechanism.
Further, conveyer belt is provided in the hothouse.
The present invention has the advantage that
The production method process of entire bamboo fiber cloth of the invention is different from traditional textile technology, and this method is solved perfectly The not high disadvantage of bamboo fibre spinnability, can make the original ecological bamboo fiber cloth to play the same tune on different musical instruments with textile technology, the bamboo after processing Fiber cloth can be used as high-grade tablecloth, wallpaper, carpet, curtain, anti-flammability fireproof building material raw material even craftwork, functional, skill Art value is big, and bamboo culture inside information is abundant, and practical.Method of the invention first uses bamboo braiding machine to weave the side for softening fibrillation again Formula, the thick bamboo fibre cloth embryo after fibrillation avoid the work of bamboo fibre weaving using finished product is obtained after a series of process of refinement Sequence;Due to completing braiding using bamboo weaving machinery, so the length of bamboo weaving can controllably be adjusted by specification, last bamboo fiber cloth Size can also be cut according to demand, realize product size diversification.The production method of the bamboo fiber cloth is not only inherited China's tradition bamboo handicraft, also weeds out the old and bring forth the new on its basis, joined the scientific technology of bamboo fibre producing process.It will be traditional Technique is combined with the scientific technology of modernization, is interted various skill and technique on the basis of traditional longitude and latitude weave, is made the pattern compiled out Pattern variation multiplicity, can also carry out dyeing and printing processing according to demand when needing, form that color contrast is big, bright-coloured lucid and lively flower Line keeps bamboo fiber cloth more beautiful, even up to the level of craftwork.Can also bamboo fiber cloth starching processing after spray coated flame retardant Property gel become fire line building materials.
The different bamboo fiber cloth of the form that this method is produced can play the resistance to drying of bamboo fibre, and moisture absorption is indeformable, not worm The characteristics of moth and ecosystem, dense history bamboo culture inside information is also carried, practicability is extremely strong, is worth high;
The method of the present invention mechanization, high degree of automation liberate labour, substantially increase industrial production efficiency, together When this method it is simple, manufacturing cost is low.
[Detailed description of the invention]
The present invention is further illustrated in conjunction with the embodiments with reference to the accompanying drawings.
Fig. 1 is a kind of structural block diagram of the making apparatus of bamboo fiber cloth of the present invention.
Fig. 2 is one of the embodiment on thin bamboo strips used for weaving woven pattern of the present invention road.
Fig. 3 is the two of the embodiment on thin bamboo strips used for weaving woven pattern of the present invention road.
Fig. 4 is the embodiment of bamboo weaving laying of the present invention.
[specific embodiment]
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other Embodiment shall fall within the protection scope of the present invention.
Refering to fig. 1~4, the present invention relates to a kind of production methods of bamboo fiber cloth, the method comprises the following steps: the preparation Method and step is specific as follows:
The whole bamboo sawing of step (1): choosing the raw new fresh and tender bamboo of 1-2, clean to bamboo outer surface, to be cleaned complete It is sawn into section with disk sawing after finishing, bamboo section is sawed into 1-2m etc. according to different size;
Step (2) bamboo section fragment: bamboo machine is cutd open by bamboo section progress fragment processing using platform is hit, bamboo section is divided into according to different size The bamboo chip of width 0.3-3cm is made in 8-32 piece;
Step (3) bamboo chip divides the thin bamboo strip: thin bamboo strips used for weaving wafer separator being recycled to divide 2-8 layers to obtain 1-5mm thickness by different-thickness bamboo chip Thin bamboo strips used for weaving;
The braiding of step (4) thin bamboo strips used for weaving: thin bamboo strips used for weaving is woven into bamboo weaving using bamboo weaving machinery;Thin bamboo strips used for weaving is woven into using bamboo weaving machinery Bamboo weaving realizes automated production, substantially increases production efficiency, according to different types of bamboo fiber cloth craftwork of production, The thin bamboo strips used for weaving of different-thickness is interted into various skill and technique on the basis of traditional longitude and latitude weave, including dredge and compile, insert, wearing, cutting, locking, following closely, Prick, set etc., thin bamboo strips used for weaving be woven into the bamboo weaving of more characteristic, the braiding process of this thin bamboo strips used for weaving be the succession to traditional bamboo product technique and It carries forward;Gap during bamboo weaving between thin bamboo strips used for weaving can require flexibility to adjust according to different, and weaving method can also be examined according to difference Beauty and function adjust, and there are many weaving, lines is available, and emphasis is refering to Fig. 2 and 3;
The softening of step (5) bamboo weaving: the bamboo weaving after the completion of braiding is subjected to sofening treatment, sofening treatment mode in softening pond It is as follows: first to be impregnated in 40-60 DEG C of water bath with thermostatic control, then add plant fiber enzyme and carry out degumming sofening treatment, then is soft with lye Change, concentration of lye 0.2-2%, bath raio, that is, mass ratio of bamboo weaving and lye is 1:20-30, softening temperature be at 60-100 DEG C it is soft Change 15-90 minutes or soak at room temperature 5-6h;What it is due to selection is the raw fresh tender bamboo of 1-2, and bamboo fibre comparision contents can It sees, moisture content is relatively high, and the bamboo wood compared with other bamboo ages is easier to soften;
Step (6) bamboo weaving laying: the bamboo weaving after the completion of multiple are softened stacks on stacker, laying thickness according to Thin bamboo strips used for weaving is woven into depending on the thickness and production effect of bamboo weaving, can be elaborated 2-10 layers and be differed, emphasis is refering to Fig. 4;
Step (7) bamboo weaving fibrillation: the bamboo weaving of heap poststack is subjected to fibrillation processing using fibre separating machine, this fibrillation process uses machine The method that tool crushes fibrillation carries out different directions to the bamboo weaving after softening degumming, and the fibrillation of multi-angle obtains thick bamboo fibre cloth Embryo;Generally fibrillation is carried out with vertical bamboo weaving direction from horizontal direction;Since the thin bamboo strips used for weaving in bamboo weaving interlocks anyhow, single direction is opened Fibre is unable to satisfy the requirement of bamboo fiber cloth, therefore rolls fibrillation mode using multi-angle, and the thin bamboo strips used for weaving after ensure that softening can fill Fibre is separated, the quality of bamboo fiber cloth and the uniformity of fiber are improved;
Step (8) Asia oxygen bleaching: carrying out sub- oxygen bleaching process step in intelligent digester, fine to thick bamboo using sub- oxygen bleaching process Dimension cloth embryo is handled, and the Asia oxygen bleaching process acidic environment is pH=3-4.5, and temperature controls between 50-90 DEG C, uses Asia Sodium chlorate handles thick bamboo fibre cloth embryo, to enhance the intensity and whiteness of bamboo fibre;The Asia green acids na concn 3-15g/ L, thick bamboo fibre cloth embryo and sub- green acids sodium bath raio, that is, mass ratio 1:40, pH=3-4.5, temperature control between 50-90 DEG C, when Between: 45 minutes;
The cleaning of step (9) thick bamboo fibre cloth embryo arranges: carrying out the cleaning of thick bamboo fibre cloth embryo using cleaning machine and arranges, by sub- oxygen Treated that thick bamboo fibre cloth embryo is laid on netted dry platform is infiltrated and rinsed using clear water for drift, passes through diffusion The chemical liquid inside thick bamboo fibre is removed with water impact;By clear water and interfibrous capillary flow, water impact and The exchange of solid liquid phase removes the powdered granule inside thick bamboo fibre beam or between bamboo fibre;And the bamboo lump of non-fibrillation is cleared up in time Carbuncle;The taking-up of thick bamboo fibre cloth embryo is dried after being disposed;
Step (10) starching processing: starch and PVA is used to carry out as adhesive agent to thick bamboo fibre cloth embryo on starching machine Starching processing increases intensity to enhance the power of filling the span of a man's arms between bamboo fibre;Simultaneously also shape slurry can be covered in thick bamboo fibre cloth embryo surface Film, docile fiber fines keep bamboo fiber cloth body smooth, while increasing wearability;
Step (11) thick bamboo fibre cloth embryo is dry: the thick bamboo fibre cloth embryo after starching is transported by cross-ventilation at room temperature It behind dynamic natural air drying surface, then is placed in close drying room and is dried, temperature control is at 100~120 DEG C when dry, drying time It is 15~60 minutes, obtains bamboo fiber cloth embryo;Temperature is excessively high to promote bamboo fibre to decompose, and destroy the performance of bamboo fiber cloth;
The cutting of step (12) bamboo fiber cloth embryo: it to bamboo fiber cloth embryo after the completion according to different functions, is cut using fabric Machine cut and lockstitched a border seam processing, obtain finished product bamboo fiber cloth.Due to being to carry out knitting early period using bamboo braiding machine, As long as being continuously added thin bamboo strips used for weaving, the length of bamboo weaving be can control, thus the length of bamboo fiber cloth after the completion be it is controllable, Flexible Production is realized in terms of bamboo fiber cloth size;Lock seaming seam processing, edge of weaving finally are carried out to the edge of bamboo fiber cloth Bamboo fibre protrusion and fiber cloth overall structure are loose, more aesthetics.
Preferably, the step (12) further includes dyeing and printing and ironing of singing, specially by the bamboo fiber cloth after cutting Embryo carries out dyeing and stamp, dyeing and printing: bamboo fiber cloth being dyed and printed using natural plant dye according to different requirements Flower makes cloth embryo catch various colors, improves aesthetics;Singe ironing: mainly solve humidity, fold that former procedures leave, The problems such as door is irregular, the characteristic of prominent bamboo fiber cloth softness itself simultaneously increases its ornamental function, mainly whole using tentering Latitude arranges, and vapour presses arrangement, the methods of calendering;
Lock seaming seam processing is finally carried out again, obtains the finished product bamboo fiber cloth with pattern.
The invention further relates to making apparatus used in a kind of above-mentioned production method of bamboo fiber cloth, the making apparatus packets Include: electric saw 1, hit platform cut open bamboo machine 2, thin bamboo strips used for weaving wafer separator 3, bamboo braiding machine 4, softening pond 5, stacker 6, fibre separating machine 7, intelligent digester 8, Cleaning machine 9, starching machine 10, hothouse 11 and fabrics cutting machine 12, the electric saw 1 setting cuts open 2 front of bamboo machine hitting platform, described Thin bamboo strips used for weaving wafer separator 3 is arranged after hitting platform and cuing open bamboo machine 2, and the setting of bamboo braiding machine 4 is between thin bamboo strips used for weaving wafer separator 3 and softening pond 5, institute It states stacker 6 to be arranged after softening pond 5, the setting of fibre separating machine 7 is in 6 rear of stacker, the fibre separating machine 7, intelligent boiling Pot 8, cleaning machine 9, starching machine 10, hothouse 11 and fabrics cutting machine 12 are set gradually from front to back.
The electric saw 1 is circular saw.
Between the fibre separating machine 7, intelligent digester 8, cleaning machine 9, starching machine 10, hothouse 11 and fabrics cutting machine 12 It is connected by transport mechanism.
Conveyer belt is provided in the hothouse 11.
The production method process of entire bamboo fiber cloth of the invention is different from traditional textile technology, and this method is solved perfectly Bamboo fibre spinnability not high disadvantage.Method of the invention first using bamboo braiding machine 4 braiding soften fibrillation again by the way of, after fibrillation Thick bamboo fibre cloth embryo using finished product is obtained after a series of process of refinement, avoid bamboo fibre weaving process;Due to adopting It completes to weave with bamboo braiding machine 4, so the length of bamboo weaving can controllably be adjusted by specification, the size of last bamboo fiber cloth can also It is cut according to demand, realizes product size diversification.The production method of the bamboo fiber cloth not only inherits China's tradition Bamboo handicraft is also weeded out the old and bring forth the new on its basis, joined the scientific technology of bamboo fibre producing process.By traditional handicraft and modern times The scientific technology of change combines, and interts various skill and technique on the basis of traditional longitude and latitude weave, keeps the pattern pattern compiled out variation more Sample, can also carry out dyeing and printing processing according to demand when needing, form that color contrast is big, bright-coloured lucid and lively decorative pattern, keep bamboo fine Wei Bu is more beautiful, even up to the level of craftwork.Can also bamboo fiber cloth starching processing after spray coated flame retardant gel at For fire line building materials.
The different bamboo fiber cloth of the form that this method is produced can play the resistance to drying of bamboo fibre, and moisture absorption is indeformable, not worm The characteristics of moth and ecosystem, dense history bamboo culture inside information is also carried, practicability is extremely strong, is worth high;
The method of the present invention mechanization, high degree of automation liberate labour, substantially increase industrial production efficiency, together When this method it is simple, manufacturing cost is low.
Although specific embodiments of the present invention have been described above, those familiar with the art should be managed Solution, we are merely exemplary described specific embodiment, rather than for the restriction to the scope of the present invention, it is familiar with this The technical staff in field should be covered of the invention according to modification and variation equivalent made by spirit of the invention In scope of the claimed protection.

Claims (8)

1. a kind of production method of bamboo fiber cloth, it is characterised in that: the method comprises the following steps:
Step (1) is sawed into the thick bamboo tube that specific length is 0.3-5 meters with the raw whole bamboo of fresh bamboo of 1-2;
By thick bamboo tube, with hitting, platform cuts open bamboo machine to step (2) or being split into 8-32 etc. divides bamboo chip by hand;
Bamboo chip is carried out a point thin bamboo strip and handled by step (3);
Thin bamboo strips used for weaving is woven into bamboo weaving by step (4);
The bamboo weaving that braiding is completed is placed under specific environment and carries out sofening treatment by step (5);
Bamboo weaving after softening is carried out laying by certain thickness by step (6);
Step (7) carries out fibrillation to bamboo weaving layer;
Crude fibre cloth embryo after fibrillation is carried out sub- oxygen bleaching processing by step (8);
Treated that crude fibre cloth embryo is cleaned and arranged by sub- oxygen bleaching for step (9);
Step (10) starching processing;
Step (11) dries the wet crude fibre cloth embryo after starching, is dried;
Step (12) finally cut and lockstitched a border seam processing.
2. a kind of production method of bamboo fiber cloth according to claim 1, it is characterised in that: the preparation method step tool Body is as follows:
The whole bamboo sawing of step (1): the raw new fresh and tender bamboo of 1-2 is chosen, bamboo outer surface is cleaned, after to be cleaned It is sawn into section with disk sawing, bamboo section is sawed into 0.3-5 meters of thick bamboo tube according to different size;
Step (2) bamboo section fragment: bamboo machine is cutd open by bamboo section progress fragment processing using platform is hit, bamboo section is divided into 8-32 according to different size The bamboo chip of width 0.3-3cm is made in piece;
Step (3) bamboo chip divides the thin bamboo strip: thin bamboo strips used for weaving wafer separator being recycled to divide bamboo chip to the 2-8 layers of bamboo for obtaining 1-5mm thickness by different-thickness The thin bamboo strip;
The braiding of step (4) thin bamboo strips used for weaving: thin bamboo strips used for weaving is woven into bamboo weaving using bamboo weaving machinery;
The softening of step (5) bamboo weaving: the bamboo weaving after the completion of braiding is subjected to sofening treatment, sofening treatment mode is as follows: first in 40-60 It is impregnated in DEG C water bath with thermostatic control, then adds plant fiber enzyme and carry out degumming sofening treatment, then use dipping by lye;
Step (6) bamboo weaving laying: the bamboo weaving after the completion of multiple are softened stacks, and laying thickness is woven into bamboo weaving according to thin bamboo strips used for weaving Thickness and production effect depending on, 2-10 layers can be spread and differed;
Step (7) bamboo weaving fibrillation: the bamboo weaving of heap poststack is subjected to fibrillation processing, this fibrillation process uses the side of mechanical orientation fibrillation Method carries out different directions to the bamboo weaving after softening degumming, and the fibrillation of multi-angle obtains thick bamboo fibre cloth embryo;
The sub- drift of step (8): being handled thick bamboo fibre cloth embryo using sub- oxygen bleaching process, and the Asia bleaching process acidic environment is pH =3-4.5, temperature are controlled between 50-90 DEG C, are handled using sodium chlorite thick bamboo fibre cloth embryo, to remove lignin And the intensity and whiteness of bamboo fibre are improved, and the Asia green acids na concn 3-15g/L, the quality of thick bamboo fibre cloth embryo and sub- green acids sodium Than for 1:40, time: 30-45 minutes;
The cleaning of step (9) thick bamboo fibre cloth embryo arranges: by Asia drift, treated that thick bamboo fibre cloth embryo is laid in netted dry platform It is upper to be infiltrated and rinsed using clear water, the chemical liquid inside thick bamboo fibre is removed by diffusion and water impact; It will be inside thick bamboo fibre beam or between bamboo fibre with exchanging for interfibrous capillary flow, water impact and solid liquid phase by clear water Powdered granule remove;And the bamboo pimple of non-fibrillation is cleared up in time;The taking-up of thick bamboo fibre cloth embryo is dried after being disposed;
Step (10) starching processing: starch and PVA is used to carry out starching processing to thick bamboo fibre cloth embryo as adhesive agent, with enhancing Power of filling the span of a man's arms between bamboo fibre increases intensity;
Step (11) thick bamboo fibre cloth embryo is dry: the thick bamboo fibre cloth embryo after starching is passed through air convection movement certainly at room temperature It so behind air-dried surface, then is placed in close drying room and is dried, temperature control is at 100~120 DEG C when dry, drying time 15 ~60 minutes, obtain bamboo fiber cloth embryo;
The cutting of step (12) bamboo fiber cloth embryo: it to bamboo fiber cloth embryo after the completion according to different functions, is cut and is lockstitched a border Seam processing, obtains finished product bamboo fiber cloth.
3. a kind of production method of bamboo fiber cloth according to claim 1 or 2, it is characterised in that:
The step (12) further includes dyeing and printing and singes ironing, specially by the bamboo fiber cloth embryo after cutting carry out dyeing and Then stamp is carrying out ironing of singing, finally carry out lock seaming seam processing again, obtain the finished product bamboo fiber cloth with pattern.
4. a kind of production method of bamboo fiber cloth according to claim 2, it is characterised in that: step (5) lye The content of composition and each component is as follows: the lye is sodium hydroxide solution or soda ash, concentration of lye 0.2-2%, thin bamboo strips used for weaving and alkali The mass ratio of liquid be 1:20-30, softening temperature be 60-100 DEG C at soften 15-90 minutes or room temperature under soften 5-6 hours.
5. a kind of making apparatus of bamboo fiber cloth, it is characterised in that: the making apparatus includes: electric saw, hits platform and cut open bamboo machine, thin bamboo strips used for weaving Wafer separator, bamboo braiding machine, softening pond, stacker, fibre separating machine, intelligent digester, cleaning machine, starching machine, hothouse and fabric are cut out Shearing machine, electric saw setting are cutd open in front of bamboo machine hitting platform, and the thin bamboo strips used for weaving wafer separator is arranged after hitting platform and cuing open bamboo machine, the bamboo weaving Between thin bamboo strips used for weaving wafer separator and softening pond, the stacker is arranged after softening pond for machine setting, and the fibre separating machine is arranged in heap Folded machine rear, the fibre separating machine, intelligent digester, cleaning machine, starching machine, hothouse and fabrics cutting machine are from front to back successively Setting.
6. a kind of making apparatus of bamboo fiber cloth according to claim 5, it is characterised in that: the electric saw is circular saw.
7. a kind of making apparatus of bamboo fiber cloth according to claim 5, it is characterised in that: the fibre separating machine, intelligence are steamed It is connected between saucepan, cleaning machine, starching machine, hothouse and fabrics cutting machine by transport mechanism.
8. a kind of making apparatus of bamboo fiber cloth according to claim 5, it is characterised in that: be provided in the hothouse Conveyer belt.
CN201811087829.4A 2018-09-18 2018-09-18 Method and equipment for manufacturing bamboo fiber cloth Active CN109112641B (en)

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