CN109111534A - A kind of method that temperature-gradient method prepares haloflex - Google Patents

A kind of method that temperature-gradient method prepares haloflex Download PDF

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Publication number
CN109111534A
CN109111534A CN201810672270.5A CN201810672270A CN109111534A CN 109111534 A CN109111534 A CN 109111534A CN 201810672270 A CN201810672270 A CN 201810672270A CN 109111534 A CN109111534 A CN 109111534A
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temperature
chlorine
haloflex
product
polyethylene
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王伟文
段继海
姜永刚
陈光辉
李建隆
张自生
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Qingdao University of Science and Technology
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Qingdao University of Science and Technology
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F8/00Chemical modification by after-treatment
    • C08F8/18Introducing halogen atoms or halogen-containing groups
    • C08F8/20Halogenation
    • C08F8/22Halogenation by reaction with free halogens
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/34Silicon-containing compounds
    • C08K3/36Silica

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)

Abstract

The present invention relates to a kind of methods that temperature-gradient method prepares haloflex, by polyethylene, it is added in reaction vessel after initiator mixing, it is passed through nitrogen, 80-85 DEG C is raised the temperature to first, stop logical nitrogen, it is passed through chlorine, after chlorine is full of reaction vessel, adjusting chlorine flowrate is 2%/min~2.5%/min, keep 30-40min, it then proceedes to be warming up to 115 DEG C, chlorination reaction 30-60min, it is further continued for raising the temperature to 130-135 DEG C, keep 40-60min, finally stop logical chlorine, 30-40min is heat-treated at 130-135 DEG C, chlorine atmosphere is kept when heat treatment.The present invention solves the adhesion problem of chlorination reaction product, reduces the residual crystallinity of product, the performance indicator of product meets industrialized standard using gradually heating chlorination and the method for adding quartz sand antitack agent.

Description

A kind of method that temperature-gradient method prepares haloflex
Technical field
The present invention relates to a kind of method that solid phase method prepares haloflex, especially a kind of temperature-gradient method preparation chlorination is poly- The method of ethylene.
Background technique
Haloflex is a kind of novel macromolecular elastomer material, generally can be regarded as ethylene, vinyl chloride, 1,2- The copolymer of the ternary random arrangement of dichloroethylene.Almost all is the singly-bound of saturation in haloflex molecular chain structure, with- Based on C-C- is single-stranded, bond energy is high, it is not easy to be broken, be free of active group, have stable chemical structure.Therefore containing there are many excellent Good characteristic, such as heat resistance, chemical corrosion resistance, anti-flammability, good conductivity and mechanical strength height, can be widely applied to Plastics, building materials, chemical industry, electric appliance, shipbuilding, coating etc., have a extensive future.
The preparation method of haloflex mainly has solwution method, suspension method and three kinds of solid phase method.Solwution method pollution is big, investment Height, complex process are eliminated substantially;Though suspension method technical maturity, more advanced, which generates a large amount of acid waste waters, and equipment is rotten Erosion is serious, and up-front investment is big, and has been unable to meet higher and higher environmental requirement;Solid phase method simple process, investment is small, and product is pure Only, environmental pollution is small, is a kind of environmental protection, economic technique.
Solid phase method prepares haloflex and remains in the laboratory research stage at present, there are no mature industrialization report Road.Since the chlorination reaction of polyethylene is strong exothermic reaction, simultaneous reactions temperature is consolidated near the fusing point of polyethylene Phase method easily causes the bonding foaming and sintering of solid particle to each other when preparing haloflex, cause chlorination uneven, drop The product residual crystallinity of low chlorination reaction rate, preparation is high, and product quality is lower than product quality prepared by suspension method.Reaction is put Heat, product bonding and residual crystallinity height are the key points for restricting solid phase method and preparing haloflex technological development, therefore are moved Except reaction heat, the bonding phenomenon of product is solved, the residual crystallinity for reducing product is the most important thing of the technical study.
Summary of the invention
It is removed to solve reaction heat, product bonding, the problem that chlorination is uneven and residual crystallinity is high.The present invention is main Provide a kind of method that temperature-gradient method prepares haloflex.This method is easy to operate, invests small, environmental protection and economy, preparation Product is pure, and residual crystallinity is low and elasticity is good.
A kind of temperature-gradient method prepare the method for haloflex the following steps are included:
100 parts of above-mentioned polyethylene raw materials, 2~4 parts of initiators and 50 parts~60 parts of antitack agent are added after evenly mixing Enter into temperature programming fixed bed reactors, the air being passed through after connecting in nitrogen exclusion system.
The temperature in reactor is risen to 80~85 DEG C by temperature programming system, heating rate is 2 DEG C/min.Close nitrogen Air valve, is passed through chlorine, opens chlorine circulation loop valve, after being full of chlorine in reactor, adjust chlorine flowrate be 2%/ Min~2.5%/min, low temperature chlorination react 30~40min.
It then proceedes to be warming up to 115 DEG C with 2 DEG C/min heating rate, 30~60min of chlorination reaction.
It is further continued for being warming up to 130~135 DEG C with 2 DEG C/min heating rate, 40~60min of high-temperature chlorination.
At low temperature, chlorination reaction only carries out on the surface of polyethylene the present invention, and polyethylene surface is formed containing high chlorine dose Hard shell, the mutual bonding agglomeration between reducing particle when being formed in temperature reaction of hard shell;Antitack agent can be equal Even dispersion polyethylene particle reduces the contact area of polyethylene particle to each other, while can be absorbed and putting in chlorination reaction Reaction heat out, to further prevent the bonding of particle.The heating of three steps and antitack agent collective effect, prevent product from bonding, And remove the heat that reaction generates.
When chlorination reaction temperature is 130~135 DEG C, remaining crystal almost all melting, the strand of inner tight arrangement It is opened, causes the chlorine radical of generation and the molecule chain reaction of opening, the steric hindrance of generation makes remaining crystallization while cooling It cannot be restored to original crystalline state, crystal region fundamental transformation is undefined structure.Simultaneously at the heat at 130~135 DEG C Reason can allow particle surface and the internal macromolecular changing of the relative positions to be homogenized, and chlorination position is avoided excessively to concentrate, to make the chlorine point of product Cloth tends to the residual crystallinity for uniformly reducing product.It is chlorine atmosphere that system is kept when heat treatment, prevents the chlorinated polyethylene of preparation The alkene product removing hydrogen chloride gas slight at 130~135 DEG C.
Chlorine valve is finally closed, 30min is heat-treated at 130~135 DEG C, is still chlorine atmosphere in reactor.At heat After reason, nitrogen valve is opened, closes chlorine circulation valve, the chlorine in exclusion system, chlorine is inhaled through sodium hydroxide solution It receives.
Haloflex product is taken out after reactor temperature is reduced to room temperature is put into baking with alkali liquid washing to neutrality It dries in case to constant weight.
One chlorine atom of every increase just has a hydrogen atom and is substituted on the strand of polyethylene, while generating a chlorine Change hydrogen molecule, the mass change on polyethylene molecular chain is 34.5, and the quality of hydrogen chloride is 36.5.It therefore can be according to saturated common salt The weight gain of water calculates the chlorinity of haloflex by quantitative relationship.Calculation formula is as follows, and wherein Δ W is chlorine Change the weight of HCl caused by reacting, W is the weight of polyethylene raw material used in chlorination reaction.
The tail gas that chlorination reaction generates is mainly hydrogen chloride gas and unreacted chlorine, and the hydrogen chloride gas in tail gas can By removing to saturated salt solution, remaining unabsorbed pure chlorine is repeatable by circulation loop after drying in tail gas It utilizes.
Initiator used in chlorination reaction is azodiisobutyronitrile or benzoyl peroxide;Antitack agent used is not cross 40 The quartz sand of mesh screen.
The beneficial effects of the present invention are:
Using gradually temperature-raising method, mutual bonding agglomeration between particle is avoided, prevents product from bonding, and remove reaction and generate Heat, make product chlorine be distributed tend to uniformly, reduce the residual crystallinity of product.
Use the main indicator of haloflex product prepared by the present invention: chlorinity is 38%~41%, remnants knot Brilliant degree < 2%, heat-stable time >=502s, residue of combustion < 3%, volatile content < 0.3%, hardness are 55~70, are drawn Stretching intensity is 8~12MPa, and elongation at break is 650%~750%.
The present invention solves chlorination reaction product using gradually heating chlorination and the method for adding quartz sand antitack agent Adhesion problem, reduces the residual crystallinity of product, and the elasticity of chlorine atom being evenly distributed on strand, product increases, produces The index for the product that the performance indicator of product is prepared with suspension method is not much different, and meets industrialized standard.
Detailed description of the invention
Fig. 1 is the differential scanning calorimetry figure of haloflex product.
Fig. 2 is the infrared spectrum spectrogram of haloflex product.
Fig. 3 is the nuclear magnetic resonance spectroscopy spectrogram of haloflex product.
Specific embodiment
Below by specific embodiment, the present invention is further explained:
The key industry index request of the product of suspension method preparation are as follows: chlorinity 30%-40%, melting heat≤2J/g, Shao Family name hardness≤70, tensile strength >=8MPa, elongation at break >=500%, volatile content≤0.3%, heat-stable time >= 8min, residue of combustion≤4.5%.
Comparative example 1
A, the preparation of aaerosol solution: the hydrochloric acid solution of 4000L 10% being added into the acid-resistant reacting kettle of 5000L, stirs shape Melt index (MI) MI (190 DEG C/5kg)=0.2-l.0g/l0min is added under state, MFR is the high density polyethylene (HDPE) 400kg of 10-30, And 1.0kg dispersing agent fatty alcohol polyoxyethylene ether, 2.0kg antitack agent white carbon black, obtained aaerosol solution is stirred evenly, then will Acid-resistant reacting kettle sealing.
Chlorination reaction: b is divided to two sections to be passed through chlorine into the aaerosol solution and carries out chlorination reaction:
Warming-up section: originating logical chlorine temperature control is 75 DEG C, is gradually heated to 130 DEG C, it is 220kg that warming-up section, which leads to chlorine dose,;
Constant temperature zone: the control of constant temperature zone temperature is 130 DEG C, and temperature is kept constant, and leading to chlorine dose is 220kg;
Entire reaction process controls logical 75-130 DEG C of chlorine temperature, and being passed through amount of chlorine is 440kg, reaction time 4h.
Separating, washing: reaction terminates, and chlorizate cooling down to temperature of reaction kettle is lower than 80 DEG C, with compress wind by object Material, which is transported in vacuum filter, carries out vacuum filter, and the HCl recovery filtered out utilizes, filtered chlorizate water After washing repeatedly, after centrifuge dehydration and heated-air drying, then grind through grinding, feed bin is homogenized to obtain product haloflex, Chlorinity is 34.0%, DSC2.5J/g, shore hardness 67.
Comparative example 2
The preparation of aaerosol solution: a the hydrochloric acid solution of 8700L 17%, stirring is added into the acid-resistant reacting kettle of 12500L
Melt index (MI) MI (190 DEG C/5kg)=0.2-l.0g/l0min is added under state, the high density that MFR is 10-30 is poly- Ethylene 1300kg and 1.6kg polyethylene of dispersing agent adjoins pyrrolidone, and 2kg antitack agent D17 stirs evenly obtained aaerosol solution, so Acid-resistant reacting kettle is sealed afterwards.
Chlorination reaction: b is divided to two sections to be passed through chlorine into the aaerosol solution and carries out chlorination reaction:
Warming-up section: originating logical chlorine temperature control is 60 DEG C, is gradually heated to 130 DEG C, it is 780kg that warming-up section, which leads to chlorine dose,;
Constant temperature zone: the control of constant temperature zone temperature is 130 DEG C, and temperature is kept constant, and leading to chlorine dose is 520kg;
Entire reaction process controls logical 60-130 DEG C of chlorine temperature, and being passed through amount of chlorine is 1300kg, reaction time 4.5h.
C, separating, washing: reaction terminates, and chlorizate cooling down to temperature of reaction kettle is lower than 80 DEG C, will with compress wind Material, which is transported in vacuum filter, carries out vacuum filter, and the HCl recovery filtered out utilizes, and filtered chlorizate is used After water washs repeatedly, after centrifuge dehydration and heated-air drying, then grind through grinding, feed bin is homogenized to obtain product haloflex, Its chlorinity is 33.3%, DSC2.0J/g, shore hardness 69.
Comparative example 3
The preparation of suspension Lip river liquid: a the hydrochloric acid Lip river liquid of 8000L 25%, stirring is added into the acid-resistant reacting kettle of 12500L Melt index (MI) MI (190 DEG C/5kg)=0.2-1.0g/10min is added under state, MFR is the high density polyethylene (HDPE) of 10-30 1600kg and 3kg dispersing agent methyl acrylate monomethyl acrylic copolymer, 8kg antitack agent talcum powder, stir evenly obtained Then aaerosol solution seals acid-resistant reacting kettle.
Chlorination reaction: b is divided to two sections to be uniformly passed through chlorine into the aaerosol solution and carries out chlorination reaction:
Warming-up section: originating logical chlorine temperature control is 30 DEG C, is gradually heated to 125 DEG C, it is 800kg that warming-up section, which leads to chlorine dose,;
Constant temperature zone: constant temperature zone temperature essence is made as 125 DEG C, and temperature is kept constant, and leading to chlorine dose is 350kg:
Entire reaction process controls logical 30-125 DEG C of chlorine temperature, is passed through amount of chlorine 1150kg, reaction time 5h.
C, separating, washing: reaction terminates, and chlorizate cooling down to temperature of reaction kettle is lower than 80 DEG C, will with compress wind Material, which is transported in vacuum filter, carries out vacuum filter, and the HCl recovery filtered out utilizes, and filtered chlorizate is used After water washs repeatedly, after centrifuge dehydration and heated-air drying, then grind through grinding, feed bin is homogenized to obtain product haloflex, Its chlorinity is 22%, DSC3.0J/g, shore hardness 70.
Embodiment 1
It is 68.7% by 100 parts of crystallinity, fusing point is 134.3 DEG C, and partial size is 150~380um, and wax content 1.2% melts Body flow rate is 0.804g/10min, specific surface area 3.344 × 10-3cm3.g-1 of 2.047m2.g-1, Kong Rongwei, branching Degree adds after evenly mixing for 5.65 polyethylene raw material, 3 parts of benzoyl peroxide initiators and 60 parts of quartz sand antitack agent Enter into temperature programming fixed bed reactors, the air being passed through after connecting in nitrogen exclusion system.Pass through temperature programming system Temperature in reactor is risen to 85 DEG C, heating rate is 2 DEG C/min.Nitrogen valve is closed, chlorine is passed through, opens chlorine circulation Circuit valve, after being full of chlorine in reactor, adjusting chlorine flowrate is 2.5%/min, and low temperature chlorination reacts 40min.Then Continue to be warming up to 115 DEG C with 2 DEG C/min heating rate, chlorination reaction 60min.It is further continued for being warming up to 2 DEG C/min heating rate 130 DEG C, high-temperature chlorination 30min.Chlorine valve is finally closed, 30min is heat-treated at 130 DEG C, is still chlorine in reactor Atmosphere is enclosed.After heat treatment, nitrogen valve is opened, closes chlorine circulation valve, the chlorine in exclusion system, chlorine is through hydrogen-oxygen Change sodium solution to absorb.Haloflex product is taken out after reactor temperature is reduced to room temperature to be put with alkali liquid washing to neutrality Enter in baking oven and dries to constant weight.
Use the main indicator of haloflex product prepared by the present invention: chlorinity 36%, residual crystallinity < 2%, heat-stable time 498s, residue of combustion 0.98%, volatile content 0.199%, hardness 60, tensile strength For 10.1MPa, elongation at break 690%.
Embodiment 2
It is 68.7% by 100 parts of crystallinity, fusing point is 134.3 DEG C, and partial size is 150~380um, and wax content 1.2% melts Body flow rate is 0.804g/10min, specific surface area 3.344 × 10-3cm3.g-1 of 2.047m2.g-1, Kong Rongwei, branching Degree adds after evenly mixing for 5.65 polyethylene raw material, 2 parts of azodiisobutyronitrile initiators and 50 parts of quartz sand antitack agent Enter into temperature programming fixed bed reactors, the air being passed through after connecting in nitrogen exclusion system.Pass through temperature programming system Temperature in reactor is risen to 80 DEG C, heating rate is 2 DEG C/min.Nitrogen valve is closed, chlorine is passed through, opens chlorine circulation Circuit valve, after being full of chlorine in reactor, adjusting chlorine flowrate is 2%/min, and low temperature chlorination reacts 30min.Then after It is continuous to be warming up to 115 DEG C with 2 DEG C/min heating rate, high-temperature chlorination 30min.It is further continued for the heating of 2 DEG C/min heating rate To 130 DEG C, high-temperature chlorination 60min.Chlorine valve is finally closed, 30min is heat-treated at 130 DEG C, is still in reactor Chlorine atmosphere.After heat treatment, nitrogen valve is opened, closes chlorine circulation valve, the chlorine in exclusion system, chlorine is through hydrogen Sodium hydroxide solution absorbs.Haloflex product is taken out after reactor temperature is reduced to room temperature, with alkali liquid washing to neutrality, It is placed in oven and dried to constant weight.
Use the main indicator of haloflex product prepared by the present invention: chlorinity 41%, residual crystallinity < 2%, heat-stable time 505s, residue of combustion 1%, volatile content 0.209%, hardness 57, tensile strength are 10.5MPa, elongation at break 750%.
For the product index comparison such as following table of industrial products index request, comparative example and embodiment, by that can be seen in table The haloflex product of Solid phase synthesis of the invention can satisfy the requirement of current industrialization product out, and compare the prior art Suspension method preparation properties of product it is more excellent.

Claims (7)

1. a kind of method that temperature-gradient method prepares haloflex, it is characterised in that: be added after mixing polyethylene, initiator anti- It answers in container, is passed through nitrogen, raise the temperature to 80-85 DEG C first, stop logical nitrogen, be passed through chlorine, chlorine holds full of reaction After device, adjusting chlorine flowrate is 2%/min~2.5%/min, keeps 30-40min, then proceedes to be warming up to 115 DEG C, chlorination is anti- 30-60min is answered, is further continued for raising the temperature to 130-135 DEG C, keeps 40-60min, finally stops logical chlorine, in 130-135 It is heat-treated 30-40min at DEG C, when heat treatment keeps chlorine atmosphere.
2. a kind of method that temperature-gradient method prepares haloflex as described in claim 1, it is characterised in that: heating rate is 2℃/min。
3. a kind of method that temperature-gradient method prepares haloflex as described in claim 1, it is characterised in that: polyethylene is height Density polyethylene, crystallinity 68.7%, fusing point are 134.3 DEG C, and partial size is 150~380um, wax content 1.2%, specific surface Product is 2.047m2.g-1, Kong Rongwei 3.344 × 10-3cm3.g-1, melt flow rate (MFR) 0.804g/10min, the degree of branching is 5.65。
4. a kind of method that temperature-gradient method prepares haloflex as described in claim 1, it is characterised in that: initiator is even Nitrogen bis-isobutyronitrile or benzoyl peroxide, dosage are the 2%~4% of polyethylene quality.
5. a kind of method that temperature-gradient method prepares haloflex as described in claim 1, it is characterised in that: with polyethylene, The also antitack agent that initiator mixes simultaneously, antitack agent are the quartz sand for not crossing 40 mesh screens, after reaction can be with product It is kept completely separate, dosage is the 50%~60% of polyethylene quality.
6. a kind of method that temperature-gradient method prepares haloflex as described in claim 1, it is characterised in that: heat treatment finishes Afterwards, stop heating, be passed through nitrogen, exclude the chlorine in reaction vessel, chlorine absorbs what removing generated through saturated sodium chloride solution Hydrogen chloride gas, it is reusable by circulation loop after remaining unabsorbed dry chlorine in tail gas.
7. a kind of method that temperature-gradient method prepares haloflex as described in claim 1, it is characterised in that: in reaction vessel Temperature is down to room temperature, removes haloflex product, dry with alkali liquid washing to neutrality.
CN201810672270.5A 2018-06-26 2018-06-26 A kind of method that temperature-gradient method prepares haloflex Pending CN109111534A (en)

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CN113372472A (en) * 2021-07-09 2021-09-10 瑞易德新材料股份有限公司 Production process of ester-soluble chlorinated polyethylene
CN115140960A (en) * 2022-06-21 2022-10-04 上海城建物资有限公司 Anti-caking agent, premix, soil body curing agent, and preparation and application thereof
CN115368049A (en) * 2022-07-21 2022-11-22 上海城建物资有限公司 Efficient anti-caking agent and preparation and application thereof

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Publication number Priority date Publication date Assignee Title
CN113372472A (en) * 2021-07-09 2021-09-10 瑞易德新材料股份有限公司 Production process of ester-soluble chlorinated polyethylene
CN115140960A (en) * 2022-06-21 2022-10-04 上海城建物资有限公司 Anti-caking agent, premix, soil body curing agent, and preparation and application thereof
CN115140960B (en) * 2022-06-21 2024-04-09 上海城建物资有限公司 Anti-caking agent, premix, soil body curing agent, and preparation and application thereof
CN115368049A (en) * 2022-07-21 2022-11-22 上海城建物资有限公司 Efficient anti-caking agent and preparation and application thereof
CN115368049B (en) * 2022-07-21 2024-04-26 上海城建物资有限公司 Efficient anti-caking agent and preparation and application thereof

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