CN109109574A - Load-carrying Pneumatic belt tire - Google Patents

Load-carrying Pneumatic belt tire Download PDF

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Publication number
CN109109574A
CN109109574A CN201810964056.7A CN201810964056A CN109109574A CN 109109574 A CN109109574 A CN 109109574A CN 201810964056 A CN201810964056 A CN 201810964056A CN 109109574 A CN109109574 A CN 109109574A
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CN
China
Prior art keywords
belt
tire
load
steel wire
pulling force
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201810964056.7A
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Chinese (zh)
Inventor
王红彦
叶佳蕾
吴晓东
王志权
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zhongce Rubber Group Co Ltd
Original Assignee
Zhongce Rubber Group Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
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Priority to CN201810964056.7A priority Critical patent/CN109109574A/en
Publication of CN109109574A publication Critical patent/CN109109574A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60CVEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
    • B60C9/00Reinforcements or ply arrangement of pneumatic tyres
    • B60C9/18Structure or arrangement of belts or breakers, crown-reinforcing or cushioning layers

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Heating, Cooling, Or Curing Plastics Or The Like In General (AREA)
  • Tires In General (AREA)

Abstract

It is well balanced to there is a problem of that molding and vulcanised tyre durability, resistance to eccentric wear, handling stability are difficult to realize on same tires for existing belt structure, the invention proposes a kind of load-carrying Pneumatic belt tires, the expansion rate of its most inner side belt middle section is in 1.2%~1.9% range, there is the catastrophe point of curve tendency in the region that elongation is 0.8%~1.4% in " pulling force-elongation " curve of zero-degree belt steel wire, and the catastrophe point region is located at pulling force in the range of 40~110N;The present invention can make above-mentioned performance reach well balanced.

Description

Load-carrying Pneumatic belt tire
Technical field
The invention belongs to Pneumatic belt tires, in particular to load-carrying Pneumatic belt tire.
Background technique
Belt structure in tire section schematic diagram shown in Fig. 1~3 is the structure that the current country is widely used.This A little belt structures exist through overmolding and vulcanization process rear tyre durability, resistance to eccentric wear, handling stability in same wheel It cannot achieve well balanced problem on tire.Especially the problem becomes especially to show under the increased trend of current groove depth It writes.
Summary of the invention
The present invention provides a kind of inhibition belt edges generation delamination problems, while can also improve the load of handling stability Weight Pneumatic belt tire, specifically includes following technical solution:
Load-carrying Pneumatic belt tire, by least one layer of band formed in steel wire arranged in parallel in the tire circumferential direction Beam layer;Belt has a steel wire in two shoulder regions, " pulling force-extension curve " of the steel wire elongation be 0.8%~ Occur the catastrophe point of curve tendency in 1.4% region, and the catastrophe point region is located in the range of pulling force is 40~110N, and Elongation at break is 5% or more.
Preferably, the load-carrying is covered in the tension belt of entire crown areas most with Pneumatic belt tire The middle section expansion rate of lower layer's belt is after the completion of molding procedure and vulcanization process, after calculating according to the following formula, occurs In the range of 1.2%~1.9%,
Wherein, rf: belt diameter when being fitted on banding assembly drum;rf: the belt diameter in vulcanization rear mold.
Preferably, the pulling force of the belt steel wire-extension curve catastrophe point control is between 1.0%~1.2%.
Preferably, the belt steel wire of tire pulling force when elongation is 1% is at least 400N.
Preferably, the belt is the superposition of multilayer banding layer, band of the fruit by the belt of carcass side than leaning on tyre surface side Beam layer is narrow, and the belt at both ends can cover the both ends of the belt by carcass side on the outside of the belt by tyre surface side.
Preferably, the tire has the superposition of multilayer banding layer, the belt by the belt of carcass side than leaning on tyre surface side Width, by tyre surface side belt on the outside of both ends be covered with " pulling force-extension curve " described above elongation be 0.8%~ Occur the catastrophe point of curve tendency in 1.4% region, and the catastrophe point region is located in the range of pulling force is 40~110N, and Circumferential belt of the elongation at break 5% or more.
Durability is realized using above technical scheme and meets or exceeds standard tire, while resistance to eccentric wear performance and handling steady Qualitative remain on keeps previous level constant, for the tire for using common stretch characteristics steel wire, can significantly mention Rise endurance quality, resistance to eccentric wear performance and handling stability.
Detailed description of the invention
Fig. 1,2,3 are the applicable Pneumatic radial tire for heavy load example of the present invention;
Fig. 4 is the structural schematic diagram of embodiment 1;
Fig. 5 is tension belt steel wire and the pulling force-extensograph comparison schematic diagram for strengthening belt steel wire;
Fig. 6 is the belt expansion rate calculation specifications by carcass side;
Fig. 7 is the expansion rate calculation specifications for strengthening belt;
Belt expansion mechanism explanation when Fig. 8 is vulcanization;
Fig. 9 is pulling force-extension curve graph of steel wire after strengthening the naked steel wire of belt under different expansion rates and vulcanizing;
Figure 10 be catastrophe point 2% and 1% naked steel wire curve graph and catastrophe point after 1% vulcanization steel wire curve Figure;
Figure 11~13 are intersecting angle and resistance to eccentric wear performance, the relationship of handling stability result
Symbol description
1, load-carrying Pneumatic belt tire;
2, tyre surface;
3,4, tension belt;
5, protectiveness belt;
6, strengthen belt;
7, carcass.
Specific embodiment
Embodiment 1
Illustrate by taking belt structure shown in FIG. 1 as an example (with reference to the label of Fig. 4).In the structure, have and tire circumferential direction In the tension belt 3,4 of 10 °~45 ° superpositions that cross one another, cover the tension belt is located at crown central location And the protection belt 5 of narrower width, there are 2 layers or 3 layers of circumferential array above protection 5 both ends of belt, tension belt 4 And reinforcing belt 6 parallel to each other.Strengthen the outer end point of belt 6 more than that wider layer in tension belt 3,4 Close to circumferential line.
Reinforcing belt 6 in above structure due to being circumferentially arranged in parallel, so molding with vulcanization process in, Other tension belts 3,4 of the no image of Buddha or protection belt 5 make up the increase of belt perimeter by angle change like that, Therefore strengthening belt 6 is by solving the problems, such as perimeter change using " pulling force-extension curve " characteristic as shown in Figure 5. Since the elongation characteristics are the structural elongation functions of playing steel wire by adjusting the lay pitch of steel wire, so such steel wire Referred to as high drawing steel wire.
In molding procedure, belt is fitted on the belt fit drum of certain perimeter tire, is shaped to fetus.Then Fetus is put into specified mold, is given pressure and heat in fetus inner surface, is completed heat cure.During this, respectively Radial expansion can occur for belt, and the ratio of the belt diameter after vulcanization and belt diameter when molding becomes expansion Rate.
Fig. 6 and Fig. 7 is the calculating benchmark schematic diagram formed when with each belt expansion rate on vulcanised tyre respectively.Expansion The calculation formula of rate may be summarized to be:
Wherein, rf: belt diameter when being fitted on banding assembly drum;rf: the belt diameter in vulcanization rear mold.
Width can be taken for the sake of convenient if it is two layers of arrangement for reinforcing belt 6 circumferentially arranged in parallel Its expansion rate is calculated with the center of thickness.
As it was noted above, radial expansion can occur for each belt in vulcanization process.At this point, due to tension belt 3, 4 for functional factor must use the wire material of no structural extension, so can occur as shown in figure 8, being become by angle Change to realize expansion radially.But such angle change is not uniformly to occur in entire belt transverse direction.Sulphur When change, angle change will not occur substantially near the endpoint of belt two sides, but rely on the expansion of steel wire spacing to realize diameter Upward expansion.So the cross layered tension belt 3,4 after vulcanization, the angle of bizet middle section can be than molding When it is small, and both ends then substantially keep molding when angle it is constant.
The case where we emphatically change belt angle under different banding expansion rates and the difference for strengthening belt 6 are stretched Influence of the long characteristic to tyre performance is investigated and has been studied.Respondent is 315/80R22.5, vertically and horizontally decorative pattern, mold Decorative pattern ditch depth 18mm devises the test tire of 7 kinds of different expansion rates and is evaluated.
Table 1
Table 2
Left side is the tension belts 3 of 7 testing programs calculated according to the expansion rate calculation formula and strong in table 1 Change the expansion rate of belt 6.The test tire of 7 kinds of different expansion rates is made according to this table, and tests their performance.It is wherein resistance to Belt material used in tension belt 3,4 is 3+8 × 0.33ST, strengthen the material that uses of belt 6 be 3 × 4 × 0.22HE, and its pulling force-extension curve catastrophe point appears in when extending 2%.Fitting angle (the phase of tension belt 3 and 4 For circumferential direction) it is respectively 25 ° and 15 °, strengthening 6 angle of belt is 0 °.Belt structure is as shown in Figure 1, either steel wire Characteristic or belt structure are all the very common belt designs of China.
Indoor lathe endurance test, the test of vehicle eccentric wear and vehicle manipulation have been carried out to the tire of above-mentioned 7 testing programs Property stability test.Wherein indoor lathe endurance test method is quoted from United States Department Of Transportation certification test standard;Eccentric wear examination Testing is the abrasion measures of dispersion for measuring bizet center and shoulder after test tire is mounted on vehicle front wheel positions and travels 40,000 kilometers; Handling stability testing method is quoted from ISO evaluation criterion.The above two test result is by index displaying, the higher representative of index Performance is better.One uses scoring mechanism afterwards, and 10 points of full marks, 7 points or more qualified, and trained test driver can experience out 1 The difference divided, normal driver can experience 2 points out of difference.
The tire of scheme 7 cannot fully be upheld due to strengthening belt 6, and tire exhibits go out apparent defect, Wu Fayong In performance test, therefore exclude except comparison result.The tire of scheme 4 is the specification that my company normally produces at present.
The result of the above performance test is listed in 1 right side of table.From the results, it was seen that after banding expansion rate becomes larger, durability It can get a promotion, but resistance to eccentric wear performance and handling stability can be deteriorated simultaneously;And after expansion rate becomes smaller, resistance to eccentric wear performance Improve with handling stability, but durability declines to a great extent.
In order to find out the reason of leading to the above results, we are again to the steel at belt center and both ends after test tire vulcanization Silk arrangement angle is measured, such as table 2.The results show that becoming larger with belt expansion rate, the arrangement of bizet middle section Angle [alpha] successively becomes smaller, although and the arrangement angle β near two-end-point also shows same trend, amplitude of variation is much smaller than Middle section α, it is believed that hardly influenced by expansion rate.Referring again to this angle change once and above-mentioned test result It can be found if relationship, the performance of resistance to eccentric wear performance and handling stability is fine or not mutual with tension belt 3,4 Intersecting angle is related.Here intersecting angle refers to the arrangement angle α 1 of tension belt 3 and the arrangement of tension belt 4 Angle [alpha] 2 and α 1+ α 2.
The intersecting angle of tension belt rigidly has a great impact to the radially bending of tyre surface, and radially bending is rigid It will affect resistance to eccentric wear performance and handling stability.Intersecting angle is shown in resistance to eccentric wear performance, the relationship of handling stability result Figure 11~13, it can be seen that when intersecting angle is 36 ° or so, superiority and inferiority separation occurs in the two performance.
In terms of durability, since the angle change at belt both ends is obvious not as good as the angle change of middle section, so I Focus be placed on strengthen belt 6 vulcanization before pretension size on.Reinforcing banding is stripped from above-mentioned test tire Layer steel wire is fabricated to sample, tests its pulling force-extension curve, test object be scheme 1 (strengthening belt expansion rate 0.1%) with Scheme 4 (strengthens belt expansion rate 0.9%).Do not apply any pulling force to steel wire in the lab simultaneously, directly covers glue, then Vulcanization is produced the steel wire test that pretension is 0, is compared with without the naked steel wire for covering glue, such as Fig. 9.It can be seen that reinforcing tape Steel wire pulling force-extension the curve for 1 tire of scheme that 6 expansion rate of beam layer is 0.1% and the steel wire without pretension in laboratory Curve is almost the same.
Being radially expanded for tread cap can be estimated in the range of 0.5%~1.5% usually under standard pressure, this In the case of scheme 1 tire belt modulus only have scheme 4 belt modulus 30%~40%, that is to say, that for For the smaller tire of this kind of belt expansion rate, their reinforcing belt all cannot be abundant in entire production process Stretching so that strengthen belt invigoration effect can not play, cause durability to be deteriorated.
Based on the above inference, we make its pulling force-extension curve catastrophe point by adjusting the lay pitch of 3 × 4 × 0.225HE It is advanced near 1.1%, is then combined using this steel wire according to following scheme, carried out the second wheel durability, eccentric wear The test of energy, handling stability.
Table 3
Table 4
No. Indoor lathe is durable Resistance to eccentric wear performance Handling stability
1-A 108 135 8
2-A 105 134 8
3-A 100 128 8
4 100 100 7
8 90 135 8
Table 5
Table 3 is the arrangement and method for construction of the second wheel test tire, and scheme 1-A, 2-A, 3-A are the reinforcing tape former scheme 1,2,3 Beam layer steel wire, which is used pulling force-extension curve catastrophe point instead and be advanced to, upholds steel wire near 1.1% and the test tire made.Side Case 4 is standard tire, and scheme 8 is that belt fit angle ensures the belt intersecting angle after its vulcanization when having adjusted molding 36 ° or more of comparative tire.
Table 4 is according to the test result of the tire of 3 scheme of table construction, and test method is identical as first round test method.From As a result it can be seen that, pulling force-extension curve catastrophe point of reinforcing belt steel wire from 2% be advanced to 1.1% scheme 1-A, 2-A, 3-A realize durability and meet or exceed standard tire, while resistance to eccentric wear performance and handling stability remain on holding Previous level is constant, and overall performance ratio has more fully surmounted standard tire.Although simultaneously it can also be seen that the resistance to eccentric wear performance of scheme 8 It is improved with handling stability, but durability is also deteriorated.
Table 5 is the angle change situation of the test tire tension belt 3,4 of table 3.Scheme 1-A, 2-A, 3-A, 4 angle There is difference slightly when although testing with the first round, angular distribution generally is also consistent.Durable sex expression is poor Scheme 8, the intersecting angle of the tension belt 3,4 of bizet is 36.5 °, close with scheme 2-A, but its two-end-point is attached Close intersecting angle has reached 41.3 °, is higher than other all schemes.It is well known that near tension belt endpoint in industry Intersecting angle if it exceeds 40 ° of sharply declines that can cause belt durability, therefore want by adjusting belt fitting Angle is come so that the intersecting angle of bizet middle section is reached proper level be that will necessarily cause two end regions intersecting angles The value that transfinites is to reduce durability.
From result above it may be concluded that if the tension belt intersecting angle of bizet to be allowed to be in 36 ° or more, Intersecting angle near two-end-point is no more than 40 °, it is necessary to make tension belt expansion rate control by carcass 1.9% with Under.And thus bring belt vulcanizes the hypodynamic problem of post-tensioning, it can be by correspondingly changing steel according to required expansion rate Pulling force-extension curve of silk solves.Pulling force-extension curve graph of steel wire after Figure 10 is the naked steel wire of scheme 3-A and vulcanizes, can To find out, the curve graph and curve graph after the vulcanization of standard tire scheme 4 are almost the same.In summary:
1. being controlled in 1.2%~1.9% range in tension belt close to that layer of belt expansion rate of carcass When, the belt intersecting angle of bizet middle section may be implemented 36 ° or more, and the belt intersecting angle near both ends can be controlled System is at 40 ° or less, ideally 39 ° or less.
2. strengthen pulling force-extension curve catastrophe point control of 6 steel wire of belt 0.8%~1.4%, ideally When 1.0%~1.2%, it is ensured that strengthen belt under above-mentioned expansion rate 1. and still be able to play due reinforcing effect Fruit.
By implementing while above 2 measures, for the tire for using common stretch characteristics steel wire, Ke Yiming Endurance quality, resistance to eccentric wear performance and handling stability are promoted aobviously.

Claims (6)

1. load-carrying Pneumatic belt tire, by least one layer of banding formed in steel wire arranged in parallel in the tire circumferential direction Layer;Belt has steel wire in two shoulder regions, it is characterised in that: " pulling force-extension curve " of the steel wire be in elongation Occurs the catastrophe point of curve tendency in 0.8%~1.4% region, and the catastrophe point region is located at the model that pulling force is 40~110N In enclosing, and elongation at break is 5% or more.
2. load-carrying Pneumatic belt tire according to claim 1, it is characterised in that: the load-carrying Pneumatic belt Tire covers the middle section expansion rate of the lowest level belt in the tension belt of entire crown areas in molding procedure After the completion of vulcanization process, after calculating according to the following formula, in the range of appearing in 1.2%~1.9%,
Wherein, rf: belt diameter when being fitted on banding assembly drum;rf: the belt diameter in vulcanization rear mold.
3. load-carrying Pneumatic belt tire as claimed in claim 1 or 2, it is characterised in that: the belt steel of the tire Silk pulling force when elongation is 1% is at least 400N.
4. load-carrying Pneumatic belt tire as described in claim 1, it is characterised in that: the pulling force-of the belt steel wire The control of curve catastrophe point is upheld between 1.0%~1.2%.
5. the load-carrying Pneumatic belt tire as described in claims 1 to 3 any one, it is characterised in that: the belt For the superposition of multilayer banding layer, belt of the fruit by carcass side is narrower than the belt by tyre surface side, outside the belt by tyre surface side The belt at side both ends can cover the both ends of the belt by carcass side.
6. the load-carrying Pneumatic belt tire as described in claims 1 to 3 any one, it is characterised in that: the tire has The superposition of multilayer banding layer, the banding slice width by the belt of carcass side than leaning on tyre surface side, two on the outside of the belt by tyre surface side End covers circumferential belt.
CN201810964056.7A 2018-08-23 2018-08-23 Load-carrying Pneumatic belt tire Pending CN109109574A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111460616A (en) * 2020-03-03 2020-07-28 中策橡胶集团有限公司 Tire simulation design method and application thereof
CN112848807A (en) * 2021-01-29 2021-05-28 山东玲珑轮胎股份有限公司 Curved surface laminating drum design method and curved surface laminating drum

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101024368A (en) * 2006-02-22 2007-08-29 东洋橡胶工业株式会社 Pneumatic tire and manufacturing method of the same
CN101596841A (en) * 2009-06-04 2009-12-09 青岛双星轮胎工业有限公司 Air-inflation tyre
CN106046443A (en) * 2016-07-13 2016-10-26 安徽佳通乘用子午线轮胎有限公司 Polymer rubber composition for winter tires and preparing method and application thereof
CN206297362U (en) * 2016-12-26 2017-07-04 正新橡胶(中国)有限公司 A kind of semi-steel radial pneumatic tire and its shaped device
CN108407553A (en) * 2018-04-16 2018-08-17 中策橡胶集团有限公司 A kind of heavily loaded Pneumatic belt tire with high structural elongation rate tyre ring reinforcement material
CN108422811A (en) * 2018-04-16 2018-08-21 中策橡胶集团有限公司 A kind of flat 70 or less serial heavy duty pneumatic radial tire
CN209208375U (en) * 2018-08-23 2019-08-06 中策橡胶集团有限公司 Load-carrying Pneumatic belt tire

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101024368A (en) * 2006-02-22 2007-08-29 东洋橡胶工业株式会社 Pneumatic tire and manufacturing method of the same
CN101596841A (en) * 2009-06-04 2009-12-09 青岛双星轮胎工业有限公司 Air-inflation tyre
CN106046443A (en) * 2016-07-13 2016-10-26 安徽佳通乘用子午线轮胎有限公司 Polymer rubber composition for winter tires and preparing method and application thereof
CN206297362U (en) * 2016-12-26 2017-07-04 正新橡胶(中国)有限公司 A kind of semi-steel radial pneumatic tire and its shaped device
CN108407553A (en) * 2018-04-16 2018-08-17 中策橡胶集团有限公司 A kind of heavily loaded Pneumatic belt tire with high structural elongation rate tyre ring reinforcement material
CN108422811A (en) * 2018-04-16 2018-08-21 中策橡胶集团有限公司 A kind of flat 70 or less serial heavy duty pneumatic radial tire
CN209208375U (en) * 2018-08-23 2019-08-06 中策橡胶集团有限公司 Load-carrying Pneumatic belt tire

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111460616A (en) * 2020-03-03 2020-07-28 中策橡胶集团有限公司 Tire simulation design method and application thereof
CN111460616B (en) * 2020-03-03 2023-04-14 中策橡胶集团股份有限公司 Tire simulation design method and application thereof
CN112848807A (en) * 2021-01-29 2021-05-28 山东玲珑轮胎股份有限公司 Curved surface laminating drum design method and curved surface laminating drum

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