CN109109536B - Transfer printing film structure and manufacturing method thereof and manufacturing method of three-dimensional transfer printing product - Google Patents
Transfer printing film structure and manufacturing method thereof and manufacturing method of three-dimensional transfer printing product Download PDFInfo
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- CN109109536B CN109109536B CN201710481321.1A CN201710481321A CN109109536B CN 109109536 B CN109109536 B CN 109109536B CN 201710481321 A CN201710481321 A CN 201710481321A CN 109109536 B CN109109536 B CN 109109536B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C1/00—Processes, not specifically provided for elsewhere, for producing decorative surface effects
- B44C1/16—Processes, not specifically provided for elsewhere, for producing decorative surface effects for applying transfer pictures or the like
- B44C1/165—Processes, not specifically provided for elsewhere, for producing decorative surface effects for applying transfer pictures or the like for decalcomanias; sheet material therefor
- B44C1/17—Dry transfer
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Abstract
A transfer printing film structure comprises an elastic film substrate layer, a template layer, a first mold release layer, a second mold release layer, a first pattern layer and a fixing layer. The template layer is formed on the elastic film base material layer by a first pattern, the first mold release layer is formed on the elastic film base material layer by a second pattern complementary to the first pattern, the second mold release layer is formed on the template layer by the first pattern, the first pattern layer is formed on the first mold release layer by the second pattern, and the fixed layer is positioned on the second mold release layer and the first pattern layer. The transfer printing film structure of the invention can form a fine and three-dimensional transfer printing pattern with rich convex sense on the surface of an object.
Description
Technical Field
The present invention relates to a transfer film structure, a method for manufacturing the same, and a method for manufacturing a transfer product, and more particularly, to a transfer film structure including a release agent layer, a method for manufacturing the same, and a method for manufacturing a three-dimensional transfer product.
Background
In order to enhance the aesthetic feeling of the appearance of the article, various transfer printing films having various transfer printing patterns and capable of being attached to the surface of an article exist, for example, the transfer printing films can be attached to the housings of electronic products such as mobile phones or notebook computers. However, most of the transfer films have patterns that are only planar transfer patterns, and not three-dimensional transfer patterns with three-dimensional touch.
The transfer printing film structure is manufactured by providing a release agent layer, arranging a soft coating on the release agent layer, arranging an ink layer on the soft coating opposite to the release agent layer, arranging an adhesive layer on the ink layer opposite to the soft coating, and finally manufacturing the transfer printing film structure. However, the three-dimensional transfer printing product formed by fixing the transfer printing film structure prepared by the method on the surface of an object through the adhesive layer and removing the release agent layer still has an insufficiently fine three-dimensional transfer printing pattern formed on the surface of the object and insufficient relief feeling. Therefore, how to solve the disadvantages of the manufacturing method of the transfer film structure and the transfer film structure manufactured by the same is the direction of research and development.
Disclosure of Invention
The first objective of the invention is to provide a transfer film structure. The transfer printing film structure can form a fine three-dimensional transfer printing pattern with a relief feeling on the surface of an object.
The transfer printing film structure comprises an elastic thin film substrate layer, a template layer, a first mold release layer, a second mold release layer, a first pattern layer and a fixing layer.
The template layer is formed on the elastic film substrate layer in a first pattern and is formed of a coating.
The first release agent layer is formed on the elastic film base material layer by a second pattern which is complementary to the first pattern and is positioned on the same plane with the template layer.
The second release agent layer is formed on the template layer in the first pattern.
The first pattern layer is formed on the first release agent layer in the second pattern and is formed by oil-soluble paint. The first pattern layer and the second release agent layer are positioned on the same plane.
The fixing layer is disposed on the second release agent layer and the first pattern layer.
The invention also provides a method for manufacturing the transfer printing film structure. The transfer printing film structure prepared by the method can form a fine three-dimensional transfer printing pattern with rich convex sense on the surface of an object.
The manufacturing method of the transfer printing film structure comprises the following steps:
step (a): forming a template layer formed by coating on an elastic film base material layer in a first pattern;
step (b): forming a first mold release layer on the elastic film base material layer by a second pattern which is complementary to the first pattern, wherein the first mold release layer and the template layer are on the same plane;
step (c): forming a second release agent layer on the template layer by the first pattern;
step (d): forming a first pattern layer formed by oil-soluble paint on the first release agent layer in the second pattern, wherein the first pattern layer and the second release agent layer are on the same plane; and
a step (e): forming a fixing layer on the second mold release layer and the first pattern layer to obtain the transfer printing film structure.
Still another object of the present invention is to provide a method for producing a three-dimensional transfer product. The method for manufacturing the three-dimensional transfer printing product comprises all the steps of the method for manufacturing the transfer printing film structure and the following steps:
step (f): attaching the fixed layer of the transfer printing film structure to the surface of an object;
step (g): irradiating the first pattern layer and the fixed layer with ultraviolet light; and
a step (h): and removing the first release agent layer, the second release agent layer, the template layer and the elastic thin film substrate layer from the fixed layer and the first pattern layer to obtain the three-dimensional transfer product.
It is still another object of the present invention to provide a method for producing a three-dimensional transfer product. The method for manufacturing the three-dimensional transfer printing product comprises all the steps of the method for manufacturing the transfer printing film structure and the following steps:
step (f): attaching the fixed layer of the transfer printing film structure to the surface of an object;
step (g): irradiating the transfer printing film structure by ultraviolet light; and
a step (h): and removing the first release agent layer, the second release agent layer, the template layer and the elastic film base material layer to obtain the three-dimensional transfer product.
The invention has the following effects: because the transfer printing film structure comprises the first mold release layer and the second mold release layer, the first mold release layer and the second mold release layer are positioned on the same plane, and the first mold release layer and the second mold release layer are positioned on the same plane, when the transfer printing film structure is fixed on the surface of an object and the elastic film base material layer, the mold plate layer, the first mold release layer and the second mold release layer are removed, a fine and three-dimensional transfer printing pattern (namely the first pattern layer) with relief sense can be formed on the surface of the object.
The present invention will be described in detail below:
[ transfer film Structure ]
Preferably, the material of the elastic film substrate layer is polyvinyl alcohol, nylon, polymethylpentene, polyethylene terephthalate, polybutylene terephthalate, polyvinylpyrrolidone, polyethylene, polypropylene or a combination thereof.
Preferably, the template layer is fixed on the elastic film substrate layer.
Preferably, the first release agent layer and the second release agent layer are formed by fluorine release agent.
Preferably, the transfer film structure of the present invention further comprises a second pattern layer disposed between the second release agent layer, the first pattern layer and the fixing layer.
Preferably, the transfer film structure of the present invention further comprises a release film attached on the fixing layer.
[ method for producing transfer film Structure ]
Preferably, after the step (d), a step (d1) of forming a second pattern layer on the first pattern layer and the second release agent layer is further included, and the step (e) is to form the fixing layer on the second pattern layer.
Drawings
Other features and effects of the present invention will be apparent from the embodiments with reference to the accompanying drawings, in which:
FIG. 1 is a schematic sectional view illustrating step (a) of the process of example 1;
FIG. 2 is a schematic sectional view illustrating step (b) of the process of example 1;
FIG. 3 is a schematic sectional view illustrating step (c) of the process of example 1;
FIG. 4 is a schematic sectional view illustrating step (d) of the manufacturing method of example 1;
fig. 5 is a schematic cross-sectional view illustrating step (e) of the manufacturing method of example 1 and the transfer film structure obtained from example 1;
FIG. 6 is a schematic cross-sectional view illustrating a transfer film structure obtained in example 2;
fig. 7 is a schematic cross-sectional view illustrating the transfer film structure obtained by the manufacturing method of example 1 attached to the surface of an object through the fixing layer thereof;
FIG. 8 is a schematic sectional view illustrating a three-dimensional transfer product obtained by the production method of application example 1;
fig. 9 is a schematic cross-sectional view illustrating the transfer film structure obtained by the manufacturing method of example 2 attached to the surface of an object through the fixing layer thereof; and
fig. 10 is a schematic sectional view illustrating a three-dimensional transfer product obtained by the manufacturing method of application example 2.
Detailed Description
Before the present invention is described in detail, it should be noted that in the following description, like elements are represented by like reference numerals.
< example 1>
Preparation of transfer film Structure (comprising a patterned layer)
The method for manufacturing the transfer film structure of this embodiment 1 includes the following steps:
step (a): referring to fig. 1, a template layer 2 formed of HA-Clear coating (manufactured by yokoku corporation) is formed on an elastic film substrate layer 1 in a first pattern 20, wherein the elastic film substrate layer 1 is formed by co-extruding a polyvinyl alcohol sublayer and two nylon sublayers respectively located at opposite sides of the polyvinyl alcohol sublayer.
Step (b): referring to fig. 2, a first release agent layer 3 is formed on the elastic film substrate layer 1 with a second pattern 30 complementary to the first pattern 20, and the first release agent layer 3 and the template layer 2 are located on the same plane.
Step (c): referring to fig. 3, a second release agent layer 4 is formed on the template layer 2 in the first pattern 20.
Step (d): referring to fig. 4, a first pattern layer 5 formed of an oil-soluble paint (HA-K, HA-C, HA-M or HA-Y; manufactured by yokoku corporation) is formed on the first release agent layer 3 in the second pattern 30, and the first pattern layer 5 and the second release agent layer 4 are positioned on the same plane.
A step (e): referring to fig. 5, the fixing layer 6 is formed by forming a fixing layer 6 formed by HAB back glue on the second release agent layer 4 and the first pattern layer 5 to obtain the transfer film structure 100.
< transfer film Structure obtained in example 1>
Referring to fig. 5, the transfer film structure 100 obtained in embodiment 1 includes an elastic film substrate layer 1, a template layer 2, a first release agent layer 3, a second release agent layer 4, a first pattern layer 5, and a fixing layer 6.
The template layer 2 is formed in a first pattern 20 and is secured to the elastic film substrate layer 1 and is formed of HA-Clear coating.
The first release agent layer 3 is formed on the elastic film substrate layer 1 with a second pattern 30 complementary to the first pattern 20 and is located on the same plane with the template layer 2.
The second release layer 4 is formed on the template layer 2 in the first pattern 20.
The first release layer 3 and the second release layer 4 are formed of a fluorine release agent.
The first pattern layer 5 is formed on the first release agent layer 3 in the second pattern 30 and is formed of an oil-soluble paint (HA-K, HA-C, HA-M or HA-Y). The first pattern layer 5 and the second release agent layer 4 are located on the same plane, and the first pattern layer 5 and the elastic film substrate layer 1 are spaced.
The fixing layer 6 is disposed on the second release layer 4 and the first pattern layer 5 and is formed by HAB back glue.
It should be noted that, the transfer film structure 100 of the embodiment may further include a release film (not shown) attached on the fixing layer 6 according to a user's requirement, and when the transfer film structure 100 of the embodiment is used to prepare a three-dimensional transfer product, the release film needs to be removed from the fixing layer 6.
< example 2>
Preparation of transfer film Structure (comprising two patterned layers)
Referring to fig. 6, the manufacturing method of the transfer film structure 100 of the embodiment 2 is similar to that of embodiment 1, and the difference is that the manufacturing method of the embodiment further includes a step (d1) of forming a second pattern layer 7 on the first pattern layer 5 and the second release agent layer 4 after the step (d), the second pattern layer 7 is formed by an oil-soluble paint (HA-K, HA-C, HA-M or HA-Y), and the step (e) is to form the fixing layer 6 on the second pattern layer 7.
< transfer film Structure obtained in example 2>
Referring to fig. 6, the transfer film structure 100 obtained in embodiment 2 is similar to the transfer film structure obtained in embodiment 1, and the difference is that the transfer film structure 100 of embodiment 2 further includes a second pattern layer 7 located between the second release agent layer 4, the first pattern layer 5 and the fixing layer 6, and the second pattern layer 7 is spaced apart from the elastic film substrate layer 1.
Specifically, referring to fig. 5 and fig. 6, in either embodiment 1 or embodiment 2, a surface of the first release agent layer 3 of the transfer film structure 100 contacting the first pattern layer 5 may be designed to have a smooth structure (e.g., a bright surface) or a rough structure (e.g., a matte surface), or may also have both a smooth structure and a rough structure, and when the surface of the first release agent layer 3 contacting the first pattern layer 5 is a rough structure, the surface of the first pattern layer 5 contacting the first release agent layer 3 may also be a rough structure; in addition, the surface of the second release agent layer 4 contacting the second pattern layer 7 in embodiment 2 can also be designed to have a smooth structure (e.g. bright surface) or a rough structure (e.g. matte surface), or can also be designed to have both a smooth structure and a rough structure, and when the surface of the second release agent layer 4 contacting the second pattern layer 7 is a rough structure, the surface of the second pattern layer 7 contacting the second release agent layer 4 can also be a rough structure.
< application example 1>
Preparation of three-dimensional transfer articles (from the transfer film construction obtained in example 1)
The method for producing a three-dimensional transfer product according to application example 1 includes, in addition to all the steps of the method for producing a transfer film structure according to embodiment 1, the following steps:
step (f): referring to fig. 7, the fixing layer 6 of the transfer film structure 100 is attached to a surface of an object 8.
Step (g): the first pattern layer 5 and the fixing layer 6 of the transfer film structure 100 attached to the surface of the object 8 are irradiated by ultraviolet light to cure the first pattern layer 5 and the fixing layer 6.
A step (h): the first release agent layer 3, the second release agent layer 4, the template layer 2 and the elastic film substrate layer 1 are removed from the fixing layer 6 and the first pattern layer 5 to obtain the three-dimensional transfer product 200 (see fig. 8).
< three-dimensional transfer product obtained in application example 1>
Referring to fig. 8, the three-dimensional transfer product 200 obtained by applying example 1 includes an object 8, a fixing layer 6 on the object 8, and a first pattern layer 5 on a side of the fixing layer 6 opposite to the object 8. The first pattern layer 5 includes a plurality of spaced apart three-dimensional transfer pattern regions 51.
< application example 2>
Preparation of three-dimensional transfer articles (from the transfer film construction obtained in example 2)
The method for producing a three-dimensional transfer product according to application example 2 includes, in addition to all the steps of the method for producing a transfer film structure according to embodiment 2, the following steps:
step (f): referring to fig. 9, the fixing layer 6 of the transfer film structure 100 is attached to a surface of an object 8.
Step (g): the first pattern layer 5, the second pattern layer 7 and the fixing layer 6 of the transfer printing film structure 100 attached to the surface of the object 8 are irradiated by ultraviolet light, so that the first pattern layer 5, the second pattern layer 7 and the fixing layer 6 are cured.
A step (h): the first release agent layer 3, the second release agent layer 4, the template layer 2 and the elastic film substrate layer 1 are removed from the second pattern layer 7 and the first pattern layer 5 to obtain the three-dimensional transfer product 200 (see fig. 10).
< three-dimensional transfer product obtained in application example 2>
Referring to fig. 10, the three-dimensional transfer product 200 obtained in application example 2 includes an object 8, a fixing layer 6 on the object 8, a second pattern layer 7 on a side of the fixing layer 6 opposite to the object 8, and a first pattern layer 5 on a side of the second pattern layer 7 opposite to the fixing layer 6. The first pattern layer 5 includes a plurality of spaced apart three-dimensional transfer pattern regions 51.
In summary, the transfer film structure 100 of the present invention includes the first release agent layer 3 located on the same plane as the template layer 2, and the second release agent layer 4 formed on the template layer 2 and located on the same plane as the first pattern layer 5, so that after the transfer film structure 100 of the present invention is fixed on the surface of the object 8 and the elastic film substrate layer 1, the template layer 2, the first release agent layer 3 and the second release agent layer 4 are removed, a fine and relief-like three-dimensional transfer pattern (i.e., the first pattern layer 5) can be formed on the surface of the object 8, thereby achieving the objective of the present invention.
The above description is only an example of the present invention, and the scope of the present invention should not be limited thereby, and the invention is still within the scope of the present invention by simple equivalent changes and modifications made according to the claims and the contents of the specification.
Claims (10)
1. A transfer printing film structure is characterized in that: the transfer film structure includes:
an elastic film substrate layer;
a template layer formed on the elastic film substrate layer in a first pattern and formed by paint;
a first mold release layer which is formed on the elastic film substrate layer by a second pattern which is complementary to the first pattern and is positioned on the same plane with the template layer;
a second release agent layer formed on the template layer in the first pattern, the first pattern of the second release agent layer being completely aligned with the first pattern of the template layer;
a first pattern layer formed on the first release agent layer by the second pattern and formed by oil-soluble paint, wherein the first pattern layer and the second release agent layer are on the same plane; and
a fixing layer on the second release agent layer and the first pattern layer.
2. The transfer film structure according to claim 1, wherein: the elastic film substrate layer is made of polyvinyl alcohol, nylon, polymethylpentene, polyethylene terephthalate, polybutylene terephthalate, polyvinylpyrrolidone, polyethylene, polypropylene or a combination thereof.
3. The transfer film structure according to claim 1, wherein: the template layer is fixed on the elastic film base material layer.
4. The transfer film structure according to claim 1, wherein: the first mold release layer and the second mold release layer are formed by fluorine mold release.
5. The transfer film structure according to claim 1, wherein: the transfer printing film structure also comprises a second pattern layer positioned among the second release agent layer, the first pattern layer and the fixing layer.
6. The transfer film structure according to claim 1, wherein: the transfer printing film structure also comprises a release film which is pasted on the fixed layer.
7. A manufacturing method of a transfer printing film structure is characterized in that: the manufacturing method of the transfer printing film structure comprises the following steps:
step (a): forming a template layer formed by coating on an elastic film base material layer in a first pattern;
step (b): forming a first mold release layer on the elastic film base material layer by a second pattern which is complementary to the first pattern, wherein the first mold release layer and the template layer are on the same plane;
step (c): forming a second release agent layer on the template layer by the first pattern, wherein the first pattern of the second release agent layer is completely aligned with the first pattern of the template layer;
step (d): forming a first pattern layer formed by oil-soluble paint on the first release agent layer in the second pattern, wherein the first pattern layer and the second release agent layer are on the same plane; and
a step (e): forming a fixing layer on the second mold release layer and the first pattern layer to obtain the transfer printing film structure.
8. The method of manufacturing a transfer film structure according to claim 7, wherein: after the step (d), a step (d1) of forming a second pattern layer on the first pattern layer and the second release agent layer, wherein the second pattern layer is formed by oil-soluble paint, and the step (e) is forming the fixing layer on the second pattern layer.
9. A method for producing a three-dimensional transfer product is characterized by comprising the following steps: the transfer film structure manufacturing method according to claim 7, comprising all steps and the following steps:
step (f): attaching the fixed layer of the transfer printing film structure to the surface of an object;
step (g): irradiating the first pattern layer and the fixed layer with ultraviolet light; and
a step (h): and removing the first release agent layer, the second release agent layer, the template layer and the elastic thin film substrate layer from the fixed layer and the first pattern layer to obtain the three-dimensional transfer product.
10. A method for producing a three-dimensional transfer product is characterized by comprising the following steps: all the steps of the method for manufacturing a transfer film structure according to claim 8 and the following steps;
step (f): attaching the fixed layer of the transfer printing film structure to the surface of an object;
step (g): irradiating the first pattern layer, the second pattern layer and the fixing layer by ultraviolet light; and
a step (h): and removing the first release agent layer, the second release agent layer, the template layer and the elastic thin film base material layer from the second pattern layer and the first pattern layer to obtain the three-dimensional transfer product.
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CN201710481321.1A CN109109536B (en) | 2017-06-22 | 2017-06-22 | Transfer printing film structure and manufacturing method thereof and manufacturing method of three-dimensional transfer printing product |
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CN201710481321.1A CN109109536B (en) | 2017-06-22 | 2017-06-22 | Transfer printing film structure and manufacturing method thereof and manufacturing method of three-dimensional transfer printing product |
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CN109109536B true CN109109536B (en) | 2020-09-11 |
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CN114670565B (en) * | 2022-03-10 | 2024-01-09 | 任磊 | Transfer printing security pattern film and preparation method thereof |
Family Cites Families (9)
Publication number | Priority date | Publication date | Assignee | Title |
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JPH02160536A (en) * | 1988-12-14 | 1990-06-20 | Dainippon Printing Co Ltd | Manufacture of shining decorative sheet |
JP3058427B2 (en) * | 1990-02-28 | 2000-07-04 | 大日本印刷株式会社 | Transfer sheet |
JPH04327939A (en) * | 1991-04-26 | 1992-11-17 | Matsushita Electric Ind Co Ltd | Resin intaglio plate and its manufacture |
JPH11170438A (en) * | 1997-12-10 | 1999-06-29 | Nissha Printing Co Ltd | Manufacture of embossed decorative sheet having wiping appearance, and transfer material |
KR101202509B1 (en) * | 2007-05-25 | 2012-11-16 | (주)엘지하우시스 | Transfer Sheet to prevent scrap |
DE102009031478A1 (en) * | 2009-07-01 | 2011-01-05 | Leonhard Kurz Stiftung & Co. Kg | Multi-layer body |
CN101941339B (en) * | 2009-07-06 | 2011-12-28 | 珠海东诚光固化材料有限公司 | Ultraviolet light cured transfer printing film and preparation method and application thereof |
CN102009543A (en) * | 2010-11-19 | 2011-04-13 | 琨诘电子(昆山)有限公司 | Patterned fog face transfer printing film structure |
CN206870709U (en) * | 2017-06-22 | 2018-01-12 | 大勤化成股份有限公司 | Transfer membrane structure |
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