CN109109410A - Waterproof Breathable corduroy is bonded fabric and its manufacturing process - Google Patents
Waterproof Breathable corduroy is bonded fabric and its manufacturing process Download PDFInfo
- Publication number
- CN109109410A CN109109410A CN201810894987.4A CN201810894987A CN109109410A CN 109109410 A CN109109410 A CN 109109410A CN 201810894987 A CN201810894987 A CN 201810894987A CN 109109410 A CN109109410 A CN 109109410A
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- China
- Prior art keywords
- corduroy
- fabric
- fitting
- processing
- waterproof breathable
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/12—Layered products comprising a layer of synthetic resin next to a fibrous or filamentary layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/40—Layered products comprising a layer of synthetic resin comprising polyurethanes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/06—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
- B32B37/1207—Heat-activated adhesive
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
- B32B37/1207—Heat-activated adhesive
- B32B2037/1215—Hot-melt adhesive
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/02—Synthetic macromolecular fibres
- B32B2262/0261—Polyamide fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/02—Synthetic macromolecular fibres
- B32B2262/0276—Polyester fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/30—Properties of the layers or laminate having particular thermal properties
- B32B2307/306—Resistant to heat
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/73—Hydrophobic
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2437/00—Clothing
Landscapes
- Woven Fabrics (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
- Professional, Industrial, Or Sporting Protective Garments (AREA)
Abstract
A kind of manufacturing process of garment material technical field Waterproof Breathable corduroy fitting fabric, comprising: S1, the fitting of wick pile face fabric;Wick pile face fabric is bonded with moisture permeable membrane using hot melt adhesive, obtain corduroy fitting fabric and carries out maturation processing;Binding temperature is 90~100 DEG C, and speed is 10~30m/min, and laminate pressure is 2~5MPa;S2, the processing of single side water-sprinkling;The processing of single side water-sprinkling is carried out to corduroy fitting fabric, the surface layer of corduroy fitting fabric is baked by carrying out leading portion after the mixed liquor of no fluoro water proofing agent and synergist again and bakes processing with back segment;The concentration of waterproofing agent is 70~100g/L in mixed liquor, and the concentration of synergist is 8~15g/L, and the PH of mixed liquor is 4~5.Corduroy fabric is first bonded with moisture permeable membrane and carries out single side spill resistant processing again by the present invention, overcomes not well-pressed enough the problem of corduroy fabric itself, improves the seam slippage of corduroy fitting fabric.
Description
Technical field
The present invention relates to a kind of technology in garment material field, specifically a kind of Waterproof Breathable corduroy is bonded fabric
And its manufacturing process.
Background technique
Common corduroy fabric because quality is thick and solid, warmth retention property is good, suede item it is mellow and full it is plentiful, villus is wear-resisting, soft bullet
It is sliding, it is widely used in clothes and house ornamentation adornment.In apparel industry, common corduroy fabric is mainly used for making fitted pants
With autumn and winter coat, but corduroy fabric be single-layer fabric, in comfort level and stiffness also a bit deficient in, also cannot achieve jacket
The functions such as class fabric waterproof, water pressure resistance and saturating vapour moisture-inhibiting, limit the further developing in corduroy fabric market.
Corduroy fabric belongs to cut pile class fabric, and villus is attached on weft yarn after cut pile, such as meets containing lubricating action
Chemicals, be easy to appear between villus and split yarn seam slippage is caused to be deteriorated, and floride-free water-sprinkling agent generally all contains part paraffin
Ingredient, such as using common padding process water-sprinkling again pad pasting, the seam slippage of corduroy adhesive product can all be deteriorated, influence lamp
Core suede is bonded the ready-made clothes sewing in fabric later period.
Summary of the invention
The present invention In view of the above shortcomings of the prior art, propose a kind of Waterproof Breathable corduroy fitting fabric and its
Manufacturing process, corduroy fabric are first bonded with PU moisture permeable membrane, then are carried out at single side water-sprinkling to the corduroy fabric after fitting
Reason can be realized the functions such as fitting fabric waterproof, water pressure resistance and saturating vapour moisture-inhibiting, while can improve connecing for corduroy fitting fabric
Seam sliding.
The present invention is achieved by the following technical solutions:
The present invention relates to a kind of manufacturing process of Waterproof Breathable corduroy fitting fabric, comprising:
S1, the fitting of wick pile face fabric;
Wick pile face fabric is bonded with moisture permeable membrane using hot melt adhesive, obtain corduroy fitting fabric and carries out maturation processing;
Binding temperature is 90~100 DEG C, and speed is 10~30m/min, and laminate pressure is 2~5MPa;
S2, the processing of single side water-sprinkling;
The processing of single side water-sprinkling is carried out to corduroy fitting fabric, the surface layer of corduroy fitting fabric is made to pass through no fluoro water proofing agent
With leading portion carried out after the mixed liquor of synergist again bake to bake processing with back segment;In mixed liquor the concentration of waterproofing agent be 70~
100g/L, the concentration of synergist are 8~15g/L, and the PH of mixed liquor is 4~5.
The maturation processing is carried out in ripening chamber by being bonded after the clot of fabric spraying steam to corduroy;At the maturation
The room temperature of reason is 20~40 DEG C, and humidity is 50%~80%, and the processing time is 36~48h.
The leading portion is baked gradually to be heated up using staged, divides level Four;The initial temperature that the leading portion bakes is 90~100
DEG C, final temperature be 120~130 DEG C, 6~12 DEG C of the adjacent two-stage temperature difference.
The back segment baking temperature is 160~165 DEG C;
The leading portion, which is baked, bakes processing 10~40m/min of speed with back segment.
The wick pile face fabric washs corduroy fabric using 85%PES&15%PA brocade, and warp thread is 150D spun polyester thread, warp
It is 91 pieces/inch to density, weft yarn yarn count is that 320D+150D brocade washs yarn, and latitudinal density is 137 pieces/inch.
The wick pile face fabric is handled before carrying out laminating process through dyeing;The dyeing processing is using dispersion/acidity dye
Expect two-bath process, processing flow are as follows: fabric → desizing → dyeing → clear water sizing.
The Zelan R3 free-floride water-sprinkling agent that the no fluoro water proofing agent uses Hensel to step.
The PHOBOL XAN effect promoting agent that the synergist uses Hensel to step.
The hot melt adhesive uses polyurethane-type hot melt adhesive, is non-solvent glue, and heating paint having no volatile substances generate, meet
Environmental requirement.
The present invention relates to a kind of Waterproof Breathable corduroy to be bonded fabric, the moisture-inhibiting being bonded including wick pile face fabric and therewith
Film is prepared using above-mentioned technique.
The moisture permeable membrane uses high transmittance film, middle permeable membrane or low permeable membrane;Preferably, using high transmittance film;It is further preferred that adopting
With the high Penetrating Fog face polyurethane PU film of 10~20 μm of water pressure resistances, heat resisting temperature is 160~180 DEG C, than general T PU film heat resisting temperature
It is high.
Technical effect
Compared with prior art, corduroy fabric is first bonded with moisture permeable membrane and carries out single side spill resistant processing again by the present invention,
Not well-pressed enough the problem of corduroy fabric itself is overcome, cloth cover neat and tidy, shape-retaining ability is good, can be widely applied to jacket
In the production of clothes;Fabric water pressure resistance is bonded in the present invention up to 10000mm water column (JISL1092-B), moisture permeability is up to 8000g/
m2/ for 24 hours rs (JISL-1099-2006B1), spill resistant reach initial 90 points ISO4 grades (ISO4920:2012), 5 times wash 70 points
More than ISO2 grades (ISO4920:2012), within seam slippage longitude and latitude 6mm*4mm (ISO 13936-2:2004).
Specific embodiment
The present invention will be described in detail With reference to embodiment.
Embodiment 1
The present embodiment is related to a kind of manufacturing process of Waterproof Breathable corduroy fitting fabric, comprising:
S1, the fitting of wick pile face fabric;
Wick pile face fabric is bonded with moisture permeable membrane using hot melt adhesive, binding temperature is 100 DEG C, speed 25m/min, fitting
Pressure is 2~5MPa.
Specific laminating process process are as follows:
A. pass through conduit for hot melt adhesive down to hopper, hot melt adhesive is transferred on moisture permeable membrane by carving roller;
B. hot melt adhesive is uniformly coated on moisture permeable membrane by scraper;
C. then wick pile face fabric and moisture-inhibiting film compacting are fit together, later cropping clot, is made by rubber roller
Entire cloth cover keeps smooth;The pressure of rubber roller is between 2~5Mpa, and assembly line speed is between 10~30m/min.
S2, maturation processing;
Corduroy is bonded after the clot of fabric spraying steam and carries out maturation processing in ripening chamber;The room temperature of the maturation processing
It is 25 DEG C, relative humidity 60%, the processing time is 48h.
S3, single side water-sprinkling;
The processing of single side water-sprinkling, speed 30m/min are carried out to corduroy fitting fabric;Make the surface layer of corduroy fitting fabric
Processing is baked with back segment by baking again through leading portion after the mixed liquor of no fluoro water proofing agent and synergist;Waterproofing agent is dense in mixed liquor
Degree is 70g/L, and the concentration of synergist is 10g/L, and the PH of mixed liquor is 4~5;
The leading portion is baked gradually to be heated up using staged, divides level Four;The initial temperature that the leading portion bakes be 100 DEG C,
Final temperature is 130 DEG C, 10 DEG C of the adjacent two-stage temperature difference;
The back segment baking temperature is 160 DEG C.
The wick pile face fabric washs corduroy fabric using 85%PES&15%PA brocade, and warp thread is 150D spun polyester thread, warp
It is 91 pieces/inch to density, weft yarn yarn count is that 320D+150D brocade washs yarn, and latitudinal density is 137 pieces/inch;Corduroy fabric
Because surface has hair down/along hair, in bonding process and spill resistant process, it will guarantee that fabric is needed along hair into machine
Device, hair is consistent to match with the deflector roll rotation direction of machine, otherwise come out fabric just destroy hair to, simultaneously as through
The reason of crossing high-temperature forming machine, web surface are destroyed and can not be replied, and whole fabric is caused all not to be available.
The wick pile face fabric is handled before carrying out laminating process through dyeing;The dyeing processing is using dispersion/acidity dye
Expect two-bath process, processing flow are as follows: fabric → desizing → dyeing → clear water sizing.
The Zelan R3 free-floride water-sprinkling agent that the no fluoro water proofing agent uses Hensel to step is free of fluorine element and alkylphenol-polyethenoxy
Ether (APEO), safety and environmental protection have outstanding spill resistant effect.
The PHOBOL XAN effect promoting agent that the synergist uses Hensel to step.
The hot melt adhesive uses polyurethane-type hot melt adhesive, is non-solvent glue, and heating paint having no volatile substances generate, meet
Environmental requirement.
The present embodiment is related to a kind of Waterproof Breathable corduroy fitting fabric, the moisture-inhibiting being bonded including wick pile face fabric and therewith
Film is prepared using above-mentioned technique.
The moisture permeable membrane uses 20 μm of the high Penetrating Fog face polyurethane PU film heat resisting temperature of water pressure resistance for 160~180 DEG C, than general
Logical TPU membrane heat resisting temperature is high, not will receive the influence of high temperature in the water-sprinkling technique below and destructive characteristics.
It is emphasized that: the above is only presently preferred embodiments of the present invention, not make in any form to the present invention
Limitation, any simple modification, equivalent change and modification to the above embodiments according to the technical essence of the invention,
All of which are still within the scope of the technical scheme of the invention.
Claims (9)
1. a kind of manufacturing process of Waterproof Breathable corduroy fitting fabric characterized by comprising
S1, the fitting of wick pile face fabric;
Wick pile face fabric is bonded with moisture permeable membrane using hot melt adhesive, obtain corduroy fitting fabric and carries out maturation processing;Fitting
Temperature is 90~100 DEG C, and speed is 10~30m/min, and laminate pressure is 2~5MPa;
S2, the processing of single side water-sprinkling;
The processing of single side water-sprinkling is carried out to corduroy fitting fabric, the surface layer of corduroy fitting fabric is made to pass through no fluoro water proofing agent and increasing
It carries out leading portion again and bakes to bake processing with back segment after imitating the mixed liquor of agent;The concentration of waterproofing agent is 70~100g/L in mixed liquor,
The concentration of synergist is 8~15g/L, and the PH of mixed liquor is 4~5.
2. the manufacturing process of Waterproof Breathable corduroy fitting fabric according to claim 1, characterized in that the maturation processing
It is carried out in ripening chamber by being bonded after the clot of fabric spraying steam to corduroy;The room temperature of the maturation processing is 20~40 DEG C,
Humidity is 50%~80%, and the processing time is 36~48h.
3. the manufacturing process of Waterproof Breathable corduroy fitting fabric according to claim 1, characterized in that the wick flannelette
Cloth washs corduroy fabric using 85%PES&15%PA brocade, and warp thread is 150D spun polyester thread, through being 91 pieces/inch to density, latitude
Yarn yarn count is that 320D+150D brocade washs yarn, and latitudinal density is 137 pieces/inch.
4. the manufacturing process of Waterproof Breathable corduroy fitting fabric according to claim 1, characterized in that the wick flannelette
Cloth is handled before carrying out laminating process through dyeing;The dyeing processing uses dispersion/acid dyes two-bath process, processing flow
Are as follows: fabric → desizing → dyeing → clear water sizing.
5. the manufacturing process of Waterproof Breathable corduroy fitting fabric according to claim 1, characterized in that the free-floride waterproof
The Zelan R3 free-floride water-sprinkling agent that agent uses Hensel to step.
6. the manufacturing process of Waterproof Breathable corduroy fitting fabric according to claim 1, characterized in that the synergist is adopted
The PHOBOL XAN effect promoting agent stepped with Hensel.
7. the manufacturing process of Waterproof Breathable corduroy fitting fabric according to claim 1, characterized in that the hot melt adhesive is adopted
It is non-solvent glue with polyurethane-type hot melt adhesive.
8. a kind of Waterproof Breathable corduroy is bonded fabric, which is characterized in that the moisture permeable membrane being bonded including wick pile face fabric and therewith,
Using the technique preparation of any one of claim 1~7.
9. water moisture-inhibiting corduroy is bonded fabric according to claim 8, characterized in that the moisture permeable membrane is using 10~20 μm
The high Penetrating Fog face polyurethane PU film of water pressure resistance, heat resisting temperature are 160~180 DEG C.
Priority Applications (1)
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CN201810894987.4A CN109109410A (en) | 2018-08-08 | 2018-08-08 | Waterproof Breathable corduroy is bonded fabric and its manufacturing process |
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CN201810894987.4A CN109109410A (en) | 2018-08-08 | 2018-08-08 | Waterproof Breathable corduroy is bonded fabric and its manufacturing process |
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CN201810894987.4A Pending CN109109410A (en) | 2018-08-08 | 2018-08-08 | Waterproof Breathable corduroy is bonded fabric and its manufacturing process |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110670354A (en) * | 2019-10-11 | 2020-01-10 | 浙江美欣达纺织印染科技有限公司 | After-finishing process of corduroy fluoride-free waterproof fabric |
CN115369650A (en) * | 2022-09-02 | 2022-11-22 | 张家港扬子染整有限公司 | Wool yarn waterproof finishing process |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN110670354A (en) * | 2019-10-11 | 2020-01-10 | 浙江美欣达纺织印染科技有限公司 | After-finishing process of corduroy fluoride-free waterproof fabric |
CN115369650A (en) * | 2022-09-02 | 2022-11-22 | 张家港扬子染整有限公司 | Wool yarn waterproof finishing process |
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