A kind of bimorph transducer Lundell axial flux permanent magnet vernier motor
Technical field
The present invention relates to a kind of axial flux permanent magnet vernier motor more particularly to a kind of bimorph transducer Lundell axial magnetic fluxes forever
Magnetic vernier motor, in the drive system applied to related fieldss such as electric car, robot, centrifuges.
Background technique
With the appearance of high performance permanent magnetic materials, axial flux permanent magnet motor is also being rapidly developed, axial-flux electric machine knot
Permanent magnetism vernier motor is closed, dimensional parameters requirement had not only been able to satisfy, but also can reach and directly drive big torque output, in the wheel of such as electric car
In the application environments such as hub motor, there is biggish research potential and development prospect.
Traditional axial-flux electric machine air gap flux density is small, and efficiency is lower.Presently, there are Double-stator axial magnetic flow permanent magnetism trip
Marking motor has biggish torque density and power density, and motor stator is parallel teeth rectangular channel.In recent years, there is scholar respectively
Propose single stator and double-rotor axial flux permanent magnet vernier motor and Lundell list stator and double-rotor axial flux permanent magnet vernier electricity
Machine, both motors are all single stator double-rotor motor, and for the latter compared with the former, motor stator is Lundell, and Lundell is fixed
Sub- tooth can achieve the effect that poly- magnetic, compared with non-claw-pole type stator tooth motor, stator be Lundell motor magnetic energy utilization rate more
It is high.In addition, there are also scholars to propose bimorph transducer Lundell radial flux permanent magnetism vernier motor, this motor stator is also Lundell
Stator can substantially reduce leakage field, improve permanent magnet utilization rate, but this motor magnetic flux direction is radial, is a kind of radial flux
Motor, compared to axial-flux electric machine, axial dimension is inflexible.At present both at home and abroad for stator using the double fixed of Lundell
The research of sub- axial flux permanent magnet vernier motor is deep not enough.For this point, it is fixed with Lundell that the invention proposes one kind
The bimorph transducer Lundell axial flux permanent magnet vernier motor of sub- tooth, flat-bottom slot.
Summary of the invention
Technical problem to be solved by the present invention lies in provide a kind of tooth socket turn in view of the deficiency of the prior art
Square is small, torque pulsation is low, can provide the bimorph transducer Lundell axial flux permanent magnet vernier motor of big torque.
The technical scheme adopted by the invention is as follows: a kind of bimorph transducer Lundell axial flux permanent magnet vernier motor, including according to
It is secondary in the external stator, rotor, external stator that are axially arranged, it is characterised in that: the structure of two external stators is identical, on two external stators
Tooth is modulated equipped with Lundell, three-phase windings are wound on stator slot, the Lundell modulation tooth on two external stators is oppositely arranged, described
It is equipped with air gap between the two sides of rotor and two external stators, rotor permanent magnet, two external stator modulation are equipped on rotor
Certain angle beta is interleaved between tooth.
According to the above technical scheme,
Wherein, θmThe stagger angle between motor d axis and motor q axis;
θ is angle shared by the modulation tooth facewidthWith angle shared by modulation tooth tooth socketThe sum of.
According to the above technical scheme, angle shared by the tooth facewidth is modulatedWith angle, θ ratio in 0.4-0.6.
According to the above technical scheme, θpmFor every pole rotor permanent magnet and adjacent iron cores shared angle jointly;Turn for every pole
Angle shared by sub- permanent magnet, angleWith angle, θpmRatio is in 0.2-0.4.
According to the above technical scheme, the modulation tooth number, rotor permanent magnet number of pole-pairs, three-phase windings number of pole-pairs only need to meet
" cursor effect ", i.e. NS=Pr1+Pr2, wherein NSTo modulate tooth number, Pr1For rotor permanent magnet number of pole-pairs, Pr2For three-phase windings
Number of pole-pairs.
According to the above technical scheme, the rotor includes rotor permanent magnet and rotor core, and rotor permanent magnet is divided into the pole N and S
Pole is uniformly staggeredly embedded on the rotor core, and is connected with it.
According to the above technical scheme, the rotor further includes rotor outer end cap, Rotor carriage, rotor supports ring, and described turn
Sub- iron core sleeve on the Rotor carriage, the rotor supports ring set on the rotor core, the Rotor carriage with
Transmission shaft is connected.
According to the above technical scheme, multiple ventilation holes are equipped on Rotor carriage.
It according to the above technical scheme, further include transmission shaft, electric machine casing, after the electric machine casing includes front motor cover and motor
Lid, front motor cover and motor rear cover pass through bearing and transmission shaft phase configuration respectively, and two stators are respectively and after front motor cover and motor
Lid is fixedly connected.
It is obtained by the present invention to have the beneficial effect that
1, output torque of the present invention is big, and cogging torque is small, and torque pulsation is low, the poly- magnetic of stator tooth, and permanent magnet utilization rate is high.With
Traditional axial-flux electric machine is compared, and power density is big, and air gap flux density increases, and efficiency improves.
2, it introduces Lundell and modulates tooth, have the characteristics that poly- magnetic, improve the air gap flux density of motor, improve permanent magnet utilization rate,
Magnetic energy utilization rate increases, and solves the problems, such as that axial-flux electric machine air gap flux density is low, electric efficiency is improved.
3, stagger angle between double external stators, permanent magnet utilization rate improve, and power of motor density greatly improves.
4, compared with conventional axial magnetic flow permanent magnet vernier motor, output torque of the present invention is big, and power density is high, magnetic energy utilization
Rate is high, has outstanding engineering property.
5, compared with traditional bimorph transducer Lundell radial flux permanent magnetism vernier motor, the present invention is axial-flux electric machine, axis
Short to length, size is flexible, adapts to various to the demanding occasion of motor size, such as electric automobile hub etc..
Detailed description of the invention
Fig. 1 is schematic three dimensional views of the invention.
Fig. 2 is motor assembly relation schematic diagram of the present invention.
Fig. 3 is the B-B cross-sectional view of Fig. 2.
Fig. 4 is rotor assembly relation schematic diagram of the present invention
Fig. 5 is the A-A cross-sectional view of Fig. 4.
Fig. 6 is critical size parameter schematic diagram of the present invention.
Fig. 7 is output torque of the present invention and cogging torque simulation result diagram.
In figure: 1 three-phase windings, 2 external stators, 3 rotor permanent magnets, 4 modulation teeth, 5 rotor cores, 6 transmission shafts, 7 angular contacts
Ball bearing, 8 motor front end covers, 9 rotors, 10 washers, 11 nuts, 12 studs, 13 back end cover for motor, 14 angular contact ball axis
It holds, 15 small sleeves, 16 big sleeves, 17 rotor outer end caps, 18 cruciform slot screws, 19 fluting the major circle of a sphere chapiter screws, 20 rotors
Support frame, 21 rotor supports rings.
Specific embodiment
The present invention will be further explained below with reference to the attached drawings.
As shown in Figs. 1-5, a kind of bimorph transducer Lundell axial flux permanent magnet vernier motor is present embodiments provided, including is passed
Moving axis 6, electric machine casing, external stator 2, rotor 9, external stator 2, external stator 2, rotor 9, external stator 2 are set gradually in axial, outside two
The structure of stator 2 is identical, and Lundell modulation tooth 4 is equipped on two external stators, three-phase windings 1 are wound on stator slot, outside two
Lundell modulation tooth on stator is oppositely arranged, and air gap, rotor 9 and two are equipped between the two sides of the rotor and two external stators
Air gap between external stator 2 is between 1mm-2mm, preferably 1.5mm.Rotor permanent magnet, the modulation of two external stators are equipped on rotor
Certain angle beta is interleaved between tooth.
In the present embodiment, the electric machine casing includes motor front end cover 8 and back end cover for motor 13, motor front end cover 8 and electricity
For machine rear end cap 13 respectively by angular contact ball bearing 7 and 6 phase configuration of transmission shaft, angular contact ball bearing 7 passes through the shaft shoulder and the electricity
Machine drive end bearing bracket 8 positions, and angular contact ball bearing 14 is positioned by back end cover for motor 13 with small sleeve 15, small sleeve 15 passes through institute
Angular contact ball bearing 14 and big sleeve 16 are stated to position.Two stators are solid with motor front end cover 8 and the welding of back end cover for motor 13 respectively
It is fixed.Motor front end cover 8 is fixedly connected with back end cover for motor 13 by washer 10, nut 11, studs 12.The washer 10, spiral shell
Mother 11, studs 12 are respectively 18 pairs, 18 pairs, 18.
The rotor includes rotor permanent magnet 3, rotor core 5, Rotor carriage 20, rotor supports ring 21, rotor outer end
Lid 17.Rotor permanent magnet 3 divides for the pole N and the pole S, is uniformly staggeredly embedded on the rotor core 5, and is connected with it.Rotor iron
5 sets of core on Rotor carriage 20, Rotor carriage is connected with transmission shaft, 21 sets of rotor supports ring on rotor core 5, rotor
Outer end cap 17 is connected by cruciform slot screw 18 and the rotor core 5, and rotor outer end cap 17 passes through fluting the major circle of a sphere column cap
Screw 19 and Rotor carriage 20 are connected.Wherein, cruciform slot screw 18 is 14, and the fluting the major circle of a sphere chapiter screw 19 is
6.6 ventilation holes are uniformly provided on the Rotor carriage 20.The rotor 9 is determined by the shaft shoulder with the big sleeve 16
Position.The big sleeve 16 is positioned by the small sleeve 15 and the rotor 9.
In the present embodiment, external stator is equipped with 9 stator slots, and stator slot is flat-bottom slot, and modulation tooth 4 is 18 pieces, the three-phase
Winding 1 is coiled into 8 poles.It passes to three-phase current on the three-phase windings 1, adjusts the frequency of three-phase current, i.e., adjustable motor output
Revolving speed.Rotor permanent magnet 3 divides for the pole N and the pole S, is uniformly staggeredly embedded on the rotor core 5.3 pole of rotor permanent magnet
Logarithm is 14 pairs of poles.Wherein, modulating 4 numbers of tooth, 3 number of pole-pairs of rotor permanent magnet, 1 number of pole-pairs of three-phase windings only needs to meet " vernier
Effect ", i.e. NS=Pr1+Pr2, NSTo modulate tooth number, Pr1For rotor permanent magnet number of pole-pairs, Pr2For three-phase windings number of pole-pairs.
Preferably, as shown in fig. 6, parameter hmFor 3 length of rotor permanent magnet, parameterWith parameterRespectively
Angle shared by 4 facewidth of modulation tooth, parameter on two external stators 2WithThe modulation tooth 4 on respectively two external stators 2
Angle shared by tooth socket, parameter d and q are respectively the d axis and q axis of motor, parameter θmThe stagger angle between motor d axis and q axis, ginseng
Number θ is angle shared by 4 facewidth of modulation toothWith angle shared by 4 tooth socket of modulation toothThe sum of,
Parameter θpmFor every pole rotor permanent magnet 3 and the common shared width of adjacent rotor iron core 5, parameterFor every pole rotor permanent magnet 3
Shared width.
WhenWherein, θmThe stagger angle between motor d axis and motor q axis;θ is angle shared by the modulation tooth facewidth
DegreeWith angle shared by modulation tooth tooth socketThe sum of.Change angle beta, motor output torque significantlys change.When β value etc.Left and right
When, motor output torque is big, and cogging torque is small, and torque pulsation is low, and power density is high.
Change simultaneously angle shared by 4 facewidth of modulation toothWithMotor performance can change correspondingly.When the angle
DegreeWhen with the angle, θ ratio between 0.45, motor is able to maintain high output torque, low torque ripple.
Work as angleWith angle, θpmFor ratio at 0.35 or so, motor gas-gap flux density is higher, and yoke portion flux density is reasonable, insatiable hunger
With.
Fig. 7 is output torque of the present invention and cogging torque simulation result diagram.As shown in Figure 7, the present invention is keeping larger defeated
Out while torque, moreover it is possible to keep lesser cogging torque, torque pulsation is small, and job stability is high, and noise is small, has outstanding
Engineering property.