CN109102928A - A kind of underground cable and its manufacturing method of reserved branch mouth - Google Patents

A kind of underground cable and its manufacturing method of reserved branch mouth Download PDF

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Publication number
CN109102928A
CN109102928A CN201810868068.XA CN201810868068A CN109102928A CN 109102928 A CN109102928 A CN 109102928A CN 201810868068 A CN201810868068 A CN 201810868068A CN 109102928 A CN109102928 A CN 109102928A
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China
Prior art keywords
aluminium sheet
cable
external protection
layer
protective layer
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Granted
Application number
CN201810868068.XA
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Chinese (zh)
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CN109102928B (en
Inventor
张文
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Anhui Yangzi Cable Co ltd
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Anhui Yangzi Cable Co Ltd
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Priority to CN201810868068.XA priority Critical patent/CN109102928B/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/02Disposition of insulation
    • H01B7/0275Disposition of insulation comprising one or more extruded layers of insulation
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/0006Apparatus or processes specially adapted for manufacturing conductors or cables for reducing the size of conductors or cables
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/02Stranding-up
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/06Insulating conductors or cables
    • H01B13/14Insulating conductors or cables by extrusion
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/22Sheathing; Armouring; Screening; Applying other protective layers
    • H01B13/24Sheathing; Armouring; Screening; Applying other protective layers by extrusion
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/17Protection against damage caused by external factors, e.g. sheaths or armouring

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Insulated Conductors (AREA)
  • Cable Accessories (AREA)

Abstract

The invention discloses the underground cables and its manufacturing method of a kind of reserved branch mouth, including main cable, the main cable includes conductive core, insulating protective layer, shielded layer and external protection, the invention, which connects wire clamp with the U-shaped that barred body is constituted by corresponding aluminium sheet, can more cooperate corresponding U-shaped card to eliminate corresponding cumbersome step, it is formed faster convenient for bifurcations, it is efficient and convenient that connecting line sandwiched meter U-shaped simultaneously is convenient for the later period to carry out injection molding together with main cable, high safety, structure design is close reasonable, with very strong creativeness, it is suitble to promote.

Description

A kind of underground cable and its manufacturing method of reserved branch mouth
Technical field
The invention belongs to technical field of cable, and in particular to a kind of underground cable of reserved branch mouth and its manufacturer Method.
Background technique
Buried route is compared with overhead transmission line, and buried route does not need the materials such as line bar, porcelain insulator, bracing wire, due to ground In the laying path sunken cord, need to install branch line according to different spacing, the connector of installation site needs to carry out waterproof well Processing, due to branch location generally apart from water source it is closer, it is easy to by moisture corrode and cause cable shorted to earth, thus shadow The normal use of cable is rung, and there are some potential safety problemss, meanwhile, when traditional mode of production branch cable, to technical requirements Relatively high, stability is difficult to control, while also inflexible, and installation is inconvenient, if design has change, it is not easy to quickly and effectively Make a response.
A kind of manufacturing method of the agricultural underground cable of reserved branch mouth, step difference are disclosed this CN102903459A Connect wire clamp for production J-type, the insulating layer outside removing main cable and external sheath layer, J-type connect wire clamp and conductor connection, The connection of U-shaped card and injection molding sealing composition, cable produced by the invention can according to the design length of cable, cable _ Upper pre-manufactured waterproof bifurcations, it is not necessary to remake bifurcations, only be needed at bifurcations by the anti-water cutting of cable External sealing is carried out after the reserved socket of head reeve cable, the sealing effect at cable connector increases substantially, and cable applies If when only need unwrapping wire primary, compared with existing agricultural underground cable, the unwrapping wire time is greatly shortened, and reduce unwrapping wire hardly possible Degree reduces the probability of existing damage cable during unwrapping wire, and the stable operation after preferably ensuring cable laying, cable is complete After the laying of certain length, need extended, there is reserved socket in the end point of above-mentioned cable.
But above scheme has the following deficiencies:
Corresponding cable is mainly docked by the long end of J-type connection wire clamp is corresponding with main cable progress, but after giving in this way Continuous injection molding etc. brings corresponding inconvenience, while corresponding aluminium sheet front end uses the processes such as corresponding screw hole and metal bar more It is cumbersome.
Summary of the invention
The purpose of the present invention is to provide the underground cables and its manufacturing method of a kind of reserved branch mouth, to solve above-mentioned back The problem of being proposed in scape technology.
To achieve the above object, the invention provides the following technical scheme: a kind of underground cable and its system of reserved branch mouth Make method, including main cable, the main cable includes conductive core, insulating protective layer, shielded layer and external protection, described A kind of underground cable manufacturing method of reserved branch mouth the following steps are included:
Step 1: wire-drawing process uses wire drawing machine that more diameters are drawn into the copper wire single line of 0.2mm for the copper wire of 1mm;
Step 2: synnema process, use DCSS-500 strand winder by stock tangle structure for 798 more 0.2mm copper wire single line It is twisted, twisting pitch control is no more than 0.5mm in 2.40mm or so error in 35mm or so, hank knotting diameter control, and stock twists Seven strands are made electric wire stock;
Step 3: twisting process again, is twisted together and is made accordingly using 1+6 structure by seven strands using JB-500/6 cast stranding machine Conductive core;
Step 4: insulation protection layer process uses extrusion molding unit to gather nitrile rubber in the environment of steam pressure is 1.0MPa Vinyl chloride compound thermoplastic elastomer (TPE), which is uniformly extruded on the light non-woven fabrics twisted again on the outside of conductive core, forms corresponding insulation Protective layer;
Step 5: shielding layer process uses extrusion molding unit in the environment of steam pressure is 1.0MPa by low-smoke halogen-free polyolefin Compound thermoplastic elastomer is uniformly extruded on insulating protective layer, is mixed on the outside of low-smoke halogen-free polyolefin compound thermoplastic elastomer It is packed in and uses diameter for copper wire net cover made of 0.2mm copper wire, is wrapped on the outside of low-smoke halogen-free polyolefin compound thermoplastic elastomer The aluminium foil that a layer thickness is 0.3mm is covered, shielded layer is completed;
Step 6: external protection technique uses 90mm extrusion molding unit in the environment of steam pressure is 1.0MPa by low smoke and zero halogen Polyolefin complex thermoplastic elastomer uniformly extrudes on the shielding layer, forms external protection, completes the production of main cable;
Step 7: production connection wire clamp selects a block length for the aluminium sheet of 100-200mm, the lower end of aluminium sheet is bent into radius For the arc-shaped of trunk cable radius, there are spike, the barred body stationary phase of spike and upper end cuboid in the top welding machine of aluminium sheet Even, a through-hole is made a call in the end of the bottom side circular arc of aluminium sheet, a through-hole is also made a call in horizontal corresponding position therewith, and corresponding It is equidistant on barred body to offer multiple through-holes;
Step 8: each protective layer outside removing main cable is successively vertically removing trunk with the direction of cable using cutter Insulating protective layer, shielded layer and external protection outside cable, the strip length of external protection are greater than the strip length of shielded layer, The strip length of shielded layer is greater than the strip length of insulating protective layer;
Step 9: connection wire clamp is connect with conductor, and the connecting line being made of aluminium sheet and barred body folder is fixed in main cable In the conductive core of side, the through-hole tapped on aluminium sheet is worn using bolt when fixed and is fixed, while using bolt on aluminium sheet top Multiple U-shaped cards are fixed on barred body, the U-shaped portion of U-shaped card is connected with rectangular aluminium sheet cutting ferrule, and in aluminium sheet and U-shaped card Engaging portion is filled out equipped with cushion cover;
Step 10: injection molding carries out injection molding using the mold of injection molding, so that the outside of formed body and main cable It combines together, insulating protective layer, shielded layer and external protection is equipped on the outside of corresponding formed body, carry out pre-buried peace later If.
Preferably, the thickness of the external protection is not less than 1.5mm and external protection should ensure that bubble-free, crackle etc..
Preferably, the aluminium sheet length is not less than 150mm, and the thickness of the aluminium sheet and the diameter length of conductive core are identical, The connection wire clamp that aluminium sheet and barred body are constituted is in U-shape shape, and the barred body is acrylic resin material.
Beneficial effects of the present invention: the invention connect wire clamp with the U-shaped that barred body is constituted by corresponding aluminium sheet can be more Cooperate corresponding U-shaped card to eliminate corresponding cumbersome step, is formed faster convenient for bifurcations, while U-shaped connection wire clamp Design convenient for the later period carries out injection molding with main cable together with efficient and convenient, high safety, structure design is closely reasonable, has Very strong creativeness is suitble to promote.
Detailed description of the invention
Fig. 1 is schematic structural view of the invention;
Fig. 2 is the attachment structure schematic diagram of present invention connection wire clamp and main cable;
Fig. 3 dismantles structural schematic diagram for present invention connection wire clamp;
Fig. 4 is the overlooking structure diagram that the upper end Fig. 2 of the present invention connects wire clamp.
In figure: 1 main cable, 101 conductive cores, 102 insulating protective layers, 103 shielded layers, 104 external protections, 2 aluminium sheets, 3 Barred body, 4 U-shaped cards, 5 spikes, 6 cushion covers, 7 bifurcations.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other Embodiment shall fall within the protection scope of the present invention.
The present invention provides the underground cables and its manufacturing method of a kind of reserved branch mouth as shown in Figs 1-4, including master Dry cable 1, the main cable 1 include conductive core 101, insulating protective layer 102, shielded layer 103 and external protection 104, institute State a kind of underground cable manufacturing method of reserved branch mouth the following steps are included:
Step 1: wire-drawing process uses wire drawing machine that more diameters are drawn into the copper wire single line of 0.2mm for the copper wire of 1mm;
Step 2: synnema process, use DCSS-500 strand winder by stock tangle structure for 798 more 0.2mm copper wire single line It is twisted, twisting pitch control is no more than 0.5mm in 2.40mm or so error in 35mm or so, hank knotting diameter control, and stock twists Seven strands are made electric wire stock;
Step 3: twisting process again, is twisted together and is made accordingly using 1+6 structure by seven strands using JB-500/6 cast stranding machine Conductive core 101;
Step 4: insulation protection layer process uses extrusion molding unit to gather nitrile rubber in the environment of steam pressure is 1.0MPa It is corresponding exhausted that vinyl chloride compound thermoplastic elastomer (TPE) is uniformly extruded in formation on the light non-woven fabrics twisted again on the outside of conductive core 101 Edge protective layer 102;
Step 5: shielding layer process uses extrusion molding unit in the environment of steam pressure is 1.0MPa by low-smoke halogen-free polyolefin Compound thermoplastic elastomer is uniformly extruded on insulating protective layer 102, external in low-smoke halogen-free polyolefin compound thermoplastic elastomehc Side, which mixes to be packed in, uses diameter for copper wire net cover made of 0.2mm copper wire, external in low-smoke halogen-free polyolefin compound thermoplastic elastomehc Side coats the aluminium foil that a layer thickness is 0.3mm, completes shielded layer 103;
Step 6: external protection technique uses 90mm extrusion molding unit in the environment of steam pressure is 1.0MPa by low smoke and zero halogen Polyolefin complex thermoplastic elastomer is uniformly extruded on shielded layer 103, forms external protection 104, completes the system of main cable 1 Make;
Step 7: production connection wire clamp selects a block length for the aluminium sheet 2 of 100-200mm, the lower end of aluminium sheet 2 is bent into half Diameter is the arc-shaped of 1 radius of main cable, has spike 5, the barred body 3 of spike 5 and upper end cuboid in the top welding machine of aluminium sheet 2 It being fixedly linked, makes a call to a through-hole in the end of the bottom side circular arc of aluminium sheet 2, a through-hole is also made a call in horizontal corresponding position therewith, and It is equidistant on corresponding barred body 3 to offer multiple through-holes;
Step 8: each protective layer outside removing main cable is successively vertically removing trunk with the direction of cable using cutter The strip length of insulating protective layer 102, shielded layer 103 and external protection 104 outside cable 1, external protection 104 is greater than shielding The strip length of layer 103, the strip length of shielded layer 103 are greater than the strip length of insulating protective layer 102;
Step 9: connection wire clamp is connect with conductor, and the connecting line being made of aluminium sheet 2 and barred body 3 folder is fixed on main cable 1 In inboard conductive core 101, the through-hole tapped on aluminium sheet 2 is worn using bolt when fixed and is fixed, while being adopted on 2 top of aluminium sheet Multiple U-shaped cards 4 are fixed on barred body 3 with bolt, the U-shaped portion of U-shaped card 4 is connected with rectangular 2 cutting ferrule of aluminium sheet, and in aluminium sheet 2 fill out with the engaging portion of U-shaped card 4 equipped with cushion cover 6;
Step 10: injection molding carries out injection molding using the mold of injection molding, so that formed body and main cable 1 is outer Portion combines together, and insulating protective layer 102, shielded layer 103 and external protection 104 are equipped on the outside of corresponding formed body, at Type body upper end is installed with bifurcations 7 and bifurcations 7 are inboard filled with insulative glue, carries out pre-buried install later.
Specifically, the thickness of the external protection 104 is not less than 1.5mm and external protection 104 should ensure that bubble-free, crackle Deng.
Specifically, 2 length of aluminium sheet is not less than 150mm, the thickness of the aluminium sheet 2 and the diameter length of conductive core 101 Identical, the connection wire clamp that aluminium sheet 2 and barred body 3 are constituted is in U-shape shape, and the barred body 3 is acrylic resin material.
The invention is connect by the connection wire clamp that corresponding aluminium sheet 2 and barred body 3 are constituted with main cable 1, and cooperation is corresponding U-shaped card, cushion cover 6 etc. so that it is reserved with corresponding bifurcations, greatly strengthen corresponding safety and convenience, structure is set Meter is close reasonable, has corresponding creativeness, is suitble to promote.
Finally, it should be noted that the foregoing is only a preferred embodiment of the present invention, it is not intended to restrict the invention, Although the present invention is described in detail referring to the foregoing embodiments, for those skilled in the art, still may be used To modify the technical solutions described in the foregoing embodiments or equivalent replacement of some of the technical features, All within the spirits and principles of the present invention, any modification, equivalent replacement, improvement and so on should be included in of the invention Within protection scope.

Claims (3)

1. a kind of underground cable and its manufacturing method of reserved branch mouth, it is characterised in that: including main cable (1), the master Dry cable (1) includes conductive core (101), insulating protective layer (102), shielded layer (103) and external protection (104), and described one The underground cable manufacturing method of kind of reserved branch mouth the following steps are included:
Step 1: wire-drawing process uses wire drawing machine that more diameters are drawn into the copper wire single line of 0.2mm for the copper wire of 1mm;
Step 2: synnema process, use DCSS-500 strand winder by stock tangle structure for 798 more 0.2mm copper wire single line It is twisted, twisting pitch control is no more than 0.5mm in 2.40mm or so error in 35mm or so, hank knotting diameter control, and stock twists Seven strands are made electric wire stock;
Step 3: twisting process again, is twisted together and is made accordingly using 1+6 structure by seven strands using JB-500/6 cast stranding machine Conductive core (101);
Step 4: insulation protection layer process uses extrusion molding unit to gather nitrile rubber in the environment of steam pressure is 1.0MPa Vinyl chloride compound thermoplastic elastomer (TPE) is uniformly extruded on the light non-woven fabrics twisted again on the outside of conductive core (101) and is formed accordingly Insulating protective layer (102);
Step 5: shielding layer process uses extrusion molding unit in the environment of steam pressure is 1.0MPa by low-smoke halogen-free polyolefin Compound thermoplastic elastomer is uniformly extruded on insulating protective layer (102), in low-smoke halogen-free polyolefin compound thermoplastic elastomer Outside, which mixes to be packed in, uses diameter for copper wire net cover made of 0.2mm copper wire, in low-smoke halogen-free polyolefin compound thermoplastic elastomer Outside coats the aluminium foil that a layer thickness is 0.3mm, completes shielded layer (103);
Step 6: external protection technique uses 90mm extrusion molding unit in the environment of steam pressure is 1.0MPa by low smoke and zero halogen Polyolefin complex thermoplastic elastomer is uniformly extruded on shielded layer (103), is formed external protection (104), and main cable is completed (1) production;
Step 7: production connection wire clamp selects a block length for the aluminium sheet (2) of 100-200mm, by the lower end bending of aluminium sheet (2) It is the arc-shaped of main cable (1) radius at radius, has spike (5) in the top welding machine of aluminium sheet (2), spike (5) and upper end are long The barred body (3) of cube shape is fixedly linked, and makes a call to a through-hole in the end of the bottom side circular arc of aluminium sheet (2), therewith horizontal corresponding position It sets and also makes a call to a through-hole, and equidistant on corresponding barred body (3) offer multiple through-holes;
Step 8: each protective layer outside removing main cable is successively vertically removing trunk with the direction of cable using cutter Insulating protective layer (102), shielded layer (103) and the external protection (104) of cable (1) outside, the removing of external protection (104) are long Degree is greater than the strip length of shielded layer (103), and the removing that the strip length of shielded layer (103) is greater than insulating protective layer (102) is long Degree;
Step 9: connection wire clamp is connect with conductor, and the connecting line being made of aluminium sheet (2) and barred body (3) folder is fixed on trunk In the conductive core (101) of cable (1) inboard, the through-hole tapped on aluminium sheet (2) is worn using bolt when fixed and is fixed, while Multiple U-shaped cards (4) are fixed on barred body (3) by aluminium sheet (2) top using bolt, the U-shaped portion of U-shaped card (4) and rectangular aluminium Plate (2) cutting ferrule is connected, and fills out in the engaging portion of aluminium sheet (2) and U-shaped card (4) equipped with cushion cover (6);
Step 10: injection molding carries out injection molding using the mold of injection molding, so that formed body and main cable (1) Outside is combined together, and insulating protective layer (102), shielded layer (103) and external protection are equipped on the outside of corresponding formed body (104), pre-buried install is carried out later.
2. the underground cable and its manufacturing method of a kind of reserved branch mouth according to claim 1, it is characterised in that: described The thickness of external protection (104) is not less than 1.5mm and external protection (104) should ensure that bubble-free, crackle etc..
3. the underground cable and its manufacturing method of a kind of reserved branch mouth according to claim 1, it is characterised in that: described Aluminium sheet (2) length be not less than 150mm, the thickness of the aluminium sheet (2) is identical with the diameter length of conductive core (101), aluminium sheet (2) and The connection wire clamp that barred body (3) is constituted is in U-shape shape, and the barred body (3) is acrylic resin material.
CN201810868068.XA 2018-08-02 2018-08-02 Buried cable with reserved branch port and manufacturing method thereof Active CN109102928B (en)

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CN201810868068.XA CN109102928B (en) 2018-08-02 2018-08-02 Buried cable with reserved branch port and manufacturing method thereof

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Application Number Priority Date Filing Date Title
CN201810868068.XA CN109102928B (en) 2018-08-02 2018-08-02 Buried cable with reserved branch port and manufacturing method thereof

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110277199A (en) * 2019-07-09 2019-09-24 襄阳市诺立信电线电缆有限公司 A kind of manufacturing method of the agricultural underground cable of reserved branch mouth
CN111312454A (en) * 2020-02-27 2020-06-19 浙江明都创芯电器有限公司 High-voltage shielding wire and production process thereof

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000285754A (en) * 1999-03-31 2000-10-13 Sumitomo Wiring Syst Ltd Jig for wire harness assembly
CN2476121Y (en) * 2001-03-14 2002-02-06 杨磊 distribution cable branching device
CN102903459A (en) * 2012-11-08 2013-01-30 焦作市宝丰电缆有限公司 Method for manufacturing agricultural buried cable with reserved branch opening
CN204423965U (en) * 2014-12-26 2015-06-24 江苏双登电力科技有限公司 A kind of multicore aluminium alloy pre-branched cable
CN105679426A (en) * 2016-03-07 2016-06-15 江苏泰祥电线电缆有限公司 Low-smoke halogen-free polyolefin insulated and shielded cable and preparation method thereof
CN206021931U (en) * 2016-08-31 2017-03-15 广安金侑达电业科技有限公司 A kind of separable pre-branched cable

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000285754A (en) * 1999-03-31 2000-10-13 Sumitomo Wiring Syst Ltd Jig for wire harness assembly
CN2476121Y (en) * 2001-03-14 2002-02-06 杨磊 distribution cable branching device
CN102903459A (en) * 2012-11-08 2013-01-30 焦作市宝丰电缆有限公司 Method for manufacturing agricultural buried cable with reserved branch opening
CN204423965U (en) * 2014-12-26 2015-06-24 江苏双登电力科技有限公司 A kind of multicore aluminium alloy pre-branched cable
CN105679426A (en) * 2016-03-07 2016-06-15 江苏泰祥电线电缆有限公司 Low-smoke halogen-free polyolefin insulated and shielded cable and preparation method thereof
CN206021931U (en) * 2016-08-31 2017-03-15 广安金侑达电业科技有限公司 A kind of separable pre-branched cable

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110277199A (en) * 2019-07-09 2019-09-24 襄阳市诺立信电线电缆有限公司 A kind of manufacturing method of the agricultural underground cable of reserved branch mouth
CN111312454A (en) * 2020-02-27 2020-06-19 浙江明都创芯电器有限公司 High-voltage shielding wire and production process thereof

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Address after: No.768 Yangzi Avenue, Langya District, Chuzhou City, Anhui Province 239000

Patentee after: Anhui Yangzi Cable Co.,Ltd.

Address before: No.768 Yangzi Avenue, Langya District, Chuzhou City, Anhui Province 239000

Patentee before: ANHUI YANGZI CABLE Co.,Ltd.

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