CN109099086A - A kind of floating type brake lining renovation technology - Google Patents
A kind of floating type brake lining renovation technology Download PDFInfo
- Publication number
- CN109099086A CN109099086A CN201810906528.3A CN201810906528A CN109099086A CN 109099086 A CN109099086 A CN 109099086A CN 201810906528 A CN201810906528 A CN 201810906528A CN 109099086 A CN109099086 A CN 109099086A
- Authority
- CN
- China
- Prior art keywords
- steel backing
- plate
- backing plate
- brake lining
- gusseted
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000005516 engineering process Methods 0.000 title claims abstract description 22
- 238000009418 renovation Methods 0.000 title claims abstract description 20
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 55
- 239000010959 steel Substances 0.000 claims abstract description 55
- 239000002245 particle Substances 0.000 claims abstract description 23
- 238000004140 cleaning Methods 0.000 claims abstract description 21
- 238000012545 processing Methods 0.000 claims abstract description 14
- 238000000034 method Methods 0.000 claims abstract description 11
- 238000000354 decomposition reaction Methods 0.000 claims abstract description 4
- 238000001514 detection method Methods 0.000 claims description 14
- 238000009713 electroplating Methods 0.000 claims description 9
- 238000012797 qualification Methods 0.000 claims description 9
- 238000007689 inspection Methods 0.000 claims description 5
- 241000357293 Leptobrama muelleri Species 0.000 claims description 2
- 238000004506 ultrasonic cleaning Methods 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 238000005259 measurement Methods 0.000 description 3
- 238000007747 plating Methods 0.000 description 3
- 238000005299 abrasion Methods 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 235000012149 noodles Nutrition 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005489 elastic deformation Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000009711 regulatory function Effects 0.000 description 1
- GOLXNESZZPUPJE-UHFFFAOYSA-N spiromesifen Chemical compound CC1=CC(C)=CC(C)=C1C(C(O1)=O)=C(OC(=O)CC(C)(C)C)C11CCCC1 GOLXNESZZPUPJE-UHFFFAOYSA-N 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D69/00—Friction linings; Attachment thereof; Selection of coacting friction substances or surfaces
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D7/00—Electroplating characterised by the article coated
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D2250/00—Manufacturing; Assembly
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- General Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Mechanical Engineering (AREA)
- Braking Arrangements (AREA)
Abstract
A kind of floating type brake lining renovation technology provided by the invention, comprising the following steps: decomposition step decomposes brake lining, is separated from each other steel backing plate, gusseted plate, friction particles, spring collar, obtained friction particles, spring collar are scrapped；Cleaning step starts the cleaning processing the steel backing plate, gusseted plate；Checking procedure carries out quality examination to the steel backing plate, the gusseted plate after cleaning, and off quality scraps, and leaves up-to-standard steel backing plate and gusseted plate；The up-to-standard steel backing plate, gusseted plate and new friction particles, spring collar are assembled into new brake lining by assembling steps.Under the premise of guaranteeing brake lining performance, the production cost of steel backing plate and gusseted plate not only can be reduced, but also can be shortened the production cycle of product, economized on resources, economic value height.
Description
Technical field
The present invention relates to brake lining reconditioning technology fields, and in particular to a kind of floating type brake lining renovation technology.
Background technique
Floating type brake lining is made of steel backing plate, gusseted plate, friction particles, spring collar, wherein steel backing plate and three
Angle support plate is connected by spherical surface between gusseted plate and friction particles and realizes floating regulatory function.In train braking, from
It is dynamic to adjust being engaged between friction particles and brake disc, achieve the effect that steadily brake, uniform stressed, to greatly promote
Brake force and service life.
In use, friction particles belong to abrasion accessory to floating type brake lining, and spring collar is due to being chronically at elasticity
Deformation state is easy to produce flexural fatigue, so belonging to consumable parts；Steel backing plate and gusseted plate be not easy to wear, can be with
It reuses.And usually entire floating type brake lining is scrapped when friction particles, spring collar are scrapped in the prior art, resource wave
Take than more serious.
Summary of the invention
Therefore, the technical problem to be solved in the present invention is that resource is unrestrained when floating type brake lining in the prior art being overcome to scrap
Take serious defect, thus provide it is a kind of economize on resources, the floating type brake lining renovation technology that economic value is high.
In order to solve the above technical problems, a kind of floating type brake lining renovation technology provided by the invention, comprising the following steps:
Decomposition step decomposes brake lining, is separated from each other steel backing plate, gusseted plate, friction particles, spring collar, will
Obtained friction particles, spring collar is scrapped；
Cleaning step starts the cleaning processing the steel backing plate, gusseted plate；
Checking procedure carries out quality examination, report off quality to the steel backing plate, the gusseted plate after cleaning
It is useless, leave up-to-standard steel backing plate and gusseted plate；
Assembling steps assemble the up-to-standard steel backing plate, gusseted plate and new friction particles, spring collar
The brake lining of Cheng Xin.
After the cleaning step, the steel backing plate, gusseted plate are subjected to strip operation, are carried out after the completion of strip for the first time
Quality examination, the steel backing plate, the gusseted plate of first time quality examination qualification carry out electroplating operations, first time quality examination
It is underproof to scrap.
Before the steel backing plate, the gusseted plate to first time quality examination qualification carry out electroplating processes, to the steel
Backboard carries out flaw detection processing, and electroplating operations are carried out after flaw detection processing is qualified, and flaw detection handles underproof steel backing plate and gusseted
Plate is scrapped.
The steel backing plate, the gusseted plate of plating completion need to carry out second of quality examination, if second of quality examination
It is unqualified, it is electroplated again, second of quality examination qualification then enters the assembling steps.
It needs to handle the steel backing plate mark before into the assembling steps.
Finished product inspection is carried out after being completed, passed examination is then packed, and inspection is unqualified, is re-assemblied.
Ultrasonic cleaning is used in the cleaning step.
Technical solution of the present invention has the advantages that
1. a kind of floating type brake lining renovation technology provided by the invention, friction particles, spring collar fatigue deformation cannot
In use, brake lining is decomposed, it is separated from each other steel backing plate, gusseted plate, friction particles, spring collar, the friction that will be obtained
Particle, spring collar are scrapped, and obtained steel backing plate, gusseted plate are started the cleaning processing, to steel backing plate, the triangle after cleaning
Support plate carries out quality examination, and off quality scraps, and up-to-standard steel backing plate and gusseted plate is left, finally by matter
It measures the qualified steel backing plate, gusseted plate and new friction particles, spring collar and is assembled into new brake lining.Guaranteeing brake lining
Under the premise of performance, the production cost of steel backing plate and gusseted plate not only can be reduced, but also can be shortened the production cycle of product, saved
Resource, economic value are high.
2. a kind of floating type brake lining renovation technology provided by the invention, after the cleaning step, by the steel backing plate, triangle branch
Fagging carries out strip operation, progress first time quality examination after the completion of strip, the steel backing plate of first time quality examination qualification,
Gusseted plate carries out electroplating operations, and first time quality examination is underproof to scrap, and the first inferior quality is carried out after the completion of strip
It checks, it can be ensured that steel backing plate, the performance of gusseted plate are normal.
3. a kind of floating type brake lining renovation technology provided by the invention, in the steel back to first time quality examination qualification
Before plate, gusseted plate carry out electroplating processes, flaw detection processing is carried out to the steel backing plate, carries out plating behaviour after flaw detection processing is qualified
Make, flaw detection handles underproof steel backing plate and gusseted plate is scrapped, and can be further assured that the performance of steel backing plate, gusseted plate
Normally.
Detailed description of the invention
It, below will be to specific in order to illustrate more clearly of the specific embodiment of the invention or technical solution in the prior art
Embodiment or attached drawing needed to be used in the description of the prior art be briefly described, it should be apparent that, it is described below
Attached drawing is some embodiments of the present invention, for those of ordinary skill in the art, before not making the creative labor
It puts, is also possible to obtain other drawings based on these drawings.
Fig. 1 is a kind of flow chart of the floating type brake lining renovation technology provided in the embodiment of the present invention.
Specific embodiment
Technical solution of the present invention is clearly and completely described below in conjunction with attached drawing, it is clear that described implementation
Example is a part of the embodiment of the present invention, instead of all the embodiments.Based on the embodiments of the present invention, ordinary skill
Personnel's every other embodiment obtained without making creative work, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that term " center ", "upper", "lower", "left", "right", "vertical",
The orientation or positional relationship of the instructions such as "horizontal", "inner", "outside" be based on the orientation or positional relationship shown in the drawings, merely to
Convenient for description the present invention and simplify description, rather than the device or element of indication or suggestion meaning must have a particular orientation,
It is constructed and operated in a specific orientation, therefore is not considered as limiting the invention.In addition, term " first ", " second ",
" third " is used for descriptive purposes only and cannot be understood as indicating or suggesting relative importance.
In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, term " installation ", " phase
Even ", " connection " shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or be integrally connected；It can
To be mechanical connection, it is also possible to be electrically connected；It can be directly connected, can also can be indirectly connected through an intermediary
Connection inside two elements.For the ordinary skill in the art, above-mentioned term can be understood at this with concrete condition
Concrete meaning in invention.
As long as in addition, the non-structure each other of technical characteristic involved in invention described below different embodiments
It can be combined with each other at conflict.
Embodiment 1
The present embodiment provides a kind of specific embodiments of floating type brake lining renovation technology, as shown in Figure 1, including decomposing step
Suddenly, cleaning step, checking procedure, assembling steps.Waste and old floating type brake lining records brake lining to be renovated after admission reception
Then model, quantity carry out Preliminary detection, the brake lining for not having renovation property is recorded and scrapped, and will have the brake lining of renovation property
It is decomposed, in decomposition step, brake lining is decomposed, forbid to damage brake lining using sharp instruments in decomposable process,
It is separated from each other steel backing plate, gusseted plate, friction particles, spring collar, obtained friction particles, spring collar are scrapped,
Obtained steel backing plate, gusseted plate are transferred to cleaning step, started the cleaning processing using ultrasonic wave, it after the cleaning step, will
The steel backing plate, gusseted plate carry out strip operation, carry out first time quality examination, first time quality examination after the completion of strip
Underproof to scrap, steel backing plate, the gusseted plate of first time quality examination qualification carry out flaw detection processing, and flaw detection processing is unqualified
Steel backing plate and gusseted plate scrap, flaw detection processing it is qualified carry out electroplating operations again, to steel backing plate, triangle after the completion of plating
Support plate need to carry out second of quality examination, be electroplated again if second of quality examination is unqualified, and second of quality examination is closed
Lattice then enter the assembling steps.In present embodiment, need to handle the steel backing plate mark before entering assembling steps, then
The steel backing plate of second of quality examination qualification, gusseted plate and new friction particles, spring collar are assembled into new brake lining,
Finished product inspection is carried out after being completed, passed examination is then packed, and inspection is unqualified, is re-assemblied.
When carrying out quality examination to steel backing plate, gusseted plate in present embodiment, using 3D measurement, digital picture and anti-
The 3D detection technique for asking technology to combine, 3D measuring technique use non-contact laser scanning techniques, and speed is fast, precision
Height, laser passes through the amplitude grating component of parallel equidistant straight line, or uses interferometer, forms straight line interference fringe, i.e. noodles line
Structure light, by this noodles line project structured light to object, since the variation of body surface curvature or depth deforms striped, benefit
The image of this deforming stripe is absorbed with CCD camera, can object analysis surface profile variation.Digital image technology measures
To measurement data be made of a large amount of three-dimensional coordinate point, according to the property of scanner, sweep parameter and testee
Size is differed by several hundred points to millions of points, these a large amount of three-dimensional data points are known as point cloud (Point Cloud).Measure number
According to needing to carry out digital picture conversion, effective image data is formed.Data are obtained by 3D measurement and Digital image technology, into
Row 3D data reverse, the reverse CAD that generates model 3D model, the 3D model of above-mentioned generation are counted with the 3D model pre-entered
According to comparison, to determine whether surveyed components meet design drawing requirement, therefore, it is determined that its qualification.
Since friction particles belong to abrasion wear accessory, spring collar is chronically at elastic deformation, is easy to produce curved
Bent fatigue, therefore friction particles and spring collar belong to consume accessory, and steel backing plate and gusseted plate is not easy to wear can be with
It reuses.Therefore brake lining is renovated, under the premise of guaranteeing brake lining performance, had both can be reduced steel backing plate and gusseted plate
Production cost, and can be shortened the production cycle of product, economize on resources, economic value it is high.
In interchangeable embodiment, vibration washing is used in the cleaning step.
Obviously, the above embodiments are merely examples for clarifying the description, and does not limit the embodiments.It is right
For those of ordinary skill in the art, can also make on the basis of the above description it is other it is various forms of variation or
It changes.There is no necessity and possibility to exhaust all the enbodiments.And it is extended from this it is obvious variation or
It changes still within the protection scope of the invention.
Claims (7)
1. a kind of floating type brake lining renovation technology, which comprises the following steps:
Decomposition step decomposes brake lining, is separated from each other steel backing plate, gusseted plate, friction particles, spring collar, will obtain
Friction particles, spring collar scraps；
Cleaning step starts the cleaning processing the steel backing plate, gusseted plate；
Checking procedure carries out quality examination to the steel backing plate, the gusseted plate after cleaning, and off quality scraps, and stays
Under up-to-standard steel backing plate and gusseted plate；
The up-to-standard steel backing plate, gusseted plate and new friction particles, spring collar are assembled into newly by assembling steps
Brake lining.
2. a kind of floating type brake lining renovation technology according to claim 1, which is characterized in that after the cleaning step, by institute
State steel backing plate, gusseted plate carries out strip operation, progress first time quality examination after the completion of strip, first time quality examination conjunction
The steel backing plate, the gusseted plate of lattice carry out electroplating operations, and first time quality examination is underproof to scrap.
3. a kind of floating type brake lining renovation technology according to claim 2, which is characterized in that first time quality examination
Before the steel backing plate, the gusseted plate of qualification carry out electroplating processes, flaw detection processing is carried out to the steel backing plate, flaw detection processing is closed
Electroplating operations are carried out after lattice, flaw detection handles underproof steel backing plate and gusseted plate is scrapped.
4. a kind of floating type brake lining renovation technology according to claim 3, which is characterized in that the steel back of completion is electroplated
Plate, gusseted plate need to carry out second of quality examination, be electroplated again if second of quality examination is unqualified, the second inferior quality
Passed examination then enters the assembling steps.
5. a kind of floating type brake lining renovation technology according to claim 4, which is characterized in that before entering the assembling steps
The steel backing plate mark need to be handled.
6. a kind of floating type brake lining renovation technology according to claim 5, which is characterized in that carry out finished product after being completed
It checks, passed examination is then packed, and inspection is unqualified, is re-assemblied.
7. a kind of floating type brake lining renovation technology according to claim 1, which is characterized in that used in the cleaning step
Ultrasonic cleaning.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810906528.3A CN109099086B (en) | 2018-08-10 | 2018-08-10 | Floating brake pad renovating process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810906528.3A CN109099086B (en) | 2018-08-10 | 2018-08-10 | Floating brake pad renovating process |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109099086A true CN109099086A (en) | 2018-12-28 |
| CN109099086B CN109099086B (en) | 2021-05-11 |
Family
ID=64849093
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810906528.3A Active CN109099086B (en) | 2018-08-10 | 2018-08-10 | Floating brake pad renovating process |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109099086B (en) |
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| CN102039522A (en) * | 2009-10-15 | 2011-05-04 | 相信Brake株式会社 | Assembling device for accessory of automobile brake pad |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN109099086B (en) | 2021-05-11 |
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Denomination of invention: A Floating Gate Renovation Process Granted publication date: 20210511 Pledgee: Beijing first financing Company limited by guarantee Pledgor: VANGUARD (BEIJING) TECHNOLOGY JOINT STOCK LTD. Registration number: Y2024980002358 |
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