CN109094833A - Encapsulating system and encapsulating method for special container - Google Patents
Encapsulating system and encapsulating method for special container Download PDFInfo
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- CN109094833A CN109094833A CN201810804239.2A CN201810804239A CN109094833A CN 109094833 A CN109094833 A CN 109094833A CN 201810804239 A CN201810804239 A CN 201810804239A CN 109094833 A CN109094833 A CN 109094833A
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- station
- aluminium foil
- filling
- container
- film
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B3/00—Packaging plastic material, semiliquids, liquids or mixed solids and liquids, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B3/04—Methods of, or means for, filling the material into the containers or receptacles
- B65B3/10—Methods of, or means for, filling the material into the containers or receptacles by application of pressure to material
- B65B3/12—Methods of, or means for, filling the material into the containers or receptacles by application of pressure to material mechanically, e.g. by pistons or pumps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B3/00—Packaging plastic material, semiliquids, liquids or mixed solids and liquids, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B3/26—Methods or devices for controlling the quantity of the material fed or filled
- B65B3/28—Methods or devices for controlling the quantity of the material fed or filled by weighing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/10—Feeding, e.g. conveying, single articles
- B65B35/24—Feeding, e.g. conveying, single articles by endless belts or chains
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B41/00—Supplying or feeding container-forming sheets or wrapping material
- B65B41/12—Feeding webs from rolls
- B65B41/16—Feeding webs from rolls by rollers
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Basic Packing Technique (AREA)
Abstract
The invention discloses a kind of encapsulating system and methods for special container, system includes rack, straight line type pipeline is provided in rack, linear type pipeline is equipped with plus film station, aluminium foil packaging station and at least one filling moulding piece station, add film station, filling moulding piece station and aluminium foil packaging station are set gradually along the conveying direction of linear type pipeline, linear type pipeline head end is equipped with container input station and film feeding station, linear type pipeline tail end is equipped with container output station, the measuring device for obtaining container filling amount is additionally provided on linear type pipeline.Method is carried out with the above-mentioned encapsulating system for special container.The present invention have the advantages that it is rationally distributed, low in cost, production efficiency and product qualification rate can be improved.
Description
Technical field
The invention mainly relates to food, pharmacy packaging field more particularly to a kind of encapsulating system for special container and
Encapsulating method.
Background technique
For most of encapsulating product for having spiral cover or rolling lid requirement, the filling and sealing machine of disc type distribution has irreplaceable
Production efficiency and advantage, but (special-shaped container shape is irregular, as disclosed in patent No. CN203170251U for special-shaped container
Special-shaped container, multiple through-holes are set using pedestal, through-hole type can be designed according to special-shaped container, and special-shaped container is covered in pedestal
It is that pedestal connection special-shaped container conveys together in each through-hole, when conveying, is imitated with realizing the more container transports of a pedestal, improving conveying
Rate) there is the product of special dosing technology requirement again, conventional disc type distribution scheme can lengthen production line length, increase machine ruler
It is very little, the raising of the production costs such as aseptic controlling is protected and monitored on-line so as to cause laminar flow, reduces production efficiency；And due to filling
Container it is special, will increase thumb wheel transmission difficulty, increase specification part processing cost.
Summary of the invention
The technical problem to be solved by the present invention is to overcome the deficiencies in the prior art, provide it is a kind of it is rationally distributed, low in cost,
The encapsulating system and encapsulating method for special container of production efficiency and product qualification rate can be improved.
In order to solve the above technical problems, the invention adopts the following technical scheme:
A kind of encapsulating system for special container, including rack are provided with straight line type pipeline in the rack, described
Linear type pipeline is equipped with plus film station, aluminium foil packaging station and at least one filling moulding piece station, described plus film
Station, filling moulding piece station and aluminium foil packaging station are set gradually along the conveying direction of linear type pipeline, the linear type
Pipeline head end is equipped with container input station and film feeding station, and the linear type pipeline tail end is equipped with container and exports work
, the measuring device for obtaining container filling amount is additionally provided on the linear type pipeline.
As a further improvement of the above technical scheme:
The measuring device includes preceding Weighing module and rear Weighing module, and the preceding Weighing module setting is adding film station and filling
It fills between moulding piece station, the rear Weighing module is arranged between filling moulding piece station and aluminium foil packaging station.
It is described to add between film station and preceding Weighing module equipped with film detection unit, the aluminium foil packaging station and container
Aluminium foil detection unit is equipped between output station.
It is provided with the first conveying roller and the second conveying roller in the aluminium foil packaging station, first conveying roller and second defeated
It send and is wound with aluminium foil strip between roller, aluminium foil clicker press machine, aluminium foil are also successively arranged between the first conveying roller and the second conveying roller
Pressing machine and aluminium foil ultrasonic sealing machine.
It is additionally provided between first conveying roller and the second conveying roller for being tensioned aluminium foil strip and preventing aluminium foil strip beat
It is tensioned locating wheel group, the tensioning locating wheel group includes a pair of first wheel body and a pair of second wheel body, the aluminium foil clicker press machine
Positioned at this between the first wheel body, the aluminium foil pressing machine and aluminium foil ultrasonic sealing machine be located at this to the second wheel body it
Between.
The aluminium foil clicker press machine includes the blanking punch and punching and blanking die set up separately in aluminium foil strip two sides, the blanking punch
Aluminium foil plate shape required for being formed is punched to aluminium foil strip with punching and blanking die cooperation and is located at aluminium foil and is punched two avris of shape
Location hole, be equipped with circumferentially on a pair of second wheel body and on first wheel body at aluminium foil clicker press machine rear
With location hole cooperation positioning convex platform.
It is equipped with waste material below the aluminium foil clicker press machine and receives box, a pair of first wheel body and a pair of second wheel body exist high
It is poor to spend, and a pair of first wheel body setting is in a high position, and in low level, the waste material receives box setting in a pair for a pair of second wheel body setting
In the space that one wheel body and a pair of second wheel body are formed by difference in height.
First conveying roller, aluminium foil clicker press machine, aluminium foil pressing machine and aluminium foil ultrasonic sealing machine and second defeated
Roller is sent to be sequentially arranged along the conveying direction of linear type pipeline.
First conveying roller, aluminium foil clicker press machine, aluminium foil pressing machine and aluminium foil ultrasonic sealing machine and the second conveying
Roller is sequentially arranged along the direction vertical with the conveying direction of linear type pipeline.
The filling moulding piece station includes at least one filling station and the moulding piece with filling station quantity Matching
Station, when filling station only one when, the moulding piece station be arranged at filling station rear, when filling station is more than one
When, the filling station and moulding piece station be alternately arranged and the head and the tail station of filling moulding piece station be respectively filling station and
Moulding piece station.
The filling station is provided with liquid feed device, filling pump, interior filling needle, outer filling needle, gas-liquid separator, vacuum pump,
One pipeline and second pipe, the liquid feed device, filling pump, interior filling needle are sequentially connected by first pipe, the outer filling needle guard
Successively it is connected with gas-liquid separator and vacuum pump outside interior filling needle and through second pipe, is additionally provided with and is located in first pipe
Check valve between liquid feed device and filling pump and between filling pump and interior filling needle, the moulding piece station are provided with moulding piece
Bar, is additionally provided with connecting rod, and the connecting rod connects each outer filling needle and moulding piece bar and the outer needle and moulding piece bar of filling in connecting rod
Upper is in be alternately arranged.
The film feeding station is provided at least one film hopper, and the film hopper is equipped at least one discharging
Channel, the film feeding station are additionally provided with the feeding manipulator positioned at tapping channel end, when film hopper is more than one,
The dimensions of tapping channel on different film hoppers is inconsistent.
The container input station is provided with container input mesh belt and container input delivery device, and the container inputs mesh belt
Outlet end docked with linear type pipeline and close to film feeding station.
The container output station is provided with finished product output mesh belt, waste product output mesh belt, finished product delivery device and waste product and pushes away
Mechanism is sent, the finished product output mesh belt and finished product delivery device are arranged in the opposite two sides of linear type pipeline tail end, described useless
Product output mesh belt and waste product delivery device are arranged in the opposite two sides of linear type pipeline tail end.
The container output station is provided with finished product pipeline, waste product output mesh belt and waste product delivery device, the finished product
Pipeline is a part of linear type pipeline, and the waste product output mesh belt and waste product delivery device are arranged in linear type pipeline
The opposite two sides of tail end.
A kind of encapsulating method of the encapsulating system for special container, with the above-mentioned encapsulating system for special container into
Row, comprising the following steps:
S1: film and container are sent to linear type pipeline respectively in film feeding station and container input station；
S2: adding film station that film is placed on cell therefor mouth；
S3: film detection unit detects the container of sealing, if film place it is unqualified or damaged, if linear type pipeline
Conveying is exported as waste product by container output station, carries out step S4 if film detection is qualified；
S4: preceding Weighing module is weighed and is recorded to the container of sealing；
S5: filling and film is carried out in filling moulding piece station 4 and is compressed；
S6: rear Weighing module is weighed and is recorded, the numerical value that rear Weighing module is recorded and preceding weighing to the container after filling
Module record numerical value make the difference with preset standard weight ratio pair, if difference be not achieved preset standard weight, if linear type pipeline
Conveying is exported as waste product by container output station, carries out step S7 if difference reaches preset standard weight；
S7: aluminium foil encapsulation is carried out in aluminium foil packaging station；
S8: aluminium foil detection unit detects the container of encapsulation, and the conveying of linear type pipeline is made if aluminium foil encapsulation is unqualified
It is exported for waste product by container output station, the conveying of linear type pipeline exports work by container as finished product if aluminium foil encapsulation is qualified
Position output；
S9: S1 to S8 circulation is kept to carry out.
Compared with the prior art, the advantages of the present invention are as follows:
Encapsulating system for special container of the invention, including rack are provided with straight line type pipeline, straight line in rack
Type pipeline is equipped with plus film station, aluminium foil packaging station and at least one filling moulding piece station, adds film station, filling
Moulding piece station and aluminium foil packaging station are set gradually along the conveying direction of linear type pipeline, and linear type pipeline head end is equipped with
Container inputs station and film feeding station, and linear type pipeline tail end is equipped with container output station, goes back on linear type pipeline
Equipped with the measuring device for obtaining container filling amount.When the system is run, film and container are respectively by film feeding station
It send with container input station to linear type pipeline, is adding film station to seal film to cell therefor, then sealing is held
Device carries out the movement of filling and film compression in filling moulding piece station, and the container after compression carries out aluminum foil sealing in aluminium foil packaging station
Dress movement, is finally exported in linear type pipeline tail end by container output station.For traditional structure, the system by using
The scheme of linear distribution shortens transmission path, shortens the distance between each station, to improve production efficiency；For by spy
The multistation encapsulating system that different encapsulating requires, linear distribution can simplify machine layout, reduce machine dimensions, reduce manufacture at
This；And for special-shaped container, linear encapsulating can also reduce the processing cost of corresponding mould specification part；The system is in linear type
The head end of pipeline is equipped with film feeding station, realizes film automatic charging, does not need artificial loading, substantially increases production
Efficiency；And measuring device can obtain container filling amount, and finished product and useless device are distinguished whether up to standard according to filling amount, substantially increase
The qualification rate of product.The encapsulating method of encapsulating system for special container of the invention, with above-mentioned for special container
Encapsulating system carries out, therefore has the above-mentioned corresponding technical effect of encapsulating system for special container, and by film
It is compared with the weighing after being filled before the real-time detection and filling of aluminium foil, substantially increases the qualification rate of product.
Detailed description of the invention
Fig. 1 is structural schematic diagram of the present invention for the encapsulating system embodiment 1 of special container.
Fig. 2 is structural schematic diagram of the present invention for aluminium foil packaging station in the encapsulating system embodiment 1 of special container.
Fig. 3 is structural schematic diagram of the present invention for aluminium foil band in the encapsulating system embodiment 1 of special container.
Fig. 4 is structural schematic diagram of the present invention for the first conveying roller in the encapsulating system embodiment 1 of special container.
Fig. 5 is that the present invention is used for the structural schematic diagram of the first conveying roller in the encapsulating system embodiment 1 of special container (with fixed
Position boss).
Fig. 6 is structural schematic diagram of the present invention for the second conveying roller in the encapsulating system embodiment 1 of special container.
Fig. 7 is schematic illustration of the present invention for filling station in the encapsulating system embodiment 1 of special container.
Fig. 8 is schematic illustration of the present invention for filling moulding piece station in the encapsulating system embodiment 1 of special container.
Fig. 9 is the present invention for the structural schematic diagram for filling needle and outer filling needle interior in the encapsulating system embodiment 1 of special container.
Figure 10 is schematic view of the front view of the present invention for the encapsulating system embodiment 2 of special container.
Figure 11 is overlooking structure diagram of the present invention for the encapsulating system embodiment 2 of special container.
Figure 12 is structural schematic diagram of the present invention for the encapsulating system embodiment 3 of special container.
Figure 13 is principle signal of the present invention for filling moulding piece station in the encapsulating system embodiment 3 of special container
Figure.
Figure 14 is structural schematic diagram of the present invention for the encapsulating system embodiment 4 of special container.
Each label indicates in figure:
1, rack；2, linear type pipeline；3, add film station；4, filling moulding piece station；41, filling station；411, feed flow
Device；412, filling pump；413, interior filling needle；414, outer filling needle；4141, connecting rod；415, gas-liquid separator；416, vacuum pump；
417, first pipe；418, second pipe；419, check valve；42, moulding piece station；421, moulding piece bar；5, aluminium foil encapsulates work
Position；51, the first conveying roller；52, the second conveying roller；53, clicker press machine；531, blanking punch；532, punching and blanking die；54, aluminium foil
Pressing machine；55, aluminium foil ultrasonic sealing machine；56, it is tensioned locating wheel group；561, the first wheel body；562, the second wheel body；563, fixed
Position boss；57, location hole；58, waste material receives box；6, container inputs station；61, container inputs mesh belt；62, container input push
Mechanism；7, film feeding station；71, film hopper；711, tapping channel；72, feeding manipulator；8, container output station；81,
Finished product exports mesh belt；82, waste product exports mesh belt；83, finished product delivery device；84, waste product delivery device；85, finished product pipeline；9,
Measuring device；91, preceding Weighing module；92, rear Weighing module；10, film detection unit；11, aluminium foil detection unit.
Specific embodiment
The present invention is described in further details below with reference to Figure of description and specific embodiment.
Embodiment 1:
Fig. 1 to Fig. 9 shows the first embodiment of the present invention for the encapsulating system of special container, including rack 1, rack 1
On be provided with straight line type pipeline 2, linear type pipeline 2 is equipped with plus film station 3, aluminium foil packaging station 5 and at least
One filling moulding piece station 4 adds film station 3, filling moulding piece station 4 and aluminium foil packaging station 5 along linear type pipeline 2
Conveying direction set gradually, 2 head end of linear type pipeline is equipped with container input station 6 and film feeding station 7, and linear type is defeated
2 tail end of line sending is equipped with container output station 8, and the measuring device for obtaining container filling amount is additionally provided on linear type pipeline 2
9.When the system is run, film and container in film feeding station 7 and container input station 6 respectively by sending to linear type pipeline
2, adding film station 3 by film to cell therefor seal, then seal container filling moulding piece station 4 carry out it is filling and
Film compression acts, and the container after compression carries out aluminium foil encapsulation movement in aluminium foil packaging station 5, finally in linear type pipeline 2
Tail end is exported by container output station 8.For traditional structure, which shortens transmission by using the scheme of linear distribution
The distance between each station is shortened in path, to improve production efficiency；For the multistation encapsulating system required by special encapsulating
System, linear distribution can simplify machine layout, reduce machine dimensions, reduce manufacturing cost；And for special-shaped container, it is linear
Encapsulating can also reduce the processing cost of corresponding mould specification part；The system is equipped on film in the head end of linear type pipeline 2
Expect station 7, realizes film automatic charging, do not need artificial loading, substantially increase production efficiency；And measuring device 9 can
Container filling amount is obtained, finished product and waste product is distinguished whether up to standard according to filling amount, substantially increases the qualification rate of product.
In the present embodiment, measuring device 9 includes preceding Weighing module 91 and rear Weighing module 92, and the preceding setting of Weighing module 91 exists
Add between film station 3 and filling moulding piece station 4, the rear setting of Weighing module 92 is encapsulated in filling moulding piece station 4 with aluminium foil
Between station 5.It in the system, is weighed before container filling using preceding Weighing module 91, utilizes rear 92 container of Weighing module
It weighs, the numerical value that the numerical value that rear Weighing module 92 records is recorded with preceding Weighing module 91 is made the difference, according to filling after filling
Finished product and waste product are distinguished whether measuring up to standard, substantially increase the qualification rate of product.
In the present embodiment, add and be equipped with film detection unit 10 between film station 3 and preceding Weighing module 91, aluminium foil encapsulates work
Aluminium foil detection unit 11 is equipped between position 5 and container output station 8.In the system, examined using film detection unit 10 and aluminium foil
Unit 11 is surveyed to detect container, to distinguish whether film sealing is qualified, whether online differentiation aluminium foil encapsulation is qualified online, into
One step improves the qualification rate of product.
In the present embodiment, the first conveying roller 51 and the second conveying roller 52, the first conveying roller are provided in aluminium foil packaging station 5
51 and second are wound with aluminium foil strip between conveying roller 52, are also successively arranged aluminium foil between the first conveying roller 51 and the second conveying roller 52
Piece clicker press machine 53, aluminium foil pressing machine 54 and aluminium foil ultrasonic sealing machine 55.The system run when, bottle body by lower section straight line
Arrow direction in type pipeline 2(Fig. 2 indicates the conveying direction of linear type pipeline 2) it is conveyed, aluminium foil strip is mounted on the
On the second conveying roller 52 on one conveying roller 51 and wound on the other end, the rotation of the second conveying roller 52 drives aluminium foil strip to advance, and leads to
It crosses aluminium foil clicker press machine 53 and aluminium foil plate shape required for molding is formed is carried out to aluminium foil strip, i.e., constantly advance can be for aluminium foil strip
The aluminium foil plate shape that ordered arrangement is formed in aluminium foil strip passes through aluminium foil pressing machine 54 when bottle body is to aluminium foil pressing machine 54
So that the aluminium foil to be formed is completely disengaged aluminium foil strip and be pressed on the bottleneck of lower section bottle body, bottle body proceeds to aluminium foil ultrasonic wave
Sealing machine 55 carries out sealing to the aluminium foil on bottleneck by aluminium foil ultrasonic sealing machine 55, bottle body after sealing continue by
Linear type pipeline 2 is transported to subsequent work stations, and the waste material aluminium foil strip after separating is wound by the second conveying roller 52 and collapsed.It is more traditional
For structure, which passes through aluminium foil clicker press machine 53, aluminium foil pressing machine 54 and aluminium foil
55 3 stations of piece ultrasonic sealing machine complete sealing, simplify overall structure, suitable for the aluminium foil sealing of high-speed production, reduce
Cost, improves production efficiency.
In the present embodiment, it is additionally provided between the first conveying roller 51 and the second conveying roller 52 for being tensioned aluminium foil strip and preventing aluminium
The tensioning locating wheel group 56 of foil beat, tensioning locating wheel group 56 include the second wheel body 562 of the first wheel body of a pair 561 and a pair,
Aluminium foil clicker press machine 53 is located at this between the first wheel body 561, aluminium foil pressing machine 54 and aluminium foil ultrasonic sealing machine 55
In this between the second wheel body 562.When the system is run, bottle body is conveyed by the linear type pipeline 2 of lower section, aluminium foil strip peace
On the first conveying roller 51 and by the second conveying roller 52 of the other end, leading to after the tensioning of tensioning locating wheel group 56
Tensioning locating wheel group 56 is crossed to aluminium foil strip while realizing the effect of tensioning and positioning, can prevent from skidding when aluminium foil strip is advanced
Beat phenomenon, enables aluminium foil to be press-fit into place, and reduces the generation of substandard products, and aluminium foil encapsulates aesthetics and improves, moreover it is possible to effectively
The waste for reducing raw material, reduces costs, and improves raw friendship efficiency.The cooperation of a pair of first wheel body 561, makes paillon clicker press machine
After 53 movements, aluminium foil strip reaches tensioning locating effect, and the cooperation of a pair of second wheel body 562, makes 54 He of aluminium foil pressing machine
Its aluminium foil strip reaches tensioning locating effect when aluminium foil ultrasonic sealing machine 55 acts, so that whole realize tensioning and positioning
Skidding beat phenomenon occurs when aluminium foil strip can be prevented advanced for effect.
In the present embodiment, aluminium foil clicker press machine 53 includes the blanking punch 531 and punching and blanking die set up separately in aluminium foil strip two sides
532, blanking punch 531 and the cooperation of punching and blanking die 532 are punched aluminium foil plate shape required for being formed to aluminium foil strip and are located at aluminium
Paillon is punched the location hole 57 of two avris of shape, on a pair of second wheel body 562 and positioned at the of 53 rear of aluminium foil clicker press machine
The positioning convex platform 563 cooperated with location hole 57 circumferentially is equipped on one wheel body 561.In the structure, aluminium foil clicker press machine
When 53 movement, one side blanking punch 531 and punching and blanking die 532 are punched aluminium foil plate shape required for being formed to aluminium foil strip, separately
On the one hand punching forms the location hole 57 for being located at aluminium foil punching two avris of shape, the corresponding position week of a pair of second wheel body 562
To the positioning convex platform 563 cooperated with location hole 57 is disposed with, i.e., during aluminium foil strip carries out, the second wheel body of a pair 562 is with after
The positioning convex platform 73 of first wheel body 561 of side is matched with the card of location hole 8, forms positioning action to aluminium foil strip, and aluminium foil strip can be prevented first
Into when occur skidding beat phenomenon, aluminium foil is press-fit into place.
It is equipped with waste material in the present embodiment, below aluminium foil clicker press machine 53 and receives box 58, the first wheel body of a pair 561 and a pair second
There are difference in height, a pair of first wheel body 561 settings to be arranged in a high position, a pair of second wheel body 562 in low level for wheel body 562, and waste material connects
Box 58 is received to be arranged in the space that the first wheel body 561 of a pair and a pair of second wheel body 562 are formed by difference in height.The waste material receives box
58 for receiving punching location hole 57 into the waste material of formation, and structure is simple, uses environmental protection；The setting in the space can make waste material
It receives box 58 to be arranged in the space, which can accommodate waste material and receive box 58, not need an independent space waste material is arranged
Box 58 is received, it is more compact in overall structure.
In the present embodiment, the first conveying roller 51, aluminium foil clicker press machine 53, aluminium foil pressing machine 54 and aluminium foil ultrasonic wave envelope
Mouth machine 55 and the second conveying roller 52 are sequentially arranged along the conveying direction of linear type pipeline 2.In this way setting so that aluminium foil strip it is whole
Body direction of travel and the conveying direction of bottle body conveyer belt 1 reach unanimity, and are suitable for linear type.
In the present embodiment, filling moulding piece station 4 include at least one filling station 41 and with filling 41 quantity of station
Matched moulding piece station 42, when filling station 41 only one when, the setting of moulding piece station 42 at filling 41 rear of station, when
When filling station 41 is more than one, filling station 41 and moulding piece station 42 is alternately arranged and the head and the tail of filling moulding piece station 4
Station is respectively filling station 41 and moulding piece station 42.Container carried out in filling station 41 it is filling, then in moulding piece station
42 carry out moulding, and realization, which fills, presses work, and in the present embodiment, filling station 41 and moulding piece station 42 are correspondingly arranged one, are applicable in
In the filling pressure of the similar container row of high-volume.
In the present embodiment, filling station 41 be provided with liquid feed device 411, filling pump 412, interior filling needle 413, outer filling needle 414,
Gas-liquid separator 415, vacuum pump 416, first pipe 417 and second pipe 418, liquid feed device 411, filling pump 412, interior filling needle
413 are sequentially connected by first pipe 417, and outer filling needle 414 is sleeved on interior 413 outside of filling needle and passes through second pipe 418 successively
It is connected with gas-liquid separator 415 and vacuum pump 416, is additionally provided in first pipe 417 positioned at liquid feed device 411 and filling pump 412
Between and filling pump 412 and the interior check valve 419 filled between needle 413, moulding piece station 42 is provided with moulding piece bar 421, also
It is provided with connecting rod 4141, connecting rod 4141 connects each outer filling needle 414 and moulding piece bar 421 and fills needle 414 and moulding piece bar outside
421 be in be alternately arranged in connecting rod 4141.In the structure, filling liquid is provided by liquid feed device 411, the work through filling pump 412
It is delivered to interior filling needle 413 with by first pipe 417, is sent by interior filling needle 413 to container, check valve 419 prevents filling liquid from flowing back,
After filling, interior to fill needle 413 to have a vertical motion filling so as to next time, at this point, vacuum pump 416 acts, interior filling needle
The extension liquid of 413 needle mouths is sent into gas-liquid separator 415 through second pipe 418 from outer filling needle 414 and realizes gas-liquid separation, passes through outer filling needle
414, the setting of gas-liquid separator 415, vacuum pump 416 and second pipe 418 can siphon away the interior extension liquid for filling 413 needle mouth of needle in time,
To prevent from polluting container orifice, then moulding piece bar 421 carries out the movement of film compression to container, in the present embodiment, outside
It fills needle 414 and moulding piece bar 421 is correspondingly arranged one, the filling pressure suitable for the similar container row of high-volume.
In the present embodiment, film feeding station 7 is provided at least one film hopper 71, and film hopper 71 is equipped at least
One tapping channel 711, film feeding station 7 is additionally provided with the feeding manipulator 72 positioned at 711 end of tapping channel, when film material
Struggle against 71 it is more than one when, the dimensions of the tapping channel 711 on different film hoppers 71 is inconsistent.From tapping channel 711
The film of output is grabbed by feeding manipulator 72 to vessel port, and same film hopper 71 exports the film of same type, will be different
Film hopper 71 on the dimensions of tapping channel 711 be set as inconsistent, film feeding station 7 is exported not
The film of same type, to adapt to different types of container, structure is simple, ingenious in design.
In the present embodiment, container input station 6 is provided with container input mesh belt 61 and container input delivery device 62, container
It is docked with linear type pipeline 2 and close to film feeding station 7 in the outlet end of input mesh belt 61.In the structure, container is by side
Container input mesh belt 61 convey, when reaching outlet end, by container input delivery device 62, by container row, to push to linear type defeated
The feeding manipulator 72 of line sending 2, preamble grabs film to vessel port, and structure is simple, easy to use.
In the present embodiment, container output station 8 is provided with finished product output mesh belt 81, waste product output mesh belt 82, finished product push
Mechanism 83 and waste product delivery device 84, finished product output mesh belt 81 and finished product delivery device 83 are arranged in 2 tail end of linear type pipeline
Opposite two sides, waste product output mesh belt 82 and the two sides that be arranged in 2 tail end of linear type pipeline opposite of waste product delivery device 84.It should
In structure, finished product output mesh belt 81 is pushed to by finished product delivery device 83 according to the qualified product after the detection of preceding process and is transported, is not conformed to
Lattice product push to waste product output mesh belt 82 by waste product delivery device 84 and transport rejecting.
Embodiment 2:
As shown in Figure 10 and Figure 11, second of embodiment of the encapsulating system for being used for special container, the encapsulating system and implementation
Example 1 is essentially identical, and difference is only that: in the present embodiment, the first conveying roller 51, aluminium foil clicker press machine 53, aluminium foil pressing machine
54 and aluminium foil ultrasonic sealing machine 55 and the second conveying roller 52 along the direction vertical with the conveying direction of linear type pipeline 2 according to
Secondary arrangement.Setting is so that the whole direction of travel of aluminium foil strip is vertical with the conveying direction of bottle body conveyer belt 1, suitable for intersecting in this way
Type type.
Embodiment 3:
As shown in Figure 12 and Figure 13, the third embodiment of the encapsulating system for being used for special container, the encapsulating system and implementation
Example 1 is essentially identical, and difference is only that: in the present embodiment, filling station 41 and moulding piece station 42 are correspondingly arranged multiple, outer filling needle
414 and moulding piece bar 421 be similarly correspondingly arranged multiple, filling station 41 and moulding piece station 42 is alternately arranged and filling moulding
The head and the tail station of piece station 4 is respectively filling station 41 and moulding piece station 42, and connecting rod 4141 connects each outer filling needle 414 and pressure
Film bar 421 and outside filling needle 414 and moulding piece bar 421 are in be alternately arranged in connecting rod 4141.In this way, can be suitably used for
The filling pressure of high-volume inhomogeneity container row, each group of filling station 41 and moulding piece station 42 form the filling pressure of first category vessel row.
Embodiment 4:
As shown in figure 14, the 4th kind of embodiment of the encapsulating system for being used for special container, the encapsulating system and embodiment 1 are basic
Identical, difference is only that: in the present embodiment, container output station 8 is provided with finished product pipeline 85, waste product output mesh belt 82 and gives up
Product delivery device 84, finished product pipeline 85 are a part of linear type pipeline 2, and waste product exports mesh belt 82 and waste product delivery device
84 are arranged in the opposite two sides of 2 tail end of linear type pipeline.In the structure, according to the qualified product after the detection of preceding process directly by straight
Line style pipeline 2(finished product pipeline 85) it transports, rejected product pushes to waste product output mesh belt 82 by waste product delivery device 84 and transports
It walks to reject, cost is more cheap, and structure is more simple.
As shown in Figure 1, a kind of embodiment of the present invention for the encapsulating method of the encapsulating system of special container, with above-mentioned
Encapsulating system for special container carries out, comprising the following steps:
S1: film and container are sent to linear type pipeline 2 respectively in film feeding station 7 and container input station 6；
S2: adding film station 3 that film is placed on cell therefor mouth；
S3: 10 pairs of film detection unit sealing containers detect, if film place it is unqualified or damaged, if linear type convey
The conveying of line 2 is exported as waste product by container output station 8, carries out step S4 if film detection is qualified；
The container of S4: 91 pairs of preceding Weighing module sealings is weighed and is recorded；
S5: filling and film is carried out in filling moulding piece station 4 and is compressed；
S6: rear Weighing module 92 is weighed and is recorded to the container after filling, and the numerical value that rear Weighing module 92 is recorded is with before
Weighing module 91 record numerical value make the difference with preset standard weight ratio pair, if difference be not achieved preset standard weight, if linear type
The conveying of pipeline 2 is exported as waste product by container output station 8, carries out step S7 if difference reaches preset standard weight；
S7: aluminium foil encapsulation is carried out in aluminium foil packaging station 5；
The container of S8: 11 pairs of aluminium foil detection unit encapsulation detects, and linear type pipeline 2 conveys if aluminium foil encapsulation is unqualified
It is exported as waste product by container output station 8, the conveying of linear type pipeline 2 is defeated by container as finished product if aluminium foil encapsulation is qualified
Station 8 exports out；
S9: S1 to S8 circulation is kept to carry out.
This method shortens transmission path using the scheme of linear distribution, shortens the distance between each station, to mention
High efficiency；For the multistation encapsulating system required by special encapsulating, linear distribution can simplify machine layout, reduce
Machine dimensions reduce manufacturing cost；And for special-shaped container, linear encapsulating can also reduce the processing of corresponding mould specification part
Cost；This method is equipped with film feeding station 7 in the head end end of linear type pipeline 2, realizes film automatic charging, is not required to
Artificial loading is wanted, production efficiency is substantially increased；And the title after being filled by the real-time detection to film and aluminium foil and before filling
It compares again, substantially increases the qualification rate of product.
Although the present invention is disclosed as above with preferred embodiment, however, it is not intended to limit the invention.It is any to be familiar with ability
The technical staff in domain, without deviating from the scope of the technical scheme of the present invention, all using the technology contents pair of the disclosure above
Technical solution of the present invention makes many possible changes and modifications or equivalent example modified to equivalent change.Therefore, all
Without departing from the content of technical solution of the present invention, according to the present invention technical spirit any simple modification made to the above embodiment,
Equivalent variations and modification, all shall fall within the protection scope of the technical scheme of the invention.
Claims (14)
1. a kind of encapsulating system for special container, including rack (1), it is characterised in that: be provided with one on the rack (1)
Linear type pipeline (2), the linear type pipeline (2) is equipped with plus film station (3), aluminium foil packaging station (5) and extremely
A few filling moulding piece station (4), described plus film station (3), filling moulding piece station (4) and aluminium foil packaging station (5)
Conveying direction along linear type pipeline (2) is set gradually, and linear type pipeline (2) head end is equipped with container and inputs station
(6) and film feeding station (7), linear type pipeline (2) tail end are equipped with container output station (8), and the linear type is defeated
The measuring device (9) for obtaining container filling amount is additionally provided in line sending (2).
2. the encapsulating system according to claim 1 for special container, it is characterised in that: measuring device (9) packet
Include preceding Weighing module (91) and rear Weighing module (92), preceding Weighing module (91) setting is adding film station (3) and filling
Between moulding piece station (4), the rear Weighing module (92) is arranged in filling moulding piece station (4) and aluminium foil packaging station (5)
Between.
3. the encapsulating system according to claim 2 for special container, it is characterised in that: described plus film station (3)
Film detection unit (10) are equipped between preceding Weighing module (91), the aluminium foil packaging station (5) and container output station (8)
Between be equipped with aluminium foil detection unit (11).
4. the encapsulating system according to any one of claim 1 to 3 for special container, it is characterised in that: the aluminium
The first conveying roller (51) and the second conveying roller (52), first conveying roller (51) and second are provided in foil packaging station (5)
It is wound with aluminium foil strip between conveying roller (52), is also successively arranged aluminium foil between the first conveying roller (51) and the second conveying roller (52)
Clicker press machine (53), aluminium foil pressing machine (54) and aluminium foil ultrasonic sealing machine (55).
5. the encapsulating system according to claim 4 for special container, it is characterised in that: first conveying roller (51)
And second be additionally provided between conveying roller (52) for being tensioned aluminium foil strip and preventing the tensioning locating wheel group (56) of aluminium foil strip beat, institute
Stating tensioning locating wheel group (56) includes a pair of first wheel body (561) and a pair of second wheel body (562), the aluminium foil clicker press machine
(53) it is located at this between the first wheel body (561), the aluminium foil pressing machine (54) and aluminium foil ultrasonic sealing machine (55) position
In this between the second wheel body (562).
6. the encapsulating system according to claim 5 for special container, it is characterised in that: the aluminium foil clicker press machine
It (53) include the blanking punch (531) and punching and blanking die (532) set up separately in aluminium foil strip two sides, the blanking punch (531) and punching
Cavity plate (532) cooperation is cut out aluminium foil strip is punched to form required aluminium foil plate shape and be punched two avris of shape positioned at aluminium foil
Location hole (57), on a pair of second wheel body (562) and be located at first wheel body at aluminium foil clicker press machine (53) rear
(561) positioning convex platform (563) with location hole (57) cooperation circumferentially is equipped on.
7. the encapsulating system according to claim 6 for special container, it is characterised in that: the aluminium foil clicker press machine (53)
Lower section is equipped with waste material and receives box (58), and a pair of first wheel body (561) and the second wheel body of a pair (562) are there are difference in height, and one
To the first wheel body (561) setting in a high position, a pair of second wheel body (562) is arranged in low level, and the waste material receives box (58) setting
In the space that a pair of first wheel body (561) and a pair of second wheel body (562) are formed by difference in height.
8. the encapsulating system according to any one of claim 1 to 3 for special container, it is characterised in that: the filling
Filling moulding piece station (4) includes at least one filling station (41) and the moulding piece station with filling station (41) quantity Matching
(42), when filling station (41) only one when, the moulding piece station (42) be arranged at filling station (41) rear, when filling
When station (41) is more than one, the filling station (41) and moulding piece station (42) is alternately arranged and filling moulding piece station
(4) head and the tail station is respectively filling station (41) and moulding piece station (42).
9. the encapsulating system according to claim 8 for special container, it is characterised in that: the filling station (41) sets
It is equipped with liquid feed device (411), filling pump (412), interior filling needle (413), outer filling needle (414), gas-liquid separator (415), vacuum pump
(416), first pipe (417) and second pipe (418), the liquid feed device (411), filling pump (412), interior filling needle (413)
It is sequentially connected by first pipe (417), the outer filling needle (414) is sleeved on interior filling needle (413) outside and passes through second pipe
(418) successively it is connected with gas-liquid separator (415) and vacuum pump (416), first pipe is additionally provided on (417) positioned at liquid feed device
(411) check valve (419) between filling pump (412) and between filling pump (412) and interior filling needle (413), the moulding
Piece station (42) is provided with moulding piece bar (421), is additionally provided with connecting rod (4141), and the connecting rod (4141) connects each outer filling
Needle (414) and moulding piece bar (421) and outside filling needle (414) and moulding piece bar (421) are in alternating cloth on connecting rod (4141)
It sets.
10. the encapsulating system according to any one of claim 1 to 3 for special container, it is characterised in that: the glue
Piece feeding station (7) is provided at least one film hopper (71), and it is logical that the film hopper (71) is equipped at least one discharging
Road (711), the film feeding station (7) are additionally provided with the feeding manipulator (72) positioned at tapping channel (711) end, work as film
When hopper (71) is more than one, the dimensions of the tapping channel (711) on different film hoppers (71) is inconsistent.
11. the encapsulating system according to any one of claim 1 to 3 for special container, it is characterised in that: the appearance
Device input station (6) is provided with container input mesh belt (61) and container input delivery device (62), and the container inputs mesh belt
(61) it is docked with linear type pipeline (2) and close to film feeding station (7) in outlet end.
12. the encapsulating system according to any one of claim 1 to 3 for special container, it is characterised in that: the appearance
Device output station (8) is provided with finished product output mesh belt (81), waste product output mesh belt (82), finished product delivery device (83) and waste product and pushes away
It send mechanism (84), finished product output mesh belt (81) and finished product delivery device (83) are arranged in linear type pipeline (2) tail end phase
Pair two sides, it is opposite that waste product output mesh belt (82) and waste product delivery device (84) are arranged in linear type pipeline (2) tail end
Two sides.
13. the encapsulating system according to any one of claim 1 to 3 for special container, it is characterised in that: the appearance
Device output station (8) is provided with finished product pipeline (85), waste product output mesh belt (82) and waste product delivery device (84), the finished product
Pipeline (85) is a part of linear type pipeline (2), and the waste product exports mesh belt (82) and waste product delivery device (84) cloth
Set the two sides opposite in linear type pipeline (2) tail end.
14. a kind of encapsulating method of the encapsulating system for special container, which is characterized in that use any in claim 3 to 13
The encapsulating system for special container described in carries out, comprising the following steps:
S1: film and container are sent to linear type pipeline (2) respectively in film feeding station (7) and container input station (6)；
S2: adding film station (3) that film is placed on cell therefor mouth；
S3: film detection unit (10) detects container, if film place it is unqualified or damaged, if linear type pipeline
(2) conveying is exported as waste product by container output station (8), carries out step S4 if film detection is qualified；
S4: preceding Weighing module (91) is weighed and is recorded to container；
S5: filling and film is carried out in filling moulding piece station 4 and is compressed；
S6: rear Weighing module (92) is weighed and is recorded, the numerical value that rear Weighing module (92) are recorded to the container after filling
With preceding Weighing module (91) record numerical value make the difference with preset standard weight ratio pair, if difference be not achieved preset standard weight, if
Linear type pipeline (2) conveying is exported as waste product by container output station (8), is carried out if difference reaches preset standard weight
Step S7；
S7: aluminium foil encapsulation is carried out in aluminium foil packaging station (5)；
S8: aluminium foil detection unit (11) detects the container of encapsulation, the linear type pipeline (2) if aluminium foil encapsulation is unqualified
Conveying is exported as waste product by container output station (8), and linear type pipeline (2) conveying is used as finished product if aluminium foil encapsulation is qualified
It is exported by container output station (8)；
S9: S1 to S8 circulation is kept to carry out.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810804239.2A CN109094833A (en) | 2018-07-20 | 2018-07-20 | Encapsulating system and encapsulating method for special container |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810804239.2A CN109094833A (en) | 2018-07-20 | 2018-07-20 | Encapsulating system and encapsulating method for special container |
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| Publication Number | Publication Date |
|---|---|
| CN109094833A true CN109094833A (en) | 2018-12-28 |
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|---|---|---|---|
| CN201810804239.2A Pending CN109094833A (en) | 2018-07-20 | 2018-07-20 | Encapsulating system and encapsulating method for special container |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113044782A (en) * | 2021-03-16 | 2021-06-29 | 广州新视智能设备有限公司 | Empty bottle detection equipment |
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