CN109093946A - Product surface processing method - Google Patents

Product surface processing method Download PDF

Info

Publication number
CN109093946A
CN109093946A CN201710471948.9A CN201710471948A CN109093946A CN 109093946 A CN109093946 A CN 109093946A CN 201710471948 A CN201710471948 A CN 201710471948A CN 109093946 A CN109093946 A CN 109093946A
Authority
CN
China
Prior art keywords
cast gate
needle
processing method
surface processing
product surface
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201710471948.9A
Other languages
Chinese (zh)
Inventor
钟国留
刘艳兵
卢俊康
刘伟
林健标
张健
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Guangzhou Automobile Group Co Ltd
Original Assignee
Guangzhou Automobile Group Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Guangzhou Automobile Group Co Ltd filed Critical Guangzhou Automobile Group Co Ltd
Priority to CN201710471948.9A priority Critical patent/CN109093946A/en
Publication of CN109093946A publication Critical patent/CN109093946A/en
Pending legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/26Moulds
    • B29C45/27Sprue channels ; Runner channels or runner nozzles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B19/00Single-purpose machines or devices for particular grinding operations not covered by any other main group
    • B24B19/16Single-purpose machines or devices for particular grinding operations not covered by any other main group for grinding sharp-pointed workpieces, e.g. needles, pens, fish hooks, tweezers or record player styli
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B37/00Lapping machines or devices; Accessories
    • B24B37/02Lapping machines or devices; Accessories designed for working surfaces of revolution
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C33/00Moulds or cores; Details thereof or accessories therefor
    • B29C33/38Moulds or cores; Details thereof or accessories therefor characterised by the material or the manufacturing process
    • B29C33/3842Manufacturing moulds, e.g. shaping the mould surface by machining
    • B29C33/3857Manufacturing moulds, e.g. shaping the mould surface by machining by making impressions of one or more parts of models, e.g. shaped articles and including possible subsequent assembly of the parts
    • B29C33/3892Preparation of the model, e.g. by assembling parts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/26Moulds
    • B29C45/27Sprue channels ; Runner channels or runner nozzles
    • B29C45/2701Details not specific to hot or cold runner channels
    • B29C2045/2719Fixing or locking of nozzles or sprue bushings in the mould
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/26Moulds
    • B29C45/27Sprue channels ; Runner channels or runner nozzles
    • B29C2045/2764Limited contact between nozzle and mould

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)

Abstract

The present invention provides a kind of product surface processing method, for being handled using cast gate wall surface of the needle to mold, the described method comprises the following steps: carrying out the preliminary bedding-in of the needle and the cast gate;Noticeable degree device is connected, control needle retreats and opens cast gate;Abrasive pastes are added from the cast gate and seal the cast gate using sealing element;It controls the needle and carries out reciprocal telescopic movement, the opening and closing circulation of the cast gate is realized, until the surface roughness of the cast gate reaches scheduled standard.This method can be obviously improved the presentation quality of product and solve occur the problems such as burr or not firm sealing around cast gate.

Description

Product surface processing method
Technical field
The present invention relates to injection molding technology fields, and in particular to a kind of product surface processing method.
Background technique
Injection molding is a kind of processing method used when producing certain complex-shaped components in batches, currently, being molded into Pattern tool generally comprises preceding mould, rear mold and ejecting mechanism, wherein shape forming cavity between preceding mould and rear mold is provided on preceding mould and type The hot runner that chamber communicates, by hot runner toward the injection molding material of type chamber injection melting so that shaped article is opened after waiting products cooling And product is ejected by ejecting mechanism.
However, by after the product membrane of hot runner injection molding, the part being connected with hot runner disconnect after be in it is coarse not It is flat-shaped, it needs in addition to trim, then carries out the subsequent technique such as punching again, processing step is cumbersome, production efficiency is not high, shaped article Precision is low, presentation quality is not good enough.
Cast gate is also known as feed inlet, is the channel of connecting mold runner Yu type chamber, including down gate, side gate are (also known as Rectangle is with one voice) and spot pouring mouth (also known as needle cast gate), the selection of cast gate appropriately whether, be directly related to the quality of injection-molded item, In, spot pouring mouth is common pouring gate structure form in plastics injection mould, can be applied to various forms of products, near spot pouring mouth Stress is small, and whole gate vestiges are small, when demoulding spot pouring mouth can automatic breaking, the trace left on plastic is unobvious, does not influence The beauty on plastic surface.Therefore, for the injecting products more demanding for some appearances, the method generally used is to utilize Spot pouring mouth is directly put and is injected on products appearance.By taking automobile tail light as an example, since taillight is usually dual-color forming, poured with side The form of mouth is more complicated, therefore majority is directly put in product surface using spot pouring mouth on the market.Since spot pouring mouth is located at appearance side, The appearance for directly affecting product, therefore, it is necessary to the quality to spot pouring mouth to make stringent control, debug initial stage in new product, often due to Mould gate does not reach position with needle and causes cast gate sealing not firm, causes the spot pouring mouth of product after forming imperfect or point It is jagged around cast gate.
The cast gate of existing mold is generally come out by edm forming, and surface has certain spark line.In order to eliminate spark Line, currently used method match mould generally by pincers worker by hand, and pincers worker is ground off spark line using file, and with red lead mesh Matching degree depending on observing needle and mould gate, judges whether grinding in place.The prior art has the following problems:
(1) mould is matched by pincers worker by hand, is completely dependent on employee's operating experience, and by visual observation red lead come judge needle with The contact situation of mold has certain subjectivity.
(2) generally pass through file bedding-in cast gate when matching mould by hand, the big plane of file cannot be fully solved the small of electric spark Concavo-convex position.
(3) it needs to carry out sealing verifying by installation die trial equipment, other molds is interfered to produce.
(4) it when die trial as discovery sealing is problematic, needs to unload die trial equipment repeatedly, then bedding-in repeatedly, wastes die trial Material and delay trial assembly time.
Summary of the invention
The purpose of the embodiment of the present invention includes providing a kind of product surface processing method, and this method can be obviously improved product Presentation quality simultaneously solves occur the problems such as burr or not firm sealing around cast gate.
The embodiment of the present invention provides a kind of product surface processing method, for being carried out using cast gate wall surface of the needle to mold Processing, the described method comprises the following steps:
Carry out the preliminary bedding-in of the needle and the cast gate;
Abrasive pastes are added from the cast gate and seal the cast gate using sealing element;
It controls the needle and carries out reciprocal telescopic movement, the opening and closing circulation of the cast gate is realized, until the table of the cast gate Surface roughness reaches scheduled standard.
Preferably, the step of preliminary bedding-in for carrying out the needle and the cast gate includes:
It is polished using file the needle;
Whether within the range of permission the matching degree of the needle and the cast gate is judged, if not in the range of permission It is interior, then continue to polish, until the matching degree of the needle and the cast gate meets the requirements.
Preferably, the method also includes:
Connect noticeable degree device;And
The needle is controlled to retreat and open the cast gate.
Preferably, described the step of sealing the cast gate using the sealing element, includes:
The sealing element is pasted in the cast gate side opposite with the needle.
Preferably, the sealing element is seamless adhesive tape.
Preferably, the control needle carries out reciprocal telescopic movement, the opening and closing circulation of the cast gate is realized, until institute It states the step of the surface roughness of cast gate reaches scheduled standard and includes:
Control the reciprocal telescopic movement that the needle carries out a polishing period;
After the reciprocal telescopic movement in a polishing period, the sealing element is torn, abrasive pastes is added and seals institute State cast gate;
Control the reciprocal telescopic movement that the needle carries out next polishing period;
The reciprocal telescopic movement in N number of polishing period is executed in the manner described above, until the surface roughness of the cast gate reaches To scheduled standard.
Preferably, needle described in one polishing period executes reciprocal telescopic movement 100 times, in the table of the cast gate Surface roughness reaches needle when scheduled standard and has the reciprocal telescopic movement for executing 5 polishing periods altogether.
Preferably, the method also includes:
Tear the sealing element;And
The iron powder generated in remaining abrasive pastes and needle reciprocal telescopic movement is cleared up using mold cleaning water.
Preferably, the granularity of the abrasive pastes is 5-7 μm.
Preferably, the abrasive pastes select 3000# abrasive pastes.
Product surface processing method provided in an embodiment of the present invention, enters concavo-convex position using abrasive pastes small molecule and is ground Mill, solve the problems, such as not reach position as needle and mould gate and caused by sealing it is not firm, to solve shaped article pair Answer spot pouring mouth imperfect or spot pouring mouth around there is the problem of burr.
The above description is only an overview of the technical scheme of the present invention, in order to better understand the technical means of the present invention, And it can be implemented in accordance with the contents of the specification, and in order to allow above and other objects, features and advantages of the invention can It is clearer and more comprehensible, it is special below to lift preferred embodiment, and cooperate attached drawing, detailed description are as follows.
Detailed description of the invention
Fig. 1 is using a kind of structural schematic diagram of the mold of product surface processing method provided in an embodiment of the present invention.
Fig. 2 is the partial enlarged view of mold shown in FIG. 1.
Fig. 3 is the structural schematic diagram of mold adhesive seal part shown in FIG. 1.
Fig. 4 is a kind of flow diagram of product surface processing method provided in an embodiment of the present invention.
Specific embodiment
Further to illustrate the present invention to reach the technical means and efficacy that predetermined purpose is taken, below in conjunction with attached drawing And preferred embodiment, to a kind of specific embodiment of product surface processing method proposed according to the present invention, method, step, Structure, feature and effect, detailed description is as follows.
For the present invention aforementioned and other technology contents, feature and effect refer to the preferable reality of schema in following cooperation Applying can clearly be presented in example detailed description.By the explanation of specific embodiment, when predetermined mesh can be reached to the present invention The technical means and efficacy taken be able to more deeply and it is specific understand, however institute's accompanying drawings are only to provide with reference to and say It is bright to be used, it is not intended to limit the present invention.
Please also refer to Fig. 1 to Fig. 3, Fig. 1 is using a kind of product surface processing method provided in an embodiment of the present invention The structural schematic diagram of mold, Fig. 2 are the partial enlarged view of mold shown in FIG. 1.As shown in Figure 1 to Figure 2, which includes needle-valve Formula hot runner system and front die component, which includes hot flow path 13, the valve that is arranged in the hot flow path 13 Needle 17 and hot runner manifold 12 for fixing the hot flow path 13, which includes preceding mold mounting plate 11, preceding mould body 14 With preceding mould mold insert 15, which is used to mold being installed on injection molding machine, the preceding mould body 14 and preceding mould mold insert 15 For the profiled part of Surface Appearance, the cast gate of mold, in the present embodiment, the cast gate of mold are formed on the preceding mould mold insert 15 For spot pouring mouth;The needle 17 sends control instruction by noticeable degree device, and is done by the driving of 13 inner cylinder of hot flow path past Multiple stretching motion, to realize the opening and closing of cast gate.Product surface processing method provided in an embodiment of the present invention is mainly used for pair The cast gate wall surface of mold is handled, to remove the spark line for pouring discharge surface, to avoid the spot pouring mouth of product after molding endless Occur around whole or spot pouring mouth burr or as mould gate and needle do not reach position and caused by sealing it is not firm the problems such as.
Referring to FIG. 4, a kind of product surface processing method provided in an embodiment of the present invention the following steps are included:
Step S401 carries out the preliminary bedding-in of the needle Yu the cast gate;
The purpose of step S401 primarily within the range of permission by the control of the matching degree of needle and cast gate, to prevent The excessively coarse caused interference phenomenon of Surface Appearance.
Specifically, the operation of preliminary bedding-in includes:
It is polished using file the needle, and judges that the matching degree of needle and cast gate is using red lead visual method It is no within the range of permission, if not continuing to polish if, until the matching degree of needle and cast gate meets the requirements.
Step S402, connects noticeable degree device, and control needle retreats and opens cast gate;
Abrasive pastes are added from cast gate and seal cast gate using sealing element 16 (see Fig. 3) by step S403;
In step S403, it is 5-7 μm of abrasive pastes, such as 3000# abrasive pastes which, which selects granularity,.It is close utilizing It is the side adhesive seal part 16 opposite with needle in cast gate that sealing 16, which seals the operation taken when cast gate, to prevent abrasive pastes stream It loses, to more can guarantee the removal of the bedding-in and cast gate surface-fire decorative pattern of cast gate and needle 17.In embodiments of the present invention, The sealing element 16 is seamless adhesive tape.
Step S404 starts noticeable degree device, carries out reciprocal telescopic movement using noticeable degree device control needle, realizes institute The opening and closing circulation for stating cast gate, until the surface roughness of cast gate reaches scheduled standard.
Specifically, step S404 includes:
The reciprocal telescopic movement in a polishing period is carried out using noticeable degree device control needle;
After the reciprocal telescopic movement in a polishing period, sealing element 16 is torn, abrasive pastes is added and seals cast gate;
Control needle carries out the reciprocal telescopic movement in next polishing period;
(mode for polishing, adding abrasive pastes, polishing again) executes the reciprocal telescopic fortune in N number of polishing period in the manner described above It is dynamic, until the surface roughness of cast gate reaches scheduled standard.
In embodiments of the present invention, the number that needle 17 executes reciprocal telescopic movement in a polishing period is 100 times;? When the surface roughness of cast gate reaches scheduled standard, needle, which has altogether, performs the reciprocal telescopic movement in 5 polishing periods, i.e. valve Needle 17 performs 500 reciprocal telescopic movements in total.
Step S405 tears the sealing element 16, is cleared up in remaining abrasive pastes and needle reciprocal telescopic and is produced using mold cleaning water Raw iron powder.
Product surface processing method provided in an embodiment of the present invention enters the concave-convex position of spark line using abrasive pastes small molecule Set and ground, solve the problems, such as not reach position as needle and mould gate and caused by sealing it is not firm, thus solve at There is the problem of burr around type product spot pouring mouth.
The above, only be invention preferred embodiment, be not intended to limit the present invention in any form, although The present invention has been disclosed as a preferred embodiment, and however, it is not intended to limit the invention, any person skilled in the art, Without departing from the scope of the present invention, when the technology contents using the disclosure above make a little change or are modified to With the equivalent embodiment of variation, but without departing from the technical solutions of the present invention, according to the technical essence of the invention to above Any simple modification, equivalent change and modification made by embodiment, all of which are still within the scope of the technical scheme of the invention.

Claims (10)

1. a kind of product surface processing method, for being handled using cast gate wall surface of the needle to mold, which is characterized in that institute State method the following steps are included:
Carry out the preliminary bedding-in of the needle and the cast gate;
Abrasive pastes are added from the cast gate and seal the cast gate using sealing element;
It controls the needle and carries out reciprocal telescopic movement, the opening and closing circulation of the cast gate is realized, until the surface of the cast gate is thick Rugosity reaches scheduled standard.
2. product surface processing method according to claim 1, which is characterized in that carry out the needle and the cast gate The step of preliminary bedding-in includes:
It is polished using file the needle;
Whether within the range of permission to judge the matching degree of the needle and the cast gate, if not in allowed limits, Then continue to polish, until the matching degree of the needle and the cast gate meets the requirements.
3. product surface processing method according to claim 1, which is characterized in that the method also includes:
Connect noticeable degree device;And
The needle is controlled to retreat and open the cast gate.
4. product surface processing method according to claim 1, which is characterized in that seal the cast gate using sealing element Step includes:
The sealing element is pasted in the cast gate side opposite with the needle.
5. product surface processing method according to claim 4, which is characterized in that the sealing element is seamless adhesive tape.
6. product surface processing method according to claim 1, which is characterized in that control the needle and carry out reciprocal telescopic Movement realizes the opening and closing circulation of the cast gate, until the surface roughness of the cast gate includes: the step of reaching scheduled standard
Control the reciprocal telescopic movement that the needle carries out a polishing period;
After the reciprocal telescopic movement in a polishing period, tears the sealing element, addition abrasive pastes and seal described pour Mouthful;
Control the reciprocal telescopic movement that the needle carries out next polishing period;
The reciprocal telescopic movement in N number of polishing period is executed in the manner described above, until the surface roughness of the cast gate reaches pre- Fixed standard.
7. product surface processing method according to claim 6, which is characterized in that the needle described in a polishing period It executes reciprocal telescopic movement 100 times, when the surface roughness of the cast gate reaches scheduled standard, the needle executes altogether 5 The reciprocal telescopic movement in a polishing period.
8. product surface processing method according to claim 1, which is characterized in that the method also includes:
Tear the sealing element;And
The iron powder generated in remaining abrasive pastes and needle reciprocal telescopic movement is cleared up using mold cleaning water.
9. product surface processing method according to claim 1, which is characterized in that the granularity of the abrasive pastes is 5-7 μm.
10. according to claim 1 or product surface processing method described in 9, which is characterized in that the abrasive pastes select 3000# Abrasive pastes.
CN201710471948.9A 2017-06-20 2017-06-20 Product surface processing method Pending CN109093946A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201710471948.9A CN109093946A (en) 2017-06-20 2017-06-20 Product surface processing method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201710471948.9A CN109093946A (en) 2017-06-20 2017-06-20 Product surface processing method

Publications (1)

Publication Number Publication Date
CN109093946A true CN109093946A (en) 2018-12-28

Family

ID=64795901

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201710471948.9A Pending CN109093946A (en) 2017-06-20 2017-06-20 Product surface processing method

Country Status (1)

Country Link
CN (1) CN109093946A (en)

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2868510Y (en) * 2006-02-22 2007-02-14 长安汽车(集团)有限责任公司 Cutter for working small conic hole
CN206140286U (en) * 2016-11-07 2017-05-03 武汉通畅汽车电子照明有限公司 Point runner grinds guiding orientation auxiliary device
CN106626266A (en) * 2017-01-03 2017-05-10 哈希斯热流道科技(苏州)有限公司 Sprue valve needle action device of hot runner injection mold

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2868510Y (en) * 2006-02-22 2007-02-14 长安汽车(集团)有限责任公司 Cutter for working small conic hole
CN206140286U (en) * 2016-11-07 2017-05-03 武汉通畅汽车电子照明有限公司 Point runner grinds guiding orientation auxiliary device
CN106626266A (en) * 2017-01-03 2017-05-10 哈希斯热流道科技(苏州)有限公司 Sprue valve needle action device of hot runner injection mold

Similar Documents

Publication Publication Date Title
CN209682831U (en) The secondary ejection mold structure of two layers of ejector sleeve
CN204398250U (en) transparent plastic box hot runner injection mould
CN208759943U (en) A kind of automobile interior decoration casing forming mold
CN109093946A (en) Product surface processing method
CN107053580B (en) The moulding process of vehicle window set square with bright wisp decoration
CN111376455A (en) Resin molded article for vehicle
CN204396790U (en) Lost foam forming machine
CN216001295U (en) Internal core-pulling demolding mold capable of guaranteeing quality of appearance surface
CN113275571B (en) Manufacturing die of MIM workpiece and workpiece processing method
CN209022379U (en) A kind of injection mold that can promote plastic products presentation quality
CN210190462U (en) Injection mold with pneumatic ejection and push ring
CN106003583A (en) High-yield injection mold
JP6322018B2 (en) Injection mold and method of manufacturing resin molded product using the same
JP2008142998A (en) Molding machine
CN217573893U (en) Core-pulling die for automobile plastic parts
CN109702962A (en) A kind of filtering cover and its manufacturing method
CN109366877A (en) A kind of core pulling mechanism for bent tube for bottle cap of having one's hair wash
CN202656391U (en) Injection mold in improved rubber filling structure
CN219095791U (en) Mould structure of large-displacement air inlet of automobile charging pile
CN220805450U (en) Vehicle radiator casing forming die
CN201979665U (en) Needle-valve gluing mechanism for stacked quick injection mold
CN217968161U (en) Injection mold capable of shortening length of main runner
CN215242595U (en) Injection molding mold capable of solving air trapping
JP2013086342A (en) Method of manufacturing film insert molded product and molding die of film insert molded product
CN208962376U (en) A kind of motorcycle rear mudguard molding die

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
RJ01 Rejection of invention patent application after publication

Application publication date: 20181228

RJ01 Rejection of invention patent application after publication