CN109093928A - A kind of filter panel in-mold label hot runner injection mould - Google Patents

A kind of filter panel in-mold label hot runner injection mould Download PDF

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Publication number
CN109093928A
CN109093928A CN201811071471.6A CN201811071471A CN109093928A CN 109093928 A CN109093928 A CN 109093928A CN 201811071471 A CN201811071471 A CN 201811071471A CN 109093928 A CN109093928 A CN 109093928A
Authority
CN
China
Prior art keywords
plate
main body
hot runner
filter panel
mold label
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201811071471.6A
Other languages
Chinese (zh)
Inventor
杜遥雪
杜思莹
徐百平
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Wuyi University
Original Assignee
Wuyi University
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Wuyi University filed Critical Wuyi University
Priority to CN201811071471.6A priority Critical patent/CN109093928A/en
Publication of CN109093928A publication Critical patent/CN109093928A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C37/00Component parts, details, accessories or auxiliary operations, not covered by group B29C33/00 or B29C35/00
    • B29C37/0025Applying surface layers, e.g. coatings, decorative layers, printed layers, to articles during shaping, e.g. in-mould printing
    • B29C37/0028In-mould coating, e.g. by introducing the coating material into the mould after forming the article
    • B29C37/0032In-mould coating, e.g. by introducing the coating material into the mould after forming the article the coating being applied upon the mould surface before introducing the moulding compound, e.g. applying a gelcoat
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/26Moulds
    • B29C45/27Sprue channels ; Runner channels or runner nozzles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/40Removing or ejecting moulded articles
    • B29C45/4005Ejector constructions; Ejector operating mechanisms

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)

Abstract

The invention discloses a kind of filter panel in-mold label hot runner injection moulds, including cover half main body, dynamic model main body and guiding mechanism, forming cavity is provided in the dynamic model main body, oblique top, hot sprue bushing and hydraulic cylinder are provided in the cover half main body, the hot sprue bushing is connected with hot runner manifold, one end of the oblique top is connect with the hydraulic cylinder, and the other end of the oblique top extends to the forming cavity.The present invention combines closely upside-down mounting pushing method and hot flow path injection system, realize that the non-appearance face of product is arranged in heat flow passage sprue, and oblique top and push rod eject in the non-appearance face of product, it is effectively improved product ejection effect and presentation quality with back-off, and external working space needed for having saved product molding processing, so that the injection mould structure of filter panel in-mold label product is more compact.

Description

A kind of filter panel in-mold label hot runner injection mould
Technical field
The present invention relates to mould applications, especially a kind of filter panel in-mold label hot runner injection mould.
Background technique
In-mold label is exactly that the film with pattern or three-dimensional sense picture printed is put on mold, after injection Film and plastics is set to combine together.The technology integrates ink technology, printing technology, mold making technology and injection molding technology and is integrated New product appearance processing technique changes the conventional method that spray painting, plating, printing, labelling are used on plastic products, in addition to It is saved in technique outside the secondary artificial treatment of plastic, is all any incrustation processing institute in shape, three-dimensional sense, aesthetic Incomparable, while the aesthetics of shape can be lasting.
In-mold label technology is in external application especially American-European countries's popular many years, these developed countries at present Product using in-mold label technology reaches 50% or so.Since technology is immature, the reasons such as higher cost, China is in injection mold Fail to popularize in terms of inner poster, only just gradually be developed at home in recent years, more, example is applied in some household appliances Such as refrigerator, electric cooker, electromagnetic oven, washing machine, air-conditioning and mobile phone.As the high speed development and people of economic level are to the height of consumption Quality is pursued, and is developed in-mold label technology and is had become a kind of tendency of the day, this just needs the in-mold label of high-quality, low cost Production equipment, especially in-mold label injection molding.
For filter panel in-mold label product, film printed thereon has ink logo, filter panel presentation quality It is required that high, since its wall thickness is relatively thin, there are problem on deformation in process of injection molding, have volume contraction it is uneven caused by deformation, Deformation caused by the difference in shrinkage of deformation caused by dwell pressure is uneven and film and matrix.Cause the factor of this result very It is more, such as shear stress is excessive, material and technology and mold design etc..Therefore, for the injection of in-mold label filter panel Forming Quality problem needs to rationally design mould structure.
The surface of filter panel cannot have a gate vestiges, and the back side have multiple back-off mechanisms so as to correlated parts into Luggage is matched, so mold is needed into the mode of pouring from the back side into pouring.Due to forming using cold runner injection, submarine can choose Film is placed on cover half by cast gate, and from the back side of dynamic model i.e. product into pouring, ejecting mechanism is arranged in dynamic model, but this It is more that waste material is generated into the mode of pouring, and trimming regrinding-material is also needed after injection, the pressure loss is big in process of injection molding.
Summary of the invention
To solve the above problems, the purpose of the present invention is to provide a kind of filter panel in-mold label hot-runner injection moulds Tool, can be further improved the presentation quality of filter panel in-mold label product.
Technical solution used by the present invention solves the problems, such as it is:
A kind of filter panel in-mold label hot runner injection mould, including fixed cover half main body, can be relative to The dynamic model main body of the cover half bulk motion and the guiding mechanism for connecting the cover half main body with dynamic model subject activity;Institute The forming cavity being provided in dynamic model main body for placing label film is stated, is provided in the cover half main body for forming and ejecting The oblique top of finished product, the hot sprue bushing for plastic melt to be injected on the forming cavity and be used to provide ejection power it is hydraulic Cylinder, the hot sprue bushing are connected with hot runner manifold, and one end of the oblique top is connect with the hydraulic cylinder, and the other end of the oblique top prolongs Extend to the forming cavity.
Further, the cover half main body includes top clamping plate and solid plate, and the top clamping plate is set to the solid plate Top;The dynamic model main body includes Bottom clamp plate and moving template, and the Bottom clamp plate is set to below the moving template;It is described to lead It is connect respectively with the solid plate and moving template to mechanism;The forming cavity is set in the moving template, the hot runner manifold It is all set on the top clamping plate with hydraulic cylinder, the hot sprue bushing passes through the solid plate and injects plastic melt to forming cavity.
Further, the top clamping plate is connected with the solid plate by soket head cap screw;The Bottom clamp plate and described Moving template is connected by fixing screws.
Further, the guiding mechanism includes guide pillars and bushes.
It further, further include push plate, fixed plate and reset spring, the push plate and fixed plate are set to the top clamping plate Between solid plate, the push plate is connect with the hydraulic cylinder and fixed plate respectively, and the oblique top is connect with the fixed plate, institute Reset spring is stated to connect with the fixed plate and solid plate respectively.
It further, further include push rod, one end of the push rod is connect with the fixed plate, and the other end of the push rod extends To the forming cavity.
Further, backing plate is additionally provided between the push plate and top clamping plate.
Further, heat-insulating cushion block is provided between the hot runner manifold and cover half main body.
Further, the positioning ring of the plastic melt pipeline for positioning the hot sprue bushing is provided in the cover half main body.
The beneficial effects of the present invention are: a kind of filter panel in-mold label hot runner injection mould that the present invention uses, By the way that hot runner manifold is arranged, shear stress and injection pressure can be reduced in process of injection molding, loading time is short, fills institute Need pressure low, the pressure loss reduces, and energy loss is few, and running gate system will not generate condensate, and stock utilization is high, energy-saving effect Fruit is significant, and compare using cold runner product by the way of, highest freeze-off time generation inside product, therefore it is required cooling when Between want much less, effectively improve production efficiency.In addition, realizing upside-down mounting top using oblique top by using hydraulic cylinder as power source Out, and hydraulic cylinder and oblique top are arranged in cover half main body, can make whole compact-sized, and being effectively improved has back-off Product eject effect, save external working space, improve the presentation quality of filter panel in-mold label product.
Detailed description of the invention
The invention will be further described with example with reference to the accompanying drawing.
Fig. 1 is structural schematic diagram of the invention;
Fig. 2 is the front configuration picture of filter panel matrix of the present invention;
Fig. 3 is the back side of filter panel matrix of the present invention and its configuration picture for being buckled to mechanism;
Fig. 4 is the configuration picture of oblique top of the present invention;
Fig. 5 is orientation schematic diagram of the oblique top of the present invention in filter panel;
Fig. 6 is the configuration picture of hot runner manifold of the present invention.
Specific embodiment
Referring to Fig.1 shown in-Fig. 6, a kind of filter panel in-mold label hot runner injection mould of the invention, including it is solid Fixed motionless cover half main body, can be relative to the dynamic model main body of the cover half bulk motion and for by the cover half main body and dynamic model The guiding mechanism of subject activity connection, preferably, guiding mechanism described in the present embodiment includes guide post 19 and guide sleeve 20, In other embodiments, the guiding mechanism can also be guide rail or the component using conical surface positioning method;The dynamic model master Be provided with forming cavity for placing label film in vivo, be provided in the cover half main body for form and pushing-off product it is oblique It pushes up 13, the hot sprue bushing 12 for plastic melt to be injected on the forming cavity and is used to provide the hydraulic cylinder 6 of ejection power, institute It states hot sprue bushing 12 and is connected with hot runner manifold 5, heat-insulating cushion block 4, the oblique top are provided between the hot runner manifold 5 and cover half main body 13 one end is connect with the hydraulic cylinder 6, and the other end of the oblique top 13 extends to the forming cavity.It is set in the cover half main body It is equipped with the positioning ring 3 for positioning the hot sprue bushing 12.For the dynamics for guaranteeing ejection, push rod 11 is additionally provided in the present embodiment, One end of the push rod 11 is connect with the fixed plate 9, and the other end of the push rod 11 extends to the forming cavity.
The cover half main body includes top clamping plate 1 and solid plate 14, and the top clamping plate 1 is set on the solid plate 14 Side;The dynamic model main body includes Bottom clamp plate 17 and moving template 16, and the Bottom clamp plate 17 is set to 16 lower section of moving template, The top clamping plate 1 and the solid plate 14 are connected by soket head cap screw 2;The guiding mechanism respectively with the solid plate 14 It is connected with moving template 16;The filter panel 15 and forming cavity are set in the moving template 16, the hot runner manifold 5 and liquid Cylinder pressure 6 is all set on the top clamping plate 1, and the Bottom clamp plate 17 and the moving template 16 are connected by fixing screws 18, The hot sprue bushing 12 passes through the solid plate 14 and injects plastic melt to forming cavity.
Backing plate 7, push plate 8 and fixed plate 9 are provided between the top clamping plate 1 and solid plate 14, the backing plate 7 is set to 8 top of push plate, the push plate 8 are connect with the hydraulic cylinder 6 and fixed plate 9 respectively, the oblique top 13 and the fixed plate 9 Connection, the fixed plate 9 and solid plate 14 are connected by reset spring 10.
Filter panel 15 is final product, is disposably processed in forming cavity by matrix with mutually merging for film At.The long 14mm of 15 plastic substrate of filter panel, width 12mm, thickness 2mm, using ABS material, positive outer surface is used The label film of PET material, thickness 0.3mm.Since the shrinking percentage of the matrix and label of product both materials differs greatly, matrix The shrinking percentage of materials A BS is 0.5% or so, and the shrinking percentage of label film material PET is usually 2.5% hereinafter, both comprehensive Interaction, select shrinking percentage 3% as mold design reference value.Using two cavity mold lamps structure of a mould, two cast gates or so Direction position is at the central symmetry position of mold, at a distance of 150mm.
The back side of 15 matrix of filter panel shares 9 back-offs, is formed using oblique top 13, each to be buckled to long 5mm, width 1.2mm, high 10mm.The oblique top 13 according to back-off size use integral design, in addition to comprising main body, there are also oblique top 13, The parts such as mold insert are oriented to, has the characteristics that compact-sized, intensity is preferable, be less likely to be damaged.According to the depth 1.5mm of back-off, really The side direction horizontal skidding distance for determining oblique top 13 is 4mm.The inclination angle of oblique top 13 should in the reasonable scope, and inclination angle is excessive, is opened ejection When generate biggish frictional resistance, be unfavorable for the release of product;Inclination angle is too small, cannot reach enough 13 skidding distances of oblique top, It is easy to block or pull product.According to the practical ejection distance 64mm of filter panel 15 and the side direction horizontal of oblique top 13 sliding away from It is 4 ° by the inclination angle that Pythagorean theorem can calculate oblique top 13 from 4mm.Back-off will have smaller contact surface with oblique top 13, Otherwise it is easy to produce friction, scratch or blocks product, determine that the width of oblique top 13 is 7mm, with a thickness of 8mm according to back-off size.
Since cover half main body is contacted with External infusion machine nozzle, the mobile ejection product of dynamic model main body can not be utilized, therefore By the way of upside-down mounting ejection, oblique top 13 is arranged in cover half main body, to guarantee that label film is preferably pasted with mold cavity Close and guarantee the presentation quality of product.Oblique top 13 is used as power source by the way of hydraulic-driven, by 4 hydraulic cylinders 6, hydraulic Cylinder 6 is arranged on top clamping plate 1, can improve ejection effect and save space.
Present invention employs the injection system of hot flow path, cast gate is set up directly on position among product.Due to filter plane The front of plate 15 requires high and posts PET film, so gate location must be provided with overleaf.The temperature of hot runner manifold 5 controls The installation position of quality and thermocouple is equipped with much relations, and thermocouple should be close to heat source, far from radiating area.For filter panel 15 It is more suitable for the molding of in-mold label product using the injection system of hot flow path, energy conservation and consumption reduction effects are significant, improve filter plane The presentation quality and production efficiency of 15 in-mold label product of plate.
When cover half main body and dynamic model main body are in separated position, PET label film is put into forming cavity by external manipulator Positioning, then ABS plastic melt, is injected into forming cavity, plastics by cover half main body and dynamic model main body closure by hot sprue bushing 12 Melt mutually merges the in-mold label product for being shaped to filter panel 15, last cover half main body and dynamic model main body with label film It separates, oblique top 13 ejects product with push rod 11, and external manipulator removes product, and starts next working cycles.Dynamic model When main body is separated with cover half main body, push plate 8 is moved under the action of hydraulic cylinder 6, and oblique top 13 and push rod 11 are filter panel 15 In-mold label product ejection, complete the demoulding of product.When dynamic model main body and cover half main body are closed, reset spring 10 promotes push plate 8, which return to original position, solid plate 14 and moving template 16, realizes precise positioning in the case where the guide post 19 and guide sleeve 20 of guiding mechanism act on, and completes The smooth closure of entire injection molding.
According to the structure of the in-mold label product of filter panel 15, label film is placed on dynamic model main body, oblique top 13 It is arranged with push rod 11 in cover half main body, upside-down mounting pushing method and hot flow path injection system is combined closely, realizes heat flow passage sprue The non-appearance face and oblique top 13 and push rod 11 that product is arranged in eject in the non-appearance face of product, and being effectively improved has back-off Product ejection effect and presentation quality, and external working space needed for having saved product molding processing, so that filter The injection mould structure of the in-mold label product of panel 15 is more compact.
The above, only presently preferred embodiments of the present invention, the invention is not limited to above embodiment, as long as It reaches technical effect of the invention with identical means, all should belong to protection scope of the present invention.

Claims (9)

1. a kind of filter panel in-mold label hot runner injection mould, it is characterised in that: including fixed cover half main body, Can relative to the cover half bulk motion dynamic model main body with for the cover half main body to be led with what dynamic model subject activity connected To mechanism;It is provided with the forming cavity for placing label film in the dynamic model main body, is provided with and is used in the cover half main body Molding and the oblique top (13) of pushing-off product, the hot sprue bushing (12) for being injected into plastic melt on the forming cavity and for mentioning For ejecting the hydraulic cylinder (6) of power, the hot sprue bushing (12) is connected with hot runner manifold (5), one end of the oblique top (13) and institute Hydraulic cylinder (6) connection is stated, the other end of the oblique top (13) extends to the forming cavity.
2. a kind of filter panel in-mold label hot runner injection mould according to claim 1, it is characterised in that: described Cover half main body includes top clamping plate (1) and solid plate (14), and the top clamping plate (1) is set to above the solid plate (14); The dynamic model main body includes Bottom clamp plate (17) and moving template (16), and the Bottom clamp plate (17) is set to the moving template (16) Lower section;The guiding mechanism is connect with the solid plate (14) and moving template (16) respectively;The forming cavity is set to described dynamic In template (16), the hot runner manifold (5) and hydraulic cylinder (6) are all set on the top clamping plate (1), the hot sprue bushing (12) Plastic melt is injected to forming cavity across the solid plate (14).
3. a kind of filter panel in-mold label hot runner injection mould according to claim 2, it is characterised in that: described Top clamping plate (1) and the solid plate (14) are connected by soket head cap screw (2);The Bottom clamp plate (17) and the moving template (16) it is connected by fixing screws (18).
4. a kind of filter panel in-mold label hot runner injection mould according to claim 1, it is characterised in that: described Guiding mechanism includes guide post (19) and guide sleeve (20).
5. a kind of filter panel in-mold label hot runner injection mould according to claim 2, it is characterised in that: also wrap Push plate (8), fixed plate (9) and reset spring (10) are included, the push plate (8) and fixed plate (9) are set to the top clamping plate (1) Between solid plate (14), the push plate (8) connect with the hydraulic cylinder (6) and fixed plate (9) respectively, the oblique top (13) with Fixed plate (9) connection, the reset spring (10) connect with the fixed plate (9) and solid plate (14) respectively.
6. a kind of filter panel in-mold label hot runner injection mould according to claim 5, it is characterised in that: also wrap It includes push rod (11), one end of the push rod (11) is connect with the fixed plate (9), and the other end of the push rod (11) extends to institute State forming cavity.
7. a kind of filter panel in-mold label hot runner injection mould according to claim 5, it is characterised in that: described Backing plate (7) are additionally provided between push plate (8) and top clamping plate (1).
8. a kind of filter panel in-mold label hot runner injection mould according to claim 1, it is characterised in that: described Heat-insulating cushion block (4) are provided between hot runner manifold (5) and cover half main body.
9. a kind of filter panel in-mold label hot runner injection mould according to claim 1, it is characterised in that: described The positioning ring (3) of the plastic melt pipeline for positioning the hot sprue bushing (12) is provided in cover half main body.
CN201811071471.6A 2018-09-13 2018-09-13 A kind of filter panel in-mold label hot runner injection mould Pending CN109093928A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201811071471.6A CN109093928A (en) 2018-09-13 2018-09-13 A kind of filter panel in-mold label hot runner injection mould

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201811071471.6A CN109093928A (en) 2018-09-13 2018-09-13 A kind of filter panel in-mold label hot runner injection mould

Publications (1)

Publication Number Publication Date
CN109093928A true CN109093928A (en) 2018-12-28

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201811071471.6A Pending CN109093928A (en) 2018-09-13 2018-09-13 A kind of filter panel in-mold label hot runner injection mould

Country Status (1)

Country Link
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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104972596A (en) * 2014-04-01 2015-10-14 群达模具(深圳)有限公司 Forming device and forming method for plastic product
CN209111375U (en) * 2018-09-13 2019-07-16 五邑大学 A kind of filter panel in-mold label hot runner injection mould

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104972596A (en) * 2014-04-01 2015-10-14 群达模具(深圳)有限公司 Forming device and forming method for plastic product
CN209111375U (en) * 2018-09-13 2019-07-16 五邑大学 A kind of filter panel in-mold label hot runner injection mould

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