CN109092374A - A kind of preparation method of the honeycomb carrier of oxygen - Google Patents

A kind of preparation method of the honeycomb carrier of oxygen Download PDF

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Publication number
CN109092374A
CN109092374A CN201811074982.3A CN201811074982A CN109092374A CN 109092374 A CN109092374 A CN 109092374A CN 201811074982 A CN201811074982 A CN 201811074982A CN 109092374 A CN109092374 A CN 109092374A
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China
Prior art keywords
oxygen
honeycomb carrier
nitrate
carrier
oxide
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Pending
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CN201811074982.3A
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Chinese (zh)
Inventor
李孔斋
隆颜徽
程显名
王�华
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Kunming University of Science and Technology
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Kunming University of Science and Technology
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Priority to CN201811074982.3A priority Critical patent/CN109092374A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/002Mixed oxides other than spinels, e.g. perovskite
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/70Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
    • B01J23/72Copper
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/70Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
    • B01J23/74Iron group metals
    • B01J23/745Iron
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/70Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
    • B01J23/74Iron group metals
    • B01J23/75Cobalt
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/70Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
    • B01J23/74Iron group metals
    • B01J23/755Nickel
    • B01J35/56
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/02Impregnation, coating or precipitation
    • B01J37/0201Impregnation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/08Heat treatment
    • B01J37/082Decomposition and pyrolysis
    • B01J37/088Decomposition of a metal salt
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L10/00Use of additives to fuels or fires for particular purposes

Abstract

The present invention discloses a kind of preparation method of honeycomb carrier of oxygen, and pretreated honeycomb substrate is immersed in active mixed solution, is being roasted after taking-up, and the honeycomb carrier of oxygen is made;The obtained honeycomb carrier of oxygen of the present invention is good applied to the burning of methane chemical chain, chemical chain hydrogen production by water decomposition effect, and honeycomb carrier of oxygen mechanical performance of the present invention is strong, and thermal stability is good, and compressive resistance is high, and high temperature resistant is hot, service life cycle with higher;Raw material is cheap and easy to get, process flow is simple, and solid foundation has been laid in the industrialization for chemical chain technology from now on.

Description

A kind of preparation method of the honeycomb carrier of oxygen
Technical field
The present invention relates to a kind of preparation methods of honeycomb carrier of oxygen, belong to energy fuel field.
Background technique
The energy is the important material base of human survival and development, with the increasingly depleted and environmental pollution of petroleum resources It constantly aggravates, under sustainable development idea guidance, each state is all actively developing low-carbon economy, that is, passes through technological innovation, system The multiple means such as innovation, industrial transformation, new energy development are reduced as far as the high-carbon energy consumption such as coal oil, reduce temperature The discharge of room gas, reaches a kind of economic development form of socio-economic development Yu ecological environmental protection two-win.
Chemical chain burning technology is anti-burn with fuel using the Lattice Oxygen in variable valency metal oxide as oxygen source It answers, whole process is gas-solid reaction, and reaction system is simple, and process is easily controllable, participates in reacting without gas phase oxygen, in addition, empty Gas is to separate charging with fuel, avoids the danger of explosion.The technology of this great potential is so far still in laboratory research rank Section, most of traditional carriers of oxygen used in overall process are powdered, and the powdered carrier of oxygen exists in amplification production Serious deficiency, powder catalyst can be deposited in reactor bottom in use, be easy blocking reaction vessel, there is quick-fried Fried danger, and the problems such as powder catalyst is there is being difficult to recycle, and service life cycle is low, these all limit the skill The development of art.And the appearance of the honeycomb carrier of oxygen largely solves the above problems, and the honeycomb carrier of oxygen has energy Enough make gas and the carrier of oxygen more fully haptoreaction, greatly improves fuel to titanium dioxide charcoal percent conversion.This is future Realize that the amplification test of the technique, or even industrialization create solid feasible necessary condition.
Summary of the invention
In view of the deficiencies of the prior art, the present invention provides a kind of preparation methods of honeycomb carrier of oxygen, first to cordierite Honeycomb substrate is pre-processed, and adds water to be configured to living solution in nitrate and organic reducing agent, then by impregnating and roasting system The honeycomb carrier of oxygen, specific preparation method the following steps are included:
(1) cordierite honeycomb carrier is entirely immersed in acid solution, guarantees that acid solution submerges cordierite honeycomb carrier upper surface, It impregnates 10 ~ 12 hours, soak acid-cleaning can make MgO, Al in cordierite2O3、SiO2Equal ingredients dissolution falls off, and increases surface Roughness, expand duct, convenient in conjunction with the carrier of oxygen;The cordierite honeycomb carrier that soak acid-cleaning is crossed again is washed with deionized water It washs, washing to washing water is neutrality, is placed it in dry in baking oven;
(2) ratio for being 6:4 according to reactive metal oxides and the mass ratio of inert metal oxides calculates corresponding activity gold Then active metal nitrate and inert metal nitrate are mixed to get mixed by the amount of genus nitrobacter and inert metal nitrate Salt-mixture and reducing agent are mixed, add water and 3 ~ 6h is stirred at room temperature by salt, are configured to the mixing that mixing salinity is 150 ~ 250g/L Solution;
(3) step (1) processed cordierite honeycomb carrier is immersed in the mixed solution of step (2), is taken out after 12 ~ 20h, Blow extra solution off with ear washing bulb;
(4) cordierite honeycomb carrier of step (3) is put into Muffle furnace and is roasted, maturing temperature is 800 ~ 1200 DEG C, roasting Burning the time is 1 ~ 3 hour, and heating rate is 5 ~ 10 DEG C/min, and the honeycomb carrier of oxygen is made.
Step (1) described acid solution is the HNO that mass fraction is 20% ~ 30%3Solution or glacial acetic acid.
Step (2) reactive metal oxides are iron oxide, nickel oxide, cobalt oxide, manganese oxide or copper oxide, the work Property metal nitrate be ferric nitrate, nickel nitrate, cobalt nitrate, manganese nitrate or copper nitrate.
Step (2) inert metal oxides are aluminium oxide or zirconium oxide, and the inert metal nitrate is aluminum nitrate Or zirconium nitrate.
Step (2) reducing agent is urea or citric acid, and salt-mixture and reducing agent are mixed for 1:0.8 ~ 1 according to molar ratio It closes.
Beneficial effects of the present invention:
(1) prices of raw materials of the present invention are cheap, and preparation method is simple, and the honeycomb carrier of oxygen obtained is fired for methane chemical chain Burning, chemical chain hydrogen production by water decomposition, catalytic methane preparing synthetic gas, activity with higher, catalytic performance is good, and has very strong machine Tool performance, thermal stability is good, and compressive resistance is high, and high temperature resistant is hot, and service life cycle is long, and preparation method is relatively simple, can With batch production, it is easy to industrialize, and be easily recycled, use is safer.
(2) carrier of oxygen by it is in the prior art it is powdered become the honeycomb with duct, increase gas and oxygen The time of contact of carrier and contact area improve the conversion ratio and conversion rate of fuel gas, then more sufficiently effective Utilize fuel.
(3) carrier of oxygen by it is in the prior art it is powdered become the honeycomb with duct, honeycomb will not be because Air velocity is excessive and the carrier of oxygen is blown into pipeline and causes reactor plugs, and reactor is caused to burst, greatly improving The safety for learning chain burning technology, has then stepped a step to industrialized process again.
(4) also more traditional carrier of oxygen is more convenient when being loaded the carrier of oxygen for the honeycomb carrier of oxygen of the invention, is not required to Increase the equipment of any steady air flow.
(5) raw material of the method for the present invention is cheap and easy to get, process flow is simple, lays for the industrialization of chemical chain technology from now on Solid foundation.
Detailed description of the invention
Fig. 1 is honeycomb Fe prepared by embodiment 12O3/Al2O3The carrier of oxygen and conventional powder Fe2O3/Al2O3The table of the carrier of oxygen Seeing figure, (left figure is conventional powder Fe2O3/Al2O3The carrier of oxygen, right figure are honeycomb Fe prepared by embodiment 12O3/Al2O3Oxygen carries Body);
Fig. 2 is honeycomb Fe prepared by embodiment 12O3/Al2O3The carrier of oxygen and conventional powder Fe2O3/Al2O3The carrier of oxygen with CH4CH after 20 circular responses4Conversion ratio and CO2The comparison diagram of selectivity.
Specific embodiment
Invention is further described in detail With reference to embodiment, but protection scope of the present invention and unlimited In the content.
Embodiment 1
A kind of honeycomb Fe2O3/Al2O3The preparation method of the carrier of oxygen, specifically includes the following steps:
(1) pretreatment of cordierite honeycomb carrier:
The HNO of configuration quality score 20%3Commercially available cordierite honeycomb carrier is placed in HNO by solution3In solution, guarantee HNO3Solution Cordierite honeycomb carrier upper surface is submerged, soaking time is 10 hours, and soak acid-cleaning can make MgO, Al in cordierite2O3、 SiO2Equal ingredients dissolution falls off, and increases the roughness on surface, expands duct, convenient in conjunction with the carrier of oxygen;It is again that acid is processed Cordierite honeycomb carrier be washed with deionized, washing to washing water be neutrality;It places it in dry in baking oven;
(2) active component solution configures:
According to m (Fe2O3):m(Al2O3The quality of ferric nitrate required for the proportion of)=6:4 calculates and aluminum nitrate simultaneously weighs mixing Salt-mixture is obtained, urea is added further according to the ratio that the molar ratio of salt-mixture and urea is 1:1, suitable deionized water is added, It is stirred at room temperature 3 hours, configures the solution that mixing salinity is 150g/L;
(3) honeycomb substrate is impregnated:
Step (1) processed cordierite honeycomb carrier is immersed in step (2) mixed solution, is taken out after 12h, uses ear washing bulb Blow extra solution off;
(4) it roasts:
The cordierite honeycomb carrier of step (3) is put into Muffle furnace under air conditions and is roasted, maturing temperature is 1200 DEG C, Calcining time is 1 hour, and heating rate is 10 DEG C/min, and Fe is made2O3/Al2O3The honeycomb carrier of oxygen.
Fig. 1 is honeycomb Fe manufactured in the present embodiment2O3/Al2O3The carrier of oxygen and conventional powder Fe2O3/Al2O3The carrier of oxygen Apparent figure, left figure are conventional powder Fe2O3/Al2O3The carrier of oxygen, right figure are honeycomb Fe manufactured in the present embodiment2O3/Al2O3Oxygen carries Body, it can be clearly seen that the honeycomb carrier of oxygen can be with the contact area of increase gas;Fig. 2 is honeycomb prepared by embodiment 1 Fe2O3/Al2O3The carrier of oxygen and conventional powder Fe2O3/Al2O3The carrier of oxygen with the CH after 20 circular responses of methane4Conversion ratio with And CO2The comparison diagram of selectivity, and the Fe of the two2O3/Al2O3The carrier of oxygen is identical in quality, by figure it can be seen that the present embodiment system Standby honeycomb Fe2O3/Al2O3The carrier of oxygen is for CH4High conversion rate up to 52.5%, than conventional powder Fe2O3/Al2O3The carrier of oxygen It is higher, for CO2Selectivity be up to 88.3%, than conventional powder Fe2O3/Al2O3The carrier of oxygen is higher, illustrates the honeycomb carrier of oxygen It is obviously more high-efficient than the powder carrier of oxygen in the efficiency of burning chemistry chains.
Embodiment 2
A kind of honeycomb NiO/ZrO2The preparation method of the carrier of oxygen, specifically includes the following steps:
(1) pretreatment of cordierite honeycomb carrier:
The HNO of configuration quality score 30%3Solution;Commercially available cordierite honeycomb carrier is placed in above-mentioned HNO3In solution, guarantee HNO3 Solution submerges cordierite honeycomb carrier upper surface, and soaking time is about 12 hours, soak acid-cleaning can make MgO in cordierite, Al2O3、SiO2Equal ingredients dissolution falls off, and increases the roughness on surface, expands duct, convenient in conjunction with the carrier of oxygen;It again will be at acid The cordierite honeycomb carrier managed is washed with deionized, and washing to washing water is neutrality;It places it in dry in baking oven.
(2) active component solution configures:
According to m (NiO): m (ZrO2The proportion of)=6:4 calculates the quality of required nickel nitrate and zirconium nitrate and weighs and mixes To salt-mixture, urea is added further according to the ratio that the molar ratio of salt-mixture and urea is 1:0.95, suitable deionized water is added, It is stirred at room temperature 6 hours, configures the solution that mixing salinity is 200g/L;
(3) honeycomb substrate is impregnated:
Step (1) processed cordierite honeycomb carrier is immersed in step (2) mixed solution, is taken out after 18h, uses ear washing bulb Blow extra solution off;
(4) it roasts:
The cordierite honeycomb carrier of step (3) is put into Muffle furnace under air conditions and is roasted, maturing temperature is 1000 DEG C, Calcining time is 2 hours, and heating rate is 8 DEG C/min, and NiO/ZrO is made2The honeycomb carrier of oxygen.
The NiO/ZrO that the present embodiment is prepared2The honeycomb carrier of oxygen is to CH4High conversion rate up to 70.2%, CO2Selectivity Up to 90.6%.
Embodiment 3
A kind of honeycomb Co3O4/ZrO2The preparation method of the carrier of oxygen, specifically includes the following steps:
(1) pretreatment of cordierite honeycomb carrier:
The HNO of configuration quality score 25%3Solution;Commercially available cordierite honeycomb carrier is placed in above-mentioned HNO3In solution, guarantee HNO3 Solution submerges cordierite honeycomb carrier upper surface, and soaking time is about 10.5 hours, and soak acid-cleaning can make in cordierite MgO、Al2O3、SiO2Equal ingredients dissolution falls off, and increases the roughness on surface, expands duct, convenient in conjunction with the carrier of oxygen;Again will The processed cordierite honeycomb carrier of acid is washed with deionized, and washing to washing water is neutrality;It places it in dry in baking oven.
(2) active component solution configures:
According to m (Co3O4):m(ZrO2The proportion of)=6:4 calculates the quality of required nickel nitrate and zirconium nitrate and weighs and mixes To salt-mixture, urea is added further according to the ratio that the molar ratio of salt-mixture and urea is 1:0.9, suitable deionized water is added, It is stirred at room temperature 6 hours, configures the solution that mixing salinity is 220g/L;
(3) honeycomb substrate is impregnated:
Step (1) processed cordierite honeycomb carrier is immersed in step (2) mixed solution, is taken out after 15h, uses ear washing bulb Blow extra solution off;
(4) it roasts:
The cordierite honeycomb carrier of step (3) is put into Muffle furnace under air conditions and is roasted, maturing temperature is 850 DEG C, Calcining time is 3 hours, and heating rate is 15 DEG C/min, and Co is made3O4/ZrO2The honeycomb carrier of oxygen.
The Co that the present embodiment is prepared3O4/ZrO2The honeycomb carrier of oxygen is to CH4High conversion rate up to 76.4%, CO2Selection Property is up to 87.9%.
Embodiment 4
A kind of honeycomb CuO/Al2O3The preparation method of the carrier of oxygen, specifically includes the following steps:
(1) pretreatment of cordierite honeycomb carrier:
Commercially available cordierite honeycomb carrier is placed in pure glacial acetic acid, guarantees that glacial acetic acid submerges cordierite honeycomb carrier upper surface, Soaking time is about 11 hours, and soak acid-cleaning can make MgO, Al in cordierite2O3、SiO2Equal ingredients dissolution falls off, and increases The roughness on surface expands duct, convenient in conjunction with the carrier of oxygen;Again by the processed cordierite honeycomb carrier deionized water of acid Washing, washing to washing water are neutrality;It places it in dry in baking oven;
(2) active component solution configures:
According to m (CuO): m (Al2O3The proportion of)=6:4 calculates the quality of required copper nitrate and aluminum nitrate and weighs and mixes To salt-mixture, citric acid is added further according to the ratio that the molar ratio of salt-mixture and citric acid is 1:0.8, suitable deionization is added Water is stirred at room temperature 5 hours, configures the solution that mixing salinity is 250g/L;
(3) honeycomb substrate is impregnated:
Step (1) processed cordierite honeycomb carrier is immersed in step (2) mixed solution, is taken out after 20h, uses ear washing bulb Blow extra solution off;
(4) it roasts:
The cordierite honeycomb carrier of step (3) is put into Muffle furnace under air conditions and is roasted, maturing temperature is 800 DEG C, Calcining time is 3 hours, and heating rate is 5 DEG C/min, and CuO/Al is made2O3The honeycomb carrier of oxygen.
The CuO/Al that the present embodiment is prepared2O3The honeycomb carrier of oxygen is to CH4High conversion rate up to 70.2%, carbon dioxide Selectivity be up to 89.3%.

Claims (5)

1. a kind of preparation method of the honeycomb carrier of oxygen, which is characterized in that specifically includes the following steps:
(1) cordierite honeycomb carrier is immersed in acid solution, is impregnated 10 ~ 12 hours, then the cordierite honeycomb impregnated is carried Body is washed with deionized, dry after washing to neutrality;
(2) ratio for being 6:4 according to reactive metal oxides and the mass ratio of inert metal oxides, by active metal nitrate It is mixed to get salt-mixture with inert metal nitrate, salt-mixture and reducing agent are mixed, adds water and 3 ~ 6h is stirred at room temperature, be configured to Mix the mixed solution that salinity is 150 ~ 250g/L;
(3) step (1) processed cordierite honeycomb carrier is immersed in the mixed solution of step (2), is taken out after 12 ~ 20h, Blow extra solution off with ear washing bulb;
(4) cordierite honeycomb carrier of step (3) is roasted, maturing temperature is 800 ~ 1200 DEG C, and calcining time is 1 ~ 3 small When, heating rate is 5 ~ 10 DEG C/min, and the honeycomb carrier of oxygen is made.
2. the preparation method of the honeycomb carrier of oxygen according to claim 1, which is characterized in that step (1) described acid solution is The HNO that mass fraction is 20% ~ 30%3Solution or glacial acetic acid.
3. the preparation method of the honeycomb carrier of oxygen according to claim 1, which is characterized in that step (2) described active metal Oxide is iron oxide, nickel oxide, cobalt oxide, manganese oxide or copper oxide, and the active metal nitrate is ferric nitrate, nitric acid Nickel, cobalt nitrate, manganese nitrate or copper nitrate.
4. the preparation method of the honeycomb carrier of oxygen according to claim 1, which is characterized in that step (2) described inert metal Oxide is aluminium oxide or zirconium oxide, and the inert metal nitrate is aluminum nitrate or zirconium nitrate.
5. the preparation method of the honeycomb carrier of oxygen according to claim 1, which is characterized in that step (2) described reducing agent is Urea or citric acid, salt-mixture and reducing agent are the mixing of 1:0.8 ~ 1 according to molar ratio.
CN201811074982.3A 2018-09-14 2018-09-14 A kind of preparation method of the honeycomb carrier of oxygen Pending CN109092374A (en)

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Application publication date: 20181228