CN109092132A - A kind of Efficient Agitator - Google Patents
A kind of Efficient Agitator Download PDFInfo
- Publication number
- CN109092132A CN109092132A CN201811027055.6A CN201811027055A CN109092132A CN 109092132 A CN109092132 A CN 109092132A CN 201811027055 A CN201811027055 A CN 201811027055A CN 109092132 A CN109092132 A CN 109092132A
- Authority
- CN
- China
- Prior art keywords
- autoclave body
- iron
- axle sleeve
- agitating shaft
- efficient agitator
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
- B01F27/90—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with paddles or arms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/05—Stirrers
- B01F27/11—Stirrers characterised by the configuration of the stirrers
- B01F27/112—Stirrers characterised by the configuration of the stirrers with arms, paddles, vanes or blades
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/05—Stirrers
- B01F27/11—Stirrers characterised by the configuration of the stirrers
- B01F27/19—Stirrers with two or more mixing elements mounted in sequence on the same axis
- B01F27/192—Stirrers with two or more mixing elements mounted in sequence on the same axis with dissimilar elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/40—Mounting or supporting mixing devices or receptacles; Clamping or holding arrangements therefor
- B01F35/43—Supporting receptacles on frames or stands
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/75—Discharge mechanisms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J19/0053—Details of the reactor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J19/0053—Details of the reactor
- B01J19/0066—Stirrers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J19/18—Stationary reactors having moving elements inside
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J4/00—Feed or outlet devices; Feed or outlet control devices
- B01J4/001—Feed or outlet devices as such, e.g. feeding tubes
Abstract
The present invention relates to a kind of Efficient Agitators, including autoclave body, agitating paddle, agitating paddle includes agitating shaft and the stirring blade for being installed in agitating shaft lower part, the inside of autoclave body is additionally provided with disturbing flow device, the disturbing flow device includes the axle sleeve being set in outside agitating shaft, the outside of axle sleeve is provided with more iron chains, and the head end of iron chains is installed with iron ball.The outside of autoclave body is provided with circular electromagnet, and multiple lifting devices are provided with below electromagnet, and the lift side of the lifting device is fixedly connected with the lower end of electromagnet.The stirring efficiency of the Efficient Agitator is high, saves mixing time, is conducive to improve production efficiency.
Description
Technical field
The present invention relates to a kind of Efficient Agitators, belong to stirring technique field.
Background technique
Stirred tank is equipped with the reaction kettle of agitating paddle, agitating paddle is a kind of blade-carrying axis, revolves in a kettle
Turn, plurality of raw materials is stirred mixing, the equipment for making a kind of mixture or suitable consistency.
Current stirred tank is usually equipped with stirring blade in the lower end of agitating shaft, generates conducive to agitating paddle rotation
Whirlpool mixes the raw material inside reaction kettle.Raw material is carried out due to relying primarily on the whirlpool that agitating paddle rotation generates
Mixing, this makes stirring blade be generally arranged at the lower part of agitating shaft, though in agitating shaft, top stirring blade pair is installed
The raising of stirring efficiency helps little.Even if current stirred tank installs spoiler additional in the inner wall of stirred tank, also can not significantly mention
The disorder degree of high stirred tank internal flow, which limits the raisings of stirring rate；Also, it installs spoiler additional, also results in
Junction between spoiler and stirred tank inner wall not easy cleaning, cleaning.
Summary of the invention
For the present invention in view of the deficienciess of the prior art, providing a kind of Efficient Agitator, specific technical solution is as follows:
A kind of Efficient Agitator, including autoclave body, agitating paddle, the agitating paddle include agitating shaft and are installed under agitating shaft
The stirring blade in portion, the inside of the autoclave body are additionally provided with disturbing flow device, and the disturbing flow device includes being set in outside agitating shaft
Axle sleeve, the axle sleeve and agitating shaft be rotatablely connected, and the outside of the axle sleeve is provided with more iron chains, the tail end of the iron chains with
The lateral wall of axle sleeve is fixedly connected, and the head end of the iron chains is installed with iron ball.
As an improvement of the above technical solution, the upper and lower ends of the axle sleeve are respectively arranged with circular shelves ring, the shelves
Ring set is located at the outside of agitating shaft, and the shelves ring is fixedly connected with agitating shaft；Spacing between two shelves rings is greater than the length of axle sleeve
Degree.
As an improvement of the above technical solution, the outside of the autoclave body is provided with circular electromagnet, the electromagnet
Lower section is provided with multiple lifting devices, and the lift side of the lifting device is fixedly connected with the lower end of electromagnet.
As an improvement of the above technical solution, the lifting device is to do the hydraulic cylinder of straight reciprocating motion or to do straight line past
The pneumatic cylinder moved again.
As an improvement of the above technical solution, the inner ring of the electromagnet is installed with iron ring, the inner ring setting of the iron ring
Have a minimum of three dovetail groove, the dovetail groove along iron ring the inside that iron ring is axially and symmetrically set, the dovetail groove it is upper
End extends to the upper surface of iron ring, and the lower end of the dovetail groove extends to the lower end surface of iron ring；It is installed on the outside of the autoclave body
Perpendicular rail compatible with dovetail groove, the cross section of the perpendicular rail are isosceles trapezoid.
As an improvement of the above technical solution, the autoclave body, agitating shaft, stirring blade and axle sleeve are by nonferromagnetic material system
At.
As an improvement of the above technical solution, the upper end of the autoclave body is provided with kettle cover, the upper end of the kettle cover and autoclave body
It is fixedly connected, the kettle cover is provided with feed inlet.
As an improvement of the above technical solution, driving motor and reduction gearbox, the driving are installed with above the kettle cover
Motor drives agitating shaft rotation by reduction gearbox.
As an improvement of the above technical solution, the bottom center of the autoclave body is provided with the discharge being connected with autoclave body inner cavity
Pipe, the lower part of the drainage conduit is provided with blow-off valve.
As an improvement of the above technical solution, the bottom of the autoclave body is additionally provided with more support legs.
The stirring efficiency of Efficient Agitator of the present invention is high, saves mixing time, is conducive to improve production efficiency.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of Efficient Agitator described in the embodiment of the present invention 1；
Fig. 2 is the connection schematic diagram that rail and autoclave body are erected described in the embodiment of the present invention 1；
Fig. 3 is the connection schematic diagram of iron ring and electromagnet described in the embodiment of the present invention 1；
The operation schematic diagram of disturbing flow device when Fig. 4 is the rotation of agitating paddle described in the embodiment of the present invention 2.
Specific embodiment
In order to make the objectives, technical solutions, and advantages of the present invention clearer, with reference to the accompanying drawings and embodiments, right
The present invention is further elaborated.It should be appreciated that the specific embodiments described herein are merely illustrative of the present invention, and
It is not used in the restriction present invention.
Embodiment 1
As shown in Figure 1, the Efficient Agitator, including autoclave body 10, agitating paddle, the agitating paddle include 21 He of agitating shaft
It is installed in the stirring blade 22 of 21 lower part of agitating shaft, the inside of the autoclave body 10 is additionally provided with disturbing flow device, the disturbing flow device
Including the axle sleeve 31 being set in outside agitating shaft 21, the axle sleeve 31 is rotatablely connected with agitating shaft 21, the outside of the axle sleeve 31
More iron chains 32 are provided with, the tail end of the iron chains 32 is fixedly connected with the lateral wall of axle sleeve 31, and the head end of the iron chains 32 is solid
Equipped with iron ball 33.
Further, the outside of the autoclave body 10 is provided with circular electromagnet 50, the lower section setting of the electromagnet 50
There are multiple lifting devices 60, the lift side of the lifting device 60 is fixedly connected with the lower end of electromagnet 50.
The Efficient Agitator is in stirring, and due to being equipped with disturbing flow device, the electromagnet 50, which is powered, generates magnetic force
To be adsorbed iron ball 33, since magnetic force causes iron ball 33 by iron chains 32 to exceptionally straight.When iron ball 33 and iron chains 32 are by electromagnetism
The magnetic force that iron 50 generates is to adsorbing to fixed, since axle sleeve 31 and agitating shaft 21 are rotatablely connected, the agitating shaft 21
Rotation will not influence iron ball 33 and iron chains 32.As shown in Figure 1, the liquid level inside autoclave body 10 is no more than the upper end of axle sleeve 31 at this time
Face, the at this time presence of iron ball 33 and iron chains 32, causes to hinder to the fluid layer inside autoclave body 10, also results in the stream inside autoclave body 10
The upper half of layer is destroyed, and causes fluid turbulent fluctuation, disorder, that is to say, that under the action of iron ball 33 and iron chains 32, can aggravate kettle
The disorder degree of fluid inside body 10, this can improve stirring rate.Meanwhile iron ball 33 and 32 surface of iron chains are not easy attachment
Material pours into ejected wash water in the inside of autoclave body 10 even if attachment material, starts agitating paddle and is powered to electromagnet 50, also can be very light
It changes places and completes the washing and cleaning operation of iron ball 33 and iron chains 32.Wherein, the length of the iron chains 32, the diameter of iron ball 33 and axle sleeve 31
The sum of thickness three be x, x is less than the inside radius of autoclave body 10, when this makes iron chains 32 vertical with agitating shaft 21, the iron ball 33
The inner wall of autoclave body 10 will not be struck.
Further, the upper and lower ends of the axle sleeve 31 are respectively arranged with circular shelves ring 34, and the shelves ring 34 is set in
The outside of agitating shaft 21, the shelves ring 34 are fixedly connected with agitating shaft 21；Spacing between two shelves rings 34 is greater than axle sleeve 31
Length.The presence of the shelves ring 34, can limit the position of axle sleeve 31, and axle sleeve 31 is avoided to slide up and down.
Further, the upper end of the autoclave body 10 is provided with kettle cover 11, the fixed company in upper end of the kettle cover 11 and autoclave body 10
It connects, the kettle cover 11 is provided with feed inlet 111.
Further, the top of the kettle cover 11 is installed with driving motor 40 and reduction gearbox 41, and the driving motor 40 is logical
Crossing reduction gearbox 41 drives agitating shaft 21 to rotate.It is rotatablely connected between the agitating shaft 21 and kettle cover 11.
Further, for convenience of discharge, the bottom center of the autoclave body 10 is provided with the row being connected with 10 inner cavity of autoclave body
The lower part of expects pipe 12, the drainage conduit 12 is provided with blow-off valve 121.
Further, the bottom of the autoclave body 10 is additionally provided with more support legs 13.
Embodiment 2
The lifting device 60, which carries out elevating movement, can adjust the height of electromagnet 50, therefore, the height of the iron ball 33
Degree can also change therewith, this, which allows for opening angle of the iron chains 32 inside autoclave body 10, can also change.If inside autoclave body 10
Liquid level is more than the upper surface of axle sleeve 31, at this point, within certain time, the height of the iron ball 33 needs to improve stirring efficiency
It is higher than the upper surface of axle sleeve 31, as shown in Figure 4.
Wherein, the lifting device 60 is to do the hydraulic cylinder of straight reciprocating motion or do the pneumatic cylinder of straight reciprocating motion.
Further, the outside of autoclave body 10 can be close to always to guarantee the electromagnet 50 in process of rising or falling
Wall avoids shifting；The inner ring of the electromagnet 50 is installed with iron ring 70, the inner ring of the iron ring 70 and the outside of autoclave body 10
It is clearance fit between wall, the inner ring of the iron ring 70 is provided with minimum of three dovetail groove 71, and the dovetail groove 71 is along iron ring
70 inside that iron ring 70 is axially and symmetrically arranged in, the upper end of the dovetail groove 71 extends to the upper surface of iron ring 70, the swallow
The lower end of stern notch 71 extends to the lower end surface of iron ring 70；The outside of the autoclave body 10 is installed with perpendicular rail compatible with dovetail groove 71
15, the cross section of the perpendicular rail 15 is isosceles trapezoid.Under the mating reaction of perpendicular rail 15 and dovetail groove 71,50 energy of electromagnet
It is enough to be moved up and down along the direction that perpendicular rail 15 limits, while the iron ring 70 can be close to the lateral wall of autoclave body 10.
Further, the autoclave body 10, agitating shaft 21, stirring blade 22 and axle sleeve 31 are made of nonferromagnetic material, this
Can be avoided the magnetic field generated after electromagnet 50 is powered influences the rotation of agitating shaft 21, stirring blade 22, while avoiding axle sleeve 31
It is mutually adsorbed between agitating shaft 21.If the autoclave body 10 is made of ferromagnetic material, what electromagnet 50 generated after being powered
Magnetic field can magnetize autoclave body 10, this will affect iron chains 32.
In the above-described embodiments, when agitating paddle is stirred to form whirlpool to the material inside autoclave body 10, electromagnetism is utilized
The magnetic field that iron 50 generates after being powered adsorbs iron ball 33, this will lead to the iron chains 32 and is tauted, and the iron chains 32 tightened can be upset
Fluid layer inside autoclave body 10 aggravates the disorder degree of 10 internal flow of autoclave body, to improve stirring efficiency.When 10 inside stream of autoclave body
The liquid level of body is excessively high, if the liquid level of 10 internal flow of autoclave body is higher than 1 meter of height or more of top layer's stirring blade 22,
The electromagnet 50 is first promoted to highest point using lifting device 60 at this time, then again drops to the electromagnet 50 most
Then electromagnet 50 is promoted to highest point again, looped back and forth like this by lower, in this process, the iron chains 32 can ceaselessly
Angle changing upsets the fluid inside autoclave body 10, to further increase stirring efficiency.For example, if not installing flow-disturbing dress
It sets, the existing stirred tank of electromagnet 50 and lifting device 60,22.5 ㎏ dicyandiamides and 200 ㎏ dimethylformamides is stirred
It mixes, at least needing to stir 40 minutes 3 hours could make dicyandiamide be completely dissolved in dimethylformamide, wherein determine dicyandiamide
The method for being completely dissolved in dimethylformamide are as follows: sampled inside stirred tank, using whether there is or not in 10 power microscope observing samples
The dicyandiamide crystal of dissolution.And use Efficient Agitator of the present invention to 22.5 ㎏ dicyandiamides and 200 ㎏ dimethyl formyls
Amine is stirred, it is only necessary to which stirring 25 minutes 1 hour may make dicyandiamide to be completely dissolved in dimethylformamide, that is to say, that
For existing stirred tank, the stirring efficiency of Efficient Agitator of the present invention is Efficient Agitator of the present invention
The stirring efficiency of 2.6 times or more of existing stirred tank, Efficient Agitator of the present invention is high, saves mixing time, is conducive to
Improve production efficiency.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all in essence of the invention
Made any modifications, equivalent replacements, and improvements etc., should all be included in the protection scope of the present invention within mind and principle.
Claims (10)
1. a kind of Efficient Agitator, including autoclave body (10), agitating paddle, the agitating paddle includes that agitating shaft (21) and being installed in stirs
Mix the stirring blade (22) of axis (21) lower part, it is characterised in that: the inside of the autoclave body (10) is additionally provided with disturbing flow device, described
Disturbing flow device includes being set in the external axle sleeve (31) of agitating shaft (21), and the axle sleeve (31) and agitating shaft (21) are rotatablely connected,
The outside of the axle sleeve (31) is provided with more iron chains (32), and the lateral wall of the tail end and axle sleeve (31) of the iron chains (32) is fixed
Connection, the head end of the iron chains (32) are installed with iron ball (33).
2. a kind of Efficient Agitator according to claim 1, it is characterised in that: the upper and lower ends of the axle sleeve (31) point
It is not provided with circular shelves ring (34), the shelves ring (34) is set in the outside of agitating shaft (21), the shelves ring (34) and stirring
Axis (21) is fixedly connected；Spacing between two shelves rings (34) is greater than the length of axle sleeve (31).
3. a kind of Efficient Agitator according to claim 1, it is characterised in that: the outside of the autoclave body (10) is provided with
Circular electromagnet (50) is provided with multiple lifting devices (60) below the electromagnet (50), the lifting device (60)
Lift side be fixedly connected with the lower end of electromagnet (50).
4. a kind of Efficient Agitator according to claim 3, it is characterised in that: the lifting device (60) is to do straight line
The hydraulic cylinder of reciprocating motion or the pneumatic cylinder for doing straight reciprocating motion.
5. a kind of Efficient Agitator according to claim 3, it is characterised in that: the inner ring of the electromagnet (50) is fixed
Have iron ring (70), the inner ring of the iron ring (70) is provided with minimum of three dovetail groove (71), and the dovetail groove (71) is along iron ring
(70) in the inside of iron ring (70), the upper end of the dovetail groove (71) extends to the upper end of iron ring (70) for axially symmetric setting
The lower end in face, the dovetail groove (71) extends to the lower end surface of iron ring (70)；It is installed on the outside of the autoclave body (10) and dovetail
The compatible perpendicular rail (15) of slot (71), the cross section of the perpendicular rail (15) are isosceles trapezoid.
6. a kind of Efficient Agitator according to claim 3, it is characterised in that: the autoclave body (10), agitating shaft (21),
Stirring blade (22) and axle sleeve (31) are made of nonferromagnetic material.
7. a kind of Efficient Agitator according to claim 1, it is characterised in that: the upper end of the autoclave body (10) is provided with
Kettle cover (11), the kettle cover (11) are fixedly connected with the upper end of autoclave body (10), and the kettle cover (11) is provided with feed inlet (111).
8. a kind of Efficient Agitator according to claim 1, it is characterised in that: be installed with above the kettle cover (11)
Driving motor (40) and reduction gearbox (41), the driving motor (40) drive agitating shaft (21) rotation by reduction gearbox (41).
9. a kind of Efficient Agitator according to claim 1, it is characterised in that: the bottom center of the autoclave body (10) is set
It is equipped with the drainage conduit (12) being connected with autoclave body (10) inner cavity, the lower part of the drainage conduit (12) is provided with blow-off valve (121).
10. a kind of Efficient Agitator according to claim 1, it is characterised in that: the bottom of the autoclave body (10) is also set
It is equipped with more support legs (13).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811027055.6A CN109092132B (en) | 2018-09-04 | 2018-09-04 | High-efficient agitating unit |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811027055.6A CN109092132B (en) | 2018-09-04 | 2018-09-04 | High-efficient agitating unit |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109092132A true CN109092132A (en) | 2018-12-28 |
| CN109092132B CN109092132B (en) | 2020-10-16 |
Family
ID=64865040
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811027055.6A Active CN109092132B (en) | 2018-09-04 | 2018-09-04 | High-efficient agitating unit |
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| Country | Link |
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| CN (1) | CN109092132B (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111871323A (en) * | 2020-06-23 | 2020-11-03 | 江苏弘盛新材料股份有限公司 | Quick compounding device of liquid material for chemical production |
| CN113559757A (en) * | 2021-09-27 | 2021-10-29 | 苏州易昇光学材料有限公司 | Processing equipment and processing technology of gel microsphere material |
| CN114713170A (en) * | 2022-04-14 | 2022-07-08 | 安徽匠星联创新材料科技有限公司 | Reation kettle is used in epoxy preparation |
| CN115400655A (en) * | 2022-08-17 | 2022-11-29 | 宿迁联盛科技股份有限公司 | Hammer ball stirrer |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111871323B (en) * | 2020-06-23 | 2022-05-10 | 江苏弘盛新材料股份有限公司 | Quick compounding device of liquid material for chemical production |
| CN113559757A (en) * | 2021-09-27 | 2021-10-29 | 苏州易昇光学材料有限公司 | Processing equipment and processing technology of gel microsphere material |
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| CN114713170A (en) * | 2022-04-14 | 2022-07-08 | 安徽匠星联创新材料科技有限公司 | Reation kettle is used in epoxy preparation |
| CN115400655A (en) * | 2022-08-17 | 2022-11-29 | 宿迁联盛科技股份有限公司 | Hammer ball stirrer |
| CN115400655B (en) * | 2022-08-17 | 2023-10-31 | 宿迁联盛科技股份有限公司 | Hammer ball agitator |
Also Published As
| Publication number | Publication date |
|---|---|
| CN109092132B (en) | 2020-10-16 |
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