CN109083149A - A kind of concreting mould bases for high slope large span side slope - Google Patents

A kind of concreting mould bases for high slope large span side slope Download PDF

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Publication number
CN109083149A
CN109083149A CN201810795413.1A CN201810795413A CN109083149A CN 109083149 A CN109083149 A CN 109083149A CN 201810795413 A CN201810795413 A CN 201810795413A CN 109083149 A CN109083149 A CN 109083149A
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CN
China
Prior art keywords
falsework
slope
walking unit
support walking
side slope
Prior art date
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Granted
Application number
CN201810795413.1A
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Chinese (zh)
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CN109083149B (en
Inventor
赵阳
杨建栋
毛朝勋
樊浩
王强
张涛
梁勇
雷将
原智
栗亚鑫
刘兴军
高朋云
王博
崔建栋
宋飞
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China Railway Sixth Group Co Ltd
Road and Bridge Construction Co Ltd of China Railway Sixth Group Co Ltd
Original Assignee
China Railway Sixth Group Co Ltd
Road and Bridge Construction Co Ltd of China Railway Sixth Group Co Ltd
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Priority to CN201810795413.1A priority Critical patent/CN109083149B/en
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Publication of CN109083149B publication Critical patent/CN109083149B/en
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    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D15/00Handling building or like materials for hydraulic engineering or foundations
    • E02D15/02Handling of bulk concrete specially for foundation or hydraulic engineering purposes
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D17/00Excavations; Bordering of excavations; Making embankments
    • E02D17/20Securing of slopes or inclines
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D2250/00Production methods
    • E02D2250/0023Cast, i.e. in situ or in a mold or other formwork
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A10/00TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE at coastal zones; at river basins
    • Y02A10/23Dune restoration or creation; Cliff stabilisation

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Structural Engineering (AREA)
  • Mining & Mineral Resources (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Paleontology (AREA)
  • Civil Engineering (AREA)
  • On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)
  • Road Paving Structures (AREA)

Abstract

The invention belongs to slope construction technical fields, more particularly to a kind of concreting mould bases for high slope large span side slope, it solves the problems, such as to lack high performance-price ratio concrete casting device in existing high slope large span slope retaining, including lower support walking unit, upper support walking unit, falsework and template, lower support walking unit and upper support walking unit are separately positioned on the bottom and top of side slope, falsework is provided between lower support walking unit and upper support walking unit, falsework lower part is connected with formwork for placing.The present invention can complete the whole effective position of side slope concreting mould bases using lower support walking unit and upper support walking unit, and the falsework by connecting between the two can hang the formwork for placing of larger specification, have great application value to the concreting of high slope large span side slope.

Description

A kind of concreting mould bases for high slope large span side slope
Technical field
The invention belongs to slope construction technical fields, and in particular to a kind of concreting for high slope large span side slope Mould bases.
Background technique
In existing road slope protection works, common mode includes filling stone-laying, stone masonry, and such mode fully relies on Manual operation, not only construction cost is big, but also with the continuous passage for using the time, construction quality is difficult to be effectively ensured, Poor especially for the soil body, stability of the hill, the biggish region of water content is especially prominent.To guarantee construction quality and excluding the present The security risk that may be retained afterwards, country gradually adopt concreting to be replaced.Since side slope is in inverted trapezoidal setting more, After side slope basal surface is handled, most important work is the erection of template and a mould of having constructed before concreting With rear pattern plate move and erection process again.
For the ease of construction, those skilled in the relevant art devise a variety of mobile sliding formworks, mainly include rail mounted and Car-type, the two can carry side slope formwork for placing and realize its movement, and achieve in specific case history certain Effect.As the rapid development and country of Building technology are to the continuous investment of infrastructure, build the scale of construction and continue to increase, engineering The poor region of geological conditions is gradually extended to, involved slope retaining also shows the dual increase of height and span, this Higher challenge all is proposed to original slope retaining equipment.Such as the volume of slope retaining trolley and the height of side slope are at just Than slope height is bigger, and the volume of trolley is bigger, not only considerably increases the manufacturing cost of trolley, but also excessive trolley pair The requirement in place is also higher.
As it can be seen that just seeming of crucial importance with the presence or absence of a kind of concrete casting device suitable for high slope large span side slope.
Summary of the invention
The present invention is in order to solve to lack asking for high performance-price ratio concrete casting device in existing high slope large span slope retaining Topic, provides a kind of concreting mould bases for high slope large span side slope.
The present invention is achieved through the following technical solutions: a kind of concreting mould for high slope large span side slope Frame, including lower support walking unit, upper support walking unit, falsework and template, lower support walking unit and upper Portion's support walking unit is separately positioned on the bottom and top of side slope, between lower support walking unit and upper support walking unit It is provided with falsework, falsework lower part is connected with formwork for placing, and formwork for placing is symmetrically set in the direction towards falsework Two sunpenders are equipped with, lower support walking unit includes lower bracket upright bar, it is connected with lower bracket cross bar at the top of lower bracket upright bar, under The bottom centre position of rack cross-bar is fixed with the first electric hoist, and lower bracket bottom of upright rod is connected separately with extension rod and the 4th liquid Adjusting rod is pressed, extension rod is fixed with falsework, and the 4th hydraulic regulation bar is connected with lower part bottom cross beam, and lower part bottom cross beam lower part connects It is connected to rail wheel, the end of lower bracket cross bar is connected with two the first hydraulic regulation bars in splayed setting, the first hydraulic tune The top of pole and falsework is fixed;Upper support walking unit includes upper frame, and upper frame is arranged in door shape, on The bottom leg of portion's frame is fixed on the bottom cross beam of top, and the bottom of top bottom cross beam is provided perpendicular to the rail wheel on ground, The end of top bottom cross beam is fixed with falsework, and the side of upper frame is connected with one end of the second hydraulic regulation bar, and second The other end of hydraulic regulation bar is connect with falsework, and falsework bottom symmetrical is hinged with connecting rod, the other end of connecting rod It is fixed respectively with formwork for placing, third hydraulic regulation bar is provided between falsework and connecting rod, falsework top is provided with Three the first fixed pulleys, the first fixed pulley lower support walking unit region be arranged there are two, in upper support walking unit Region is provided with one, and top bottom cross beam side is provided with second fixed pulley, the first electric hoist using wirerope according to It is secondary pass through two the first fixed pulleys after connect with nearest sunpender, the second electric hoist passes sequentially through the second fixed pulley using wirerope It is connect with after first fixed pulley with another sunpender.
In orbit, track is rail for rail wheel setting, and rail lower part separation pad is equipped with sleeper, and sleeper is arranged in concrete On hard surface, the label on concrete hardening road surface is not less than C20.
Connecting rod is vertical with falsework to fix, fixed to use high-strength bolt, is vertically and fixedly provided with and helps formwork for placing and mould Stability under loading is kept between board mount.
Formwork for placing is spliced and combined using several modular units, and splicing, which is all made of, between modular unit is bolted and mould Without clear gap and faulting of slab ends, the both ends of formwork for placing, which are respectively arranged with, to be connect with side slope top and bottom for plate surface junction Baffle.
To guarantee to pour the overall stability of mould bases, the first electric hoist and the second electric hoist two sides are provided with counterweight.
Rail wheel drives with motor and speed reducer, and is located at lower support walking unit and upper support walking unit Two rail wheels used in motor and speed reducer identical model is respectively adopted.
Formwork for placing is arranged at intervals with multiple plate pulsators in the side close to falsework.
Before side slope concreting, the value of slope of falsework should be determined according to the selected Slope angle value of design, The value of slope of falsework is advisable within the scope of ± 5 ° of Slope angle value with the value of slope of the two is identical.
The company of first hydraulic regulation bar, the second hydraulic regulation bar, third hydraulic regulation bar and the 4th hydraulic regulation bar both ends It is hinged for connecing.
The specified features and beneficial effect that the present invention has compared with prior art are:
The configuration of the present invention is simple, design rationally, realize coagulation using lower support walking unit and upper support walking unit Soil pours the support and walking of mould bases, since it is with special component and structure type, so that falsework stability under loading, together When realize that stretching for template is adjustable by hydraulic regulation bar and electric hoist, it is various fixed before and after concreting convenient for it Position, is suitable for different side slope gradients;Higher especially for slope height, the larger situation of span better reflects his warp Help conformability.The present invention achieves satisfied effect through the concreting test run of excessively high slope large span side slope after, is worth It promotes the use of a large area.
Detailed description of the invention
Fig. 1 is the structural diagram of the present invention;
Fig. 2 is the lower support walking unit structural schematic diagram in Fig. 1;
Fig. 3 is the upper support walking unit structural schematic diagram in Fig. 1.
In figure: 1- lower support walking unit, 2- upper support walking unit, 3- falsework, 4- formwork for placing, 5- One hydraulic regulation bar, 6- the second hydraulic regulation bar, 7- third hydraulic regulation bar, 8- lower bracket upright bar, 9- lower bracket cross bar, 10- Extension rod, the 4th hydraulic regulation bar of 11-, the lower part 12- bottom cross beam, 13- rail wheel, the first electric hoist of 14-, 15- wirerope, 16- First fixed pulley, 17- sunpender, 18- upper frame, the top 19- bottom cross beam, the second electric hoist of 20-, 21- concrete hardening road surface, 22- connecting rod, 23- track, the second fixed pulley of 24-, 25- counterweight.
Specific embodiment
The present invention is further elaborated in referring to Fig.1~Fig. 3, a kind of concreting for high slope large span side slope Mould bases, including lower support walking unit 1, upper support walking unit 2, falsework 3 and template 4, lower support walking are single Member 1 and upper support walking unit 2 are separately positioned on the bottom and top of side slope, lower support walking unit 1 and upper support It is provided with falsework 3 between walking unit 2,3 lower part of falsework is connected with formwork for placing 4, and formwork for placing 4 is towards template branch The direction of frame 3 is symmetrically arranged with two sunpenders 17, and lower support walking unit 1 includes lower bracket upright bar 8, and lower bracket upright bar 8 is pushed up Portion is connected with lower bracket cross bar 9, and the bottom centre position of lower bracket cross bar 9 is fixed with the first electric hoist 14,8 bottom of lower bracket upright bar Portion is connected separately with extension rod 10 and the 4th hydraulic regulation bar 11, and extension rod 10 and falsework 3 are fixed, the 4th hydraulic regulation bar 11 are connected with lower part bottom cross beam 12, and bottom cross beam 12 bottom in lower part is connected with rail wheel 13, and the end of lower bracket cross bar 9 is connected with two Root is in the first hydraulic regulation bar 5 of splayed setting, and the top of the first hydraulic regulation bar 5 and falsework 3 is fixed;Upper support Walking unit 2 includes upper frame 18, and upper frame 18 is arranged in door shape, and the bottom leg of upper frame 18 is fixed on top On bottom cross beam 19, the bottom of top bottom cross beam 19 is provided perpendicular to the rail wheel 13 on ground, the end of top bottom cross beam 19 with Falsework 3 is fixed, and the side of upper frame 18 is connected with one end of the second hydraulic regulation bar 6, the second hydraulic regulation bar 6 it is another One end is connect with falsework 3, and 3 bottom symmetrical of falsework is hinged with connecting rod 22, the other end of connecting rod 22 respectively with pour Building mould 4 is fixed, third hydraulic regulation bar 7 is provided between falsework 3 and connecting rod 22,3 top of falsework is provided with three A first fixed pulley 16 there are two first fixed pulley 16 is arranged in 1 region of lower support walking unit, is walked single in upper support First 2 regions are provided with one, bottom cross beam 19 side in top are provided with second fixed pulley 24, the first electric hoist 14 utilizes Wirerope 15 is connect after passing sequentially through two the first fixed pulleys 16 with nearest sunpender 17, and the second electric hoist 20 utilizes wirerope 15 It is connect after passing sequentially through the second fixed pulley 24 and first fixed pulley 16 with another sunpender 17.
Rail wheel 13 is arranged on track 23, and track 23 is rail, and rail lower part separation pad is equipped with sleeper, and sleeper setting exists On concrete hardening road surface 21, the label on concrete hardening road surface 21 is not less than C20.Connecting rod 22 is vertical with falsework 3 solid It is fixed, it is fixed to use high-strength bolt, it is vertically and fixedly provided with and helps keep stability under loading between formwork for placing 4 and falsework 3.Formwork for placing 4 are spliced and combined using several modular units, between modular unit splicing be all made of be bolted and template surface junction without Clear gap and faulting of slab ends, the both ends of formwork for placing 4 are respectively arranged with the baffle that can be connect with side slope top and bottom.
To guarantee to pour the overall stability of mould bases, the first electric hoist 14 and 24 two sides of the second electric hoist are provided with counterweight. First hydraulic regulation bar 5, the second hydraulic regulation bar 6, third hydraulic regulation bar 7 and the connection at 11 both ends of the 4th hydraulic regulation bar are equal It is hinged.
Side slope concreting is carried out using invention with regard to this below and does specific elaboration.
Before side slope concreting:
The value of slope of falsework 3 is determined according to the selected Slope angle value of design, the value of slope of falsework 3 is in Slope Within the scope of ± 5 ° of angle value, it is advisable so that the value of slope of the two is identical.Specific adjustment process, first according to selected value of slope Determine the connection angle of top bottom cross beam 19 Yu falsework 3, the junction of top bottom cross beam 19 and falsework 3 is done inclined-plane and set It sets, and the two is fixed by high-strength bolt;At the same time, the first hydraulic regulation bar 5, the second hydraulic regulation bar are adjusted respectively 6 and the 4th hydraulic regulation bar 11 stroke, so that each tie point is all satisfied force request.
Further, formwork for placing 4 and falsework 3 are attached;Specifically, by the connection of 4 inside of formwork for placing Bar 22 and the corresponding position of falsework 3 are hinged, at the same by third hydraulic regulation bar 7 respectively with falsework 3 and connecting rod 22 Hingedly, the first electric hoist 14 is passed sequentially through using wirerope 15 and is connect with nearest sunpender 17 after two the first fixed pulleys 16, Second electric hoist 20 using wirerope 15 pass sequentially through after the second fixed pulley 24 and remaining first fixed pulley 16 with it is another Root sunpender 17 connects.
So far all preparations before side slope of the present invention pours are completed.
In side slope concreting process:
The rotation of starting motor and speed reducer realization rail wheel 13 first, since motor and speed reducer is all made of identical model, Enable 2 synchronizing moving of lower support walking unit 1 and upper support walking unit for being located at side slope bottom and top, Until keeping stopping behind design requirement position, moved to prevent from pouring the subsequent possibility of mould bases, while motor realizes self-locking, Rail wheel 13 need to place skate before and after with the binding site of track 23.
Connecting rod 22 need to be met and falsework 3, formwork for placing 4 are vertical by pouring, and side slope is arrived in 4 face of formwork for placing at this time Distance is the concrete thickness to be poured, and should apply anchor pole or reinforced mesh before side slope concreting in advance.Pour mould The both ends of plate 4, which are respectively set, to meet all beam workers of concreting with after the baffle connecting at the top and bottom of side slope Make.
Further, it carries out side slope concrete with pump truck or day pump to pour, in casting process, using being mounted on The plate pulsator of 4 inside of formwork for placing vibrates to casting process, thus the pouring quality of optimised coagulation soil.
Further, the side slope concrete poured is conserved.After reaching design requirement intensity, position is removed first The baffle connected at the top and bottom of side slope, then flexible and the first electric hoist 14, second of third hydraulic regulation bar 7 is controlled respectively The stretching of electric hoist 20, realize formwork for placing 4 relative to falsework 3 moving in parallel upward or downward, at this time formwork for placing 5 Keep vertical with connecting rod 22, connecting rod 22 is angularly offset with falsework 3 around interface point, completes formwork for placing 4 Knockout course.
Further, it removes skate and to release motor self-locking, control lower support walking unit 2 and upper support walking is single Member 3 is moved to side slope region is not poured.It when being moved to design position, repeats the above steps, completes the side slope of next mould Concreting, until completing all side slopes and pouring.
The present invention can complete side slope concreting using lower support walking unit 1 and upper support walking unit 2 The whole effective position of mould bases, and the falsework 3 by connecting between the two can hang the formwork for placing 4 of larger specification, it is right The concreting of high slope large span side slope has great application value.

Claims (9)

1. a kind of concreting mould bases for high slope large span side slope, including lower support walking unit (1), upper support Walking unit (2), falsework (3) and template (4), it is characterised in that: lower support walking unit (1) and upper support walking Unit (2) is separately positioned on the bottom and top of side slope, between lower support walking unit (1) and upper support walking unit (2) It is provided with falsework (3), falsework (3) lower part is connected with formwork for placing (4), and formwork for placing (4) is towards falsework (3) direction is symmetrically arranged with two sunpenders (17), and lower support walking unit (1) includes lower bracket upright bar (8), and lower bracket is vertical It being connected with lower bracket cross bar (9) at the top of bar (8), the bottom centre position of lower bracket cross bar (9) is fixed with the first electric hoist (14), Lower bracket upright bar (8) bottom is connected separately with extension rod (10) and the 4th hydraulic regulation bar (11), extension rod (10) and template branch Frame (3) is fixed, and the 4th hydraulic regulation bar (11) is connected with lower part bottom cross beam (12), and lower part bottom cross beam (12) bottom is connected with track It takes turns (13), the end of lower bracket cross bar (9) is connected with two the first hydraulic regulation bars (5) in splayed setting, and first is hydraulic Adjusting rod (5) and the top of falsework (3) are fixed;Upper support walking unit (2) includes upper frame (18), upper frame (18) it is arranged in door shape, the bottom leg of upper frame (18) is fixed on top bottom cross beam (19), top bottom cross beam (19) Bottom be provided perpendicular to the rail wheel (13) on ground, the end and falsework (3) of top bottom cross beam (19) are fixed, top The side of frame (18) is connected with one end of the second hydraulic regulation bar (6), the other end and template branch of the second hydraulic regulation bar (6) Frame (3) connection, falsework (3) bottom symmetrical is hinged with connecting rod (22), the other end of connecting rod (22) respectively with pour mould Plate (4) is fixed, third hydraulic regulation bar (7) is provided between falsework (3) and connecting rod (22), falsework (3) top is set It sets there are three the first fixed pulley (16), there are two the first fixed pulley (16) is arranged in lower support walking unit (1) region, upper Portion support walking unit (2) region is provided with one, is located at top bottom cross beam (19) side and is provided with second fixed pulley (24), the first electric hoist (14) using wirerope (15) pass sequentially through two the first fixed pulleys (16) afterwards with nearest sunpender (17) Connection, after the second electric hoist (20) passes sequentially through the second fixed pulley (24) and first fixed pulley (16) using wirerope (15) It is connect with another sunpender (17).
2. a kind of concreting mould bases for high slope large span side slope according to claim 1, it is characterised in that: rail Road wheel (13) is arranged on track (23), and track (23) is rail, and rail lower part separation pad is equipped with sleeper, and sleeper is arranged in coagulation On native hard surface (21), the label of concrete hardening road surface (21) is not less than C20.
3. a kind of concreting mould bases for high slope large span side slope according to claim 2, it is characterised in that: even Extension bar (22) is vertical with falsework (3) fixed, fixed to use high-strength bolt, is vertically and fixedly provided with and helps formwork for placing (4) and mould Board mount keeps stability under loading between (3).
4. a kind of concreting mould bases for high slope large span side slope according to claim 3, it is characterised in that: pour Building mould (4) is spliced and combined using several modular units, and splicing, which is all made of, between modular unit is bolted and template surface Junction without clear gap and faulting of slab ends, the both ends of formwork for placing (4) be respectively arranged with can be connect at the top and bottom of side slope Baffle.
5. a kind of concreting mould bases for high slope large span side slope according to claim 4, it is characterised in that: be Guarantee pours the overall stability of mould bases, and the first electric hoist (14) and the second electric hoist (24) two sides are provided with counterweight.
6. a kind of concreting mould bases for high slope large span side slope according to claim 5, it is characterised in that: rail Road wheel (13) drives with motor and speed reducer, and is located at lower support walking unit (1) and upper support walking unit (2) Two rail wheels (13) used in motor and speed reducer identical model is respectively adopted.
7. a kind of concreting mould bases for high slope large span side slope according to claim 6, it is characterised in that: pour Building mould (4) is arranged at intervals with multiple plate pulsators in the side close to falsework (3).
8. a kind of concreting mould bases for high slope large span side slope according to claim 7, it is characterised in that: root Determine the value of slope of falsework according to the selected Slope angle value of design, the value of slope of falsework Slope angle value ± Within the scope of 5 °, and it is advisable so that the gradient of the two is identical.
9. a kind of concreting mould bases for high slope large span side slope described according to claim 1~any one of 8, It is characterized by: the first hydraulic regulation bar (5), the second hydraulic regulation bar (6), third hydraulic regulation bar (7) and the 4th hydraulic tune The connection at pole (11) both ends is hinged.
CN201810795413.1A 2018-07-19 2018-07-19 A concrete placement die carrier for high slope large-span side slope Active CN109083149B (en)

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Application Number Priority Date Filing Date Title
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CN109083149B CN109083149B (en) 2023-08-04

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Cited By (7)

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CN109537606A (en) * 2019-01-05 2019-03-29 北京京水建设集团有限公司 A kind of slope protection barricade masonry formwork structure
CN110344421A (en) * 2019-06-24 2019-10-18 中建桥梁有限公司 A kind of high slope Vierendeel girder concrete construction method
CN111910658A (en) * 2020-08-18 2020-11-10 云南建投第二水利水电建设有限公司 Slope operation platform
CN111996916A (en) * 2020-08-04 2020-11-27 中交第二航务工程局有限公司 Cast-in-place box girder integrated construction equipment and construction method thereof
CN112663565A (en) * 2020-12-15 2021-04-16 浙江世润建创科技发展有限公司 Cast-in-place thin plate plain concrete slope protection formwork structure and construction method
CN113235621A (en) * 2021-04-29 2021-08-10 通号工程局集团有限公司 Cross sliding type side slope paving machine
CN114482054A (en) * 2022-01-07 2022-05-13 北京城建五建设集团有限公司 Inclined surface mattress layer pouring mold system and construction method

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CN110344421A (en) * 2019-06-24 2019-10-18 中建桥梁有限公司 A kind of high slope Vierendeel girder concrete construction method
CN111996916A (en) * 2020-08-04 2020-11-27 中交第二航务工程局有限公司 Cast-in-place box girder integrated construction equipment and construction method thereof
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