CN109079099A - A kind of brake block precoated sand mold - Google Patents
A kind of brake block precoated sand mold Download PDFInfo
- Publication number
- CN109079099A CN109079099A CN201811131728.2A CN201811131728A CN109079099A CN 109079099 A CN109079099 A CN 109079099A CN 201811131728 A CN201811131728 A CN 201811131728A CN 109079099 A CN109079099 A CN 109079099A
- Authority
- CN
- China
- Prior art keywords
- running channel
- pin
- punch
- cavity plate
- brake block
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C7/00—Patterns; Manufacture thereof so far as not provided for in other classes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C15/00—Moulding machines characterised by the compacting mechanism; Accessories therefor
- B22C15/23—Compacting by gas pressure or vacuum
- B22C15/24—Compacting by gas pressure or vacuum involving blowing devices in which the mould material is supplied in the form of loose particles
Abstract
The present invention relates to a kind of brake block precoated sand molds, including cavity plate and punch-pin, concave die cavity is provided on the inside of the cavity plate, cavity plate running channel chamber is provided in the middle part of concave die cavity, convex model chamber is provided on the inside of punch-pin, it is provided with punch-pin running channel chamber in the middle part of convex model chamber, is removably provided with running channel mould between punch-pin running channel chamber and cavity plate running channel chamber;Be provided with corresponding with the inside of punch-pin of cavity plate penetrates sand mouth and location hole, is provided with bottoming hole on cavity plate and punch-pin;The present invention can be realized the batch production of brake block, and the sand mo(u)ld of output and the brake block blank precision height by sand mo(u)ld output, brake block blank save artificial, promotion product qualification rate and production efficiency convenient for polishing.
Description
Technical field
The invention belongs to precoated sand technical field of mold, and in particular to a kind of brake block precoated sand mold.
Background technique
Precoated sand (coated sand).Sand grain surface is covered with the molding sand or core sand of one layer of hard resin film before moulding.
Have two kinds of coating techniques of cold process and thermal method: cold process is dissolved resin with ethyl alcohol, and methenamine is added during mulling, makes two
Person is coated on sand grain surface, and ethyl alcohol volatilization obtains precoated sand;Sand is preheating to certain temperature by thermal method, and resin is added to make its melting, stirring
So that resin is coated on sand grain surface, adds methenamine aqueous solution and lubricant, it is cooling, broken, sieve to obtain precoated sand.For casting
Steel part, ironcasting.
Brake block as shown in Figure 1 mostly uses greatly the method for metal casting to produce blank in production, then exists at present
It is machined, to obtain more preferable precision;Existing brake block blank mostly uses cast iron to be cast greatly, casting method
It is: firstly, selecting suitable die joint, production shape and the block-shaped identical combination die of braking according to brake block design drawing
Type, this model is mostly wooden or aluminum is to carry and to process;Secondly, model is put into sandbox, foundry sand is inserted
And tamp, sandbox is separated into taking-up model, shape cavity identical with model is formed among the sand in sandbox, then make
It makes pouring channel and riser and just completes the sand mold production before casting;Then, after sand mold being carried out drying appropriate, by sandbox
Close up, casting metal liquid is poured into from pouring channel;Finally, removing sandbox after cooling, sand mold is crushed, casting is taken out, takes
Cast gate and riser out just complete the production of brake block blank.It is manually realized since above-mentioned technique passes through, when making sand mold
It is difficult to for sand mold being integrally compacted, pours into molten iron in this case, due to the active force between molten iron and sand mold, can sand mold not had
There is the partial shape being compacted to change, the size for producing brake block is caused to deviate;Brake block surface has very simultaneously
More arc-shaped recess, therefore the blank that brake block is made is not easy to polish, labor intensive causes product qualification rate low with production efficiency
Under.
Therefore, it is artificial to design a kind of saving, guarantees product qualification rate, brake block semifinished product precision height is made, saving is artificial, mentions
The brake block precoated sand mold for rising production efficiency has vast market prospect.
Summary of the invention
In view of the deficiencies of the prior art, artificial, guarantee product qualification rate, obtained brake block are saved the present invention provides a kind of
Semifinished product precision is high, saves artificial, the brake block precoated sand mold of improving production efficiency.
The technical scheme of the present invention is realized as follows: brake block precoated sand mold, including cavity plate and punch-pin, described is recessed
It is provided with concave die cavity on the inside of mould, cavity plate running channel chamber is provided in the middle part of concave die cavity, is provided with convex model on the inside of punch-pin
Chamber is provided with punch-pin running channel chamber in the middle part of convex model chamber, is removably provided with and pours between punch-pin running channel chamber and cavity plate running channel chamber
Road mould;Be provided with corresponding with the inside of punch-pin of cavity plate penetrates sand mouth and location hole, is provided with bottoming hole on cavity plate and punch-pin.
The concave die cavity includes eight braking module units, and eight braking module units are symmetrically set in the two sides of running channel mould
It sets, there are gaps between the braking module unit of the same side.
The running channel mould includes running channel branch mould and running channel main mould, and running channel branch mould is that two sides are evenly arranged with double wedge
Plate body structure, the double wedge are matched with concave die cavity, and running channel main mould is cylindrical structure, and running channel main mould is fixed at running channel point
The middle part of formwork.
The center of the cavity plate running channel chamber offers fixation hole, and the center of running channel main mould is offered through running channel branch mould
With running channel main mould duct, it is fitted with pin inside the duct and fixation hole and connect running channel mould with cavity plate running channel chamber.
The medial surface of the cavity plate and punch-pin is respectively provided with there are two location hole, and location hole is circular groove.
The sand mouth of penetrating is the trough body structure for being provided with cavity plate Yu punch-pin edge respectively, penetrates groove width on the outside of sand mouth and is not more than
Inside groove width.
The bottoming hole is round duct, is opened up on cavity plate and punch-pin there are four bottoming hole, bottoming hole cavity plate with
It is uniformly distributed on punch-pin.
Air hole is evenly arranged on cavity plate on the outside of the concave die cavity and cavity plate running channel chamber;Convex model chamber and punch-pin
Air hole is also evenly arranged on punch-pin on the outside of running channel chamber;Having stomata is circular through hole.
Technical solution of the present invention has following good effect: the present invention can be realized the batch production of brake block, output
Sand mo(u)ld and high by the brake block blank precision of sand mo(u)ld output, brake block blank are saved artificial convenient for polishing, promote product
Qualification rate and production efficiency.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of brake block in background technique.
Fig. 2 is the assembling structure schematic diagram of cavity plate and running channel mould in the present invention.
Fig. 3 is convex mould structural schematic diagram of the present invention.
Fig. 4 is cavity die structure schematic diagram in the present invention.
Fig. 5 is the structural schematic diagram of running channel mould in the present invention.
Specific embodiment
A specific embodiment of the invention is further described with reference to the accompanying drawings and embodiments, following embodiment is used
It more clearly describes technical solution of the present invention, and cannot be limited the scope of protection of the present invention with this.
Brake block precoated sand mold as shown in Figure 2,3, 4, including cavity plate 2 and punch-pin 3, the inside of the cavity plate 2 is set
It is equipped with concave die cavity 4, the middle part of concave die cavity 4 is provided with cavity plate running channel chamber 8, and the inside of punch-pin 3 is provided with convex model chamber 5, convex
The middle part of model cavity 5 is provided with punch-pin running channel chamber 9, is removably provided with running channel between punch-pin running channel chamber 9 and cavity plate running channel chamber 8
Mould 7;Be provided with corresponding with the inside of punch-pin 3 of cavity plate 2 penetrates sand mouth 6 and location hole 10, is provided on cavity plate 2 and punch-pin 3
Bottoming hole 11.
The concave die cavity 4 includes eight braking module units 13, and eight braking module units 13 are in the two sides pair of running channel mould 7
Claim to be arranged, there are gaps between the braking module unit 13 of the same side.
As shown in figure 5, the running channel mould 7 includes running channel branch mould 701 and running channel main mould 702, running channel branch mould 701 is
Two sides are evenly arranged with the plate body structure of double wedge, which matches with concave die cavity 4, and running channel main mould 702 is cylindrical structure,
Running channel main mould 702 is fixed at the middle part of running channel branch mould 701.
The center of the cavity plate running channel chamber 8 offers fixation hole 14, and the center of running channel main mould 702 is offered through running channel
Pin is fitted with by running channel mould 7 and cavity plate running channel inside branch's mould 701 and 702 duct of running channel main mould, the duct and fixation hole 14
Chamber 8 connects.The medial surface of the cavity plate 2 and punch-pin 3 is respectively provided with there are two location hole 10, and location hole 10 is circular groove.Institute
The sand mouth 6 of penetrating stated is the trough body structure for being provided with cavity plate 2 Yu 3 edge of punch-pin respectively, penetrates 6 outside groove width of sand mouth no more than inner side slot
It is wide.The bottoming hole 11 is round duct, opens up that there are four bottoming holes 11 on cavity plate 2 and punch-pin 3, and bottoming hole 11 is in cavity plate
2 be uniformly distributed on punch-pin 3.Air hole is evenly arranged on the cavity plate 2 in 8 outside of concave die cavity 4 and cavity plate running channel chamber
12;Air hole 12 is also evenly arranged on the punch-pin 3 in 9 outside of convex model chamber 5 and punch-pin running channel chamber;It is round logical for having stomata 12
Hole.
In the present embodiment, as shown in Figure 1, selecting with the tangent plane in the middle part in 1 outer arc face of brake block is circular arc
Cavity plate type is produced according to braking module unit 13 in cavity plate 2 using the structure of entire brake block 1 as braking module unit 13 in face
Chamber 4, the two sides setting of cavity plate running channel chamber 8 is there are four braking module unit 13, i.e., the sand mo(u)ld produced through this embodiment, every time
Eight 1 blanks of brake block can be poured out;The two sides of running channel branch mould 701 are respectively provided with there are four double wedge and four braking module units
13 correspond, and running channel main mould 702 is cylindrical structure, and running channel main mould 702 is fixed at the middle part of running channel branch mould 701,
For running channel main mould 702 for forming main running channel in sand mo(u)ld, running channel branch mould 701, which is used to be formed in sand mo(u)ld, leads to each system
The running channel of cavity of the motion block unit 13 formed in sand mo(u)ld, convenient for being convenient for automated production, mentioning to molten iron is poured into inside sand mo(u)ld
Rise work, production efficiency;The bottom connection of the free end end of running channel main mould 702 and punch-pin running channel chamber 9, which touches, in running channel mould 7 connects
It connects, 9 two sides of punch-pin running channel chamber are provided with arc surface protrusion, and this structure can guarantee sand mo(u)ld running channel in the sand mo(u)ld of formation
It is firm, while the dosage of sand material can be reduced;It is detachably connected between running channel mould 7 and cavity plate 2, convenient for the demoulding of sand mo(u)ld;Positioning
Hole 10 can avoid cavity plate 2 and punch-pin 3 shift, promote the precision of output sand mo(u)ld when cavity plate 2 and punch-pin 3 fasten;Penetrate Sha Kou
6 outside groove widths can avoid the blocking in core-shooting process no more than inside groove width and penetrate sand mouth 6;What is be arranged on cavity plate 2 and punch-pin 3 is ventilative
Hole 12 is conducive to the air that mould inside is discharged when penetrating sand to mould inside, makes, the sand that produces more smooth into sand in mold
Mould precision is higher, and Density Distribution is with uniform;The inside of bottoming hole 11 is internal in process of production to be needed to be inserted into heating rod, to mold
It is heated.
Claims (8)
1. a kind of brake block precoated sand mold, including cavity plate (2) and punch-pin (3), it is characterised in that: the cavity plate (2) it is interior
Side is provided with concave die cavity (4), and cavity plate running channel chamber (8) is provided in the middle part of concave die cavity (4), and punch-pin is provided on the inside of (3)
Convex model chamber (5) is provided with punch-pin running channel chamber (9), punch-pin running channel chamber (9) and cavity plate running channel chamber (8) in the middle part of convex model chamber (5)
Between be removably provided with running channel mould (7);Be provided with corresponding with the inside of punch-pin (3) of cavity plate (2) is penetrated Sha Kou (6) and is determined
Position hole (10) is provided with bottoming hole (11) on cavity plate (2) and punch-pin (3).
2. brake block precoated sand mold according to claim 1, it is characterised in that: the concave die cavity (4) includes eight
A braking module unit (13), eight brakings module unit (13) are symmetrical arranged in the two sides of running channel mould (7), the brake block list of the same side
There are gaps between first (13).
3. brake block precoated sand mold according to claim 1, it is characterised in that: the running channel mould (7) includes running channel
Branch's mould (701) and running channel main mould (702), running channel branch mould (701) are the plate body structure that two sides are evenly arranged with double wedge, this is convex
Tooth is matched with concave die cavity (4), and running channel main mould (702) is cylindrical structure, and running channel main mould (702) is fixed at running channel point
The middle part of formwork (701).
4. brake block precoated sand mold according to claim 3, it is characterised in that: in the cavity plate running channel chamber (8)
The heart offers fixation hole (14), and the center of running channel main mould (702) is offered through running channel branch mould (701) and running channel main mould
(702) pin is fitted with inside duct, the duct and fixation hole (14) to connect running channel mould (7) with cavity plate running channel chamber (8).
5. brake block precoated sand mold according to claim 1, it is characterised in that: the cavity plate (2) and punch-pin (3)
Medial surface is respectively provided with there are two location hole (10), and location hole (10) is circular groove.
6. brake block precoated sand mold according to claim 1, it is characterised in that: described penetrate Sha Kou (6) are to open respectively
It is located at the trough body structure of cavity plate (2) Yu punch-pin (3) edge, groove width on the outside of Sha Kou (6) is penetrated and is not more than inside groove width.
7. brake block precoated sand mold according to claim 1, it is characterised in that: the bottoming hole (11) is round hole
Road is opened up there are four bottoming hole (11) on cavity plate (2) and punch-pin (3), bottoming hole (11) on cavity plate (2) and punch-pin (3)
Even distribution.
8. brake block precoated sand mold according to claim 1, it is characterised in that: the concave die cavity (4) and cavity plate
Air hole (12) are evenly arranged on cavity plate (2) on the outside of running channel chamber (8);On the outside of convex model chamber (5) and punch-pin running channel chamber (9)
Also air hole (12) are evenly arranged on punch-pin (3);Having stomata (12) is circular through hole.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201811131728.2A CN109079099A (en) | 2018-09-27 | 2018-09-27 | A kind of brake block precoated sand mold |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201811131728.2A CN109079099A (en) | 2018-09-27 | 2018-09-27 | A kind of brake block precoated sand mold |
Publications (1)
Publication Number | Publication Date |
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CN109079099A true CN109079099A (en) | 2018-12-25 |
Family
ID=64842808
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN201811131728.2A Pending CN109079099A (en) | 2018-09-27 | 2018-09-27 | A kind of brake block precoated sand mold |
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CN (1) | CN109079099A (en) |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107127295A (en) * | 2017-06-26 | 2017-09-05 | 禹州市昆仑模具有限公司 | A kind of hot core box mould of flange york |
CN206925284U (en) * | 2017-06-26 | 2018-01-26 | 禹州市昆仑模具有限公司 | It is a kind of to lengthen the precoated sand mould for stretching fork |
-
2018
- 2018-09-27 CN CN201811131728.2A patent/CN109079099A/en active Pending
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107127295A (en) * | 2017-06-26 | 2017-09-05 | 禹州市昆仑模具有限公司 | A kind of hot core box mould of flange york |
CN206925284U (en) * | 2017-06-26 | 2018-01-26 | 禹州市昆仑模具有限公司 | It is a kind of to lengthen the precoated sand mould for stretching fork |
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Application publication date: 20181225 |