CN109078445A - Flue gas ash removal takes off white integrated apparatus - Google Patents

Flue gas ash removal takes off white integrated apparatus Download PDF

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Publication number
CN109078445A
CN109078445A CN201811225684.XA CN201811225684A CN109078445A CN 109078445 A CN109078445 A CN 109078445A CN 201811225684 A CN201811225684 A CN 201811225684A CN 109078445 A CN109078445 A CN 109078445A
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CN
China
Prior art keywords
flue gas
shell
ash removal
integrated apparatus
takes
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201811225684.XA
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Chinese (zh)
Inventor
王丰海
孙国柱
杨振强
高德坤
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Shandong Shengbao Heat Transfer Technology Co Ltd
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Shandong Shengbao Heat Transfer Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shandong Shengbao Heat Transfer Technology Co Ltd filed Critical Shandong Shengbao Heat Transfer Technology Co Ltd
Priority to CN201811225684.XA priority Critical patent/CN109078445A/en
Publication of CN109078445A publication Critical patent/CN109078445A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D50/00Combinations of methods or devices for separating particles from gases or vapours
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D5/00Condensation of vapours; Recovering volatile solvents by condensation
    • B01D5/0057Condensation of vapours; Recovering volatile solvents by condensation in combination with other processes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/002Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by condensation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2258/00Sources of waste gases
    • B01D2258/02Other waste gases
    • B01D2258/0283Flue gases

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Analytical Chemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Electrostatic Separation (AREA)
  • Separating Particles In Gases By Inertia (AREA)

Abstract

The invention discloses a kind of flue gas ash removal, take off white integrated apparatus, it is characterized by comprising shells, the bottom of shell has gas inlet, the cooling condensing unit of wet static dedusting device, water separator, flue gas, demister and Smoke-heating device are arranged in the shell on gas inlet top from bottom to top, flue gas after desulfurization initially enters wet electrical dust precipitator, dust, partial moisture, SO in removing flue gas3After equal aerosols, into the efficient deep condensation dehumidifier of flue gas and Upper separator, further remove the moisture and dust in flue gas, the moisture in flue gas is set to reach≤8.5%, enter top high efficiency heater after the pure flue gas separation moisture of low temperature to heat flue gas temperature raising, flue-gas temperature is improved to 80 DEG C or more, passes through smoke stack emission, ensure that discharge exhaust gas dust content it is low, without white plume, dust content 1.5-2.5mg/Nm3 in flue gas.

Description

Flue gas ash removal takes off white integrated apparatus
Technical field
The present invention relates to a kind of dust-extraction units, specifically, being related to a kind of flue gas ash removal, taking off white integrated apparatus, belong to Field of mechanical technique.
Background technique
It with the enhancing of people's environmental consciousness, discharges in flue gas dust content and white requirement is taken off to flue gas and be increasingly stringenter, be The living environment of enhancement of environment people is protected, people are higher and higher to environmental protection requirement, while having to emission request index Tightened up requirement.
Currently, there are a variety of flue gas ash removals in the market, taking off white technique, but there is a problem of that efficiency of dust collection is low, and Dust fine in industrial waste gas, coal ash can not often be removed, when discharge pollutes, and if things go on like this easily causes mist Haze, in the today for increasingly focusing on environmental protection, existing equipment and technique have not adapted to the newest cigarette of current Environmental Protection in China The requirement of dirt pollutant discharge index, at the same cannot achieve flue gas take off it is white, not only investment it is high but also operation energy consumption is also big.
Summary of the invention
Technical problem to be solved by the invention is to provide a kind of flue gas ash removal, white integrated apparatus is taken off, the device is automatic Change degree is high, and operating cost is low, and equipment investment is low, and safe and reliable to operation, no pollution to the environment, flue gas reaches minimum discharge, cigarette Dust (1.5-2.5) mg/Nm3 in gas.
In order to solve the above technical problems, the technical scheme is that flue gas ash removal, taking off white integrated apparatus, feature Be: including shell, the bottom of shell has gas inlet, and it is quiet to be arranged with wet type from bottom to top in the shell on gas inlet top The cooling condensing unit of electrical dust collector device, water separator, flue gas, demister and Smoke-heating device.
Further, wet static dedusting device includes several anode tubes, and anode tube includes that section is regular hexagon Anode and cathode disposed within, the inner wall of anode have graphite material, the distance between anode and cathode 180mm, electricity Pressure is 80kv, and anode, cathode are connect with the electrode being arranged in outside shell.
Further, water separator includes being arranged on the intracorporal isolation board of shell, isolation board to have several ventilations Hole and the snorkel being connected to vent seal, the top of snorkel are equipped with tapered cap, the gas outlet of snorkel and tapered cap it Between there is gap, shell is equipped with discharge outlet, and the height of discharge outlet is consistent with the height of isolation board (12).
Further, the cooling condensing unit of flue gas includes the coil pipe that water separator top is arranged in, and is connected in coil pipe Recirculated cooling water.
Further, demister includes the blade of several superpositions, and the section of blade is sinusoidal pattern, by PP material system At being fixed in shell by fixture.
Further, Smoke-heating device is coil heat exchanger, and inside is connected with the saturated vapor of 0.3MPa, coil heat exchanger It is fixed in shell by fixture.
Further, between gas inlet and wet static dedusting device be equipped with uniform board, enable flue gas equably into Enter wet static dedusting device.
Further, several spray nozzles, spray spray are equipped between wet static dedusting device and water separator The water spraying direction of head is downward, when wet static dedusting device power failure is not reruned, regular spraying-rinsing anode tube, and the bottom of shell Portion has sewage draining exit, and sewage draining exit and gas inlet and exhaust gases passes are mutually isolated.
Further, it is equipped with flusher between the cooling condensing unit of flue gas and demister, if the flusher includes The dry Flushing nozzle being upwardly or downwardly arranged.
Present invention employs above-mentioned technical proposals, compared with prior art, have the advantage that flue, wet-esp Device, flue gas condenser, heater and chimney are the integrated design, and solve the problems, such as the dust of flue gas emission and flue gas plume.It is de- Flue gas initially enters wet electrical dust precipitator, dust, partial moisture, SO in removing flue gas after sulphur3After equal aerosols, into flue gas Efficient deep condensation dehumidifier and Upper separator further remove moisture and dust in flue gas, reach the moisture in flue gas To≤8.5%, the harmful substances such as the moisture carried secretly in flue gas are reduced, reduce flue gas environmental pollution.The pure flue gas separation of low temperature Enter top high efficiency heater after moisture to heat flue gas temperature raising, flue-gas temperature is improved to 80 DEG C or more, by smoke stack emission, is protected Demonstrate,proved discharge exhaust gas dust content it is low, without white plume, dust content 1.5-2.5mg/Nm3 in flue gas reaches the ultralow row of environmental protection Standard requirements are put, positive impetus is played to enhancement of environment.
It realizes flue gas ash removal, take off white integration, flue gas reaches minimum discharge, and the plant automation degree is high, operation At low cost, equipment investment is low, safe and reliable to operation, and no pollution to the environment is easy to operate, and whole system uses modularized design, It is easily installed and repairs, there is very high popularizing value.
The following describes the present invention in detail with reference to examples.
Detailed description of the invention
Attached drawing 1 is flue gas ash removal in the embodiment of the present invention, the structural schematic diagram for taking off white integrated apparatus;
In figure:
1- shell, 2- gas inlet, 3- wet static dedusting device, 4- water separator, the cooling condensing unit of 5- flue gas, 6- Demister, 7- Smoke-heating device, 8- anode tube, 9- spray nozzle, 10- sewage draining exit, 11- Flushing nozzle, 12- isolation board, 13- tapered cap, 14- discharge outlet, 15- snorkel, 16- chimney.
Specific embodiment
Embodiment, as shown in Figure 1, flue gas ash removal, taking off white integrated apparatus, including shell 1, the bottom of shell 1 has cigarette Gas import 2, be arranged in the shell 1 on 2 top of gas inlet from bottom to top wet static dedusting device 3, water separator 4, Flue gas cools down condensing unit 5, demister 6 and Smoke-heating device 7.
Wet static dedusting device 3 include several anode tubes 8, anode tube 8 include section be regular hexagon anode and Cathode disposed within, the inner wall of anode have graphite material, and the distance between anode and cathode 180mm, voltage are 80kv, anode, cathode are connect with the electrode being arranged in outside shell 1.
Water separator 4 includes the isolation board that is arranged in shell 1, have on isolation board several ventholes and with it is logical The snorkel 15 of port sealing connection, the top of snorkel 15 are equipped with tapered cap 13, the gas outlet of snorkel 15 and tapered cap 13 Between there is gap, shell 1 is equipped with discharge outlet 14, and the height of discharge outlet 14 is consistent with the height of isolation board 12.Separate section Moisture in flue gas, tapered cap 13 and snorkel 15 guarantee the moisture that the cooling condensing unit 5 of flue gas, demister 6 separate It not can enter in wet static dedusting device 3, guarantee that wet static dedusting device 3 operates normally.
The cooling condensing unit 5 of flue gas includes the coil pipe that 4 top of water separator is arranged in, and is connected with circulating cooling in coil pipe Water.After flue gas and recirculated cooling water carry out heat exchange, flue gas is made to be cooled to 35 DEG C of the wet cigarette of saturation by 50 DEG C of saturation wet flue gas Flue gas moisture is precipitated in gas, and moisture is accumulated into drop by steam, isolates partial drop, and further goes to smoke abatement and part Harmful substance and vapour colloidal sol, flue gas are further purified.
Demister 6 includes the blade of several superpositions, and the section of blade is sinusoidal pattern, is made of PP material, passes through folder Tool is fixed in shell 1.The drop that will be carried secretly in the flue gas condensed through supercooling, in the flue gas separated through demister 6 Droplet content is down to 20mg/Nm3Below.
Smoke-heating device 7 is coil heat exchanger, and inside is connected with the saturated vapor of 0.3MPa, and coil heat exchanger passes through fixture It is fixed in shell 1.The clean flue gas by dedusting, condensation, separation demisting is added by coil heat exchanger using steam Heat, flue gas become 80 DEG C of unsaturated flue gases from 35 DEG C of saturation wet flue gas, so that flue gas is become undersaturated condition from saturation state, pass through The flue gas of smoke stack emission achievees the purpose that disappear white.
It is equipped with uniform board between gas inlet 2 and wet static dedusting device 3, keeps flue gas quiet evenly into wet type Electrical dust collector device 3.
Several spray nozzles 9, the spray of spray nozzle 9 are equipped between wet static dedusting device 3 and water separator 4 Water direction is downward, and when the power failure of wet static dedusting device 3 is not reruned, regular spraying-rinsing anode tube 8 opens the valve of bottom Door, the sewage after cleaning are discharged from the sewage draining exit 10 of bottom, and sewage draining exit 10 and gas inlet 2 and exhaust gases passes are mutually isolated.
Flusher is equipped between the cooling condensing unit 5 of flue gas and demister 6, which includes that several are upward And down-set Flushing nozzle 11, for cleaning the disk of the bottom of blade and the cooling condensing unit 5 of flue gas in demister 6 Pipe, the sewage after cleaning are fallen on the isolation board 12 of water separator 4, since the top of snorkel is equipped with tapered cap 13, institute It will not be entered in wet static dedusting device 3 with sewage, influence the operation of wet static dedusting device 3, the discharge outlet from shell 1 14 discharges.
Process flow is as follows:
50 DEG C or so of the saturation wet flue gas after desulfurization, from gas inlet 2 even into wet static dedusting after uniform board Device 3, the process that ash-laden gas is ionized in the 80kv high voltage electric field by anode tube 8 in wet static dedusting device 3 In, keep grit charged, and grit is moved to anode accumulation under the active force of electric field force, after wet static dedusting device 3, It separates grit from dusty gas, flue gas is dusted, removes part harmful substance in partial moisture and flue gas Aerosol, dust content is less than 3mg/Nm in flue gas3
Flue gas after 3 dedusting of wet static dedusting device enters the cooling condensing unit of flue gas through water separator 4 5 heat exchange, wet flue gas by 50 DEG C or so be down to 35 DEG C hereinafter, moisture in flue gas through supercooling condense (accumulation) most of moisture by Steam is as droplet, flue gas after cooling (separation moisture goes desulphurization system to re-use) after demister 6 separates moisture, Flue gas rises to Smoke-heating device 7 and 0.3MPa saturated vapor exchanges heat, and flue gas lifts temperature to 80 DEG C above by chimney by 35 DEG C 16 discharges are saturated wet flue gas by after dedusting, taking off white integration apparatus processing, flue gas is passed through by 50 DEG C of saturated flue gas after desulfurization It crosses cooling condensation and heats up again and reach undersaturated condition discharge, eliminate discharge flue gas plume.
Measure through test of many times: dust 1.5-2.5mg/Nm3 in the flue gas of discharge meets minimum discharge requirement, disappears simultaneously In addition to (not having) white plume.
The above is the citing of best mode for carrying out the invention, wherein the part that do not address in detail is that this field is common The common knowledge of technical staff.Protection scope of the present invention is based on the contents of the claims, any based on technology of the invention The equivalent transformation of enlightenment and progress, also within protection scope of the present invention.

Claims (9)

1. flue gas ash removal takes off white integrated apparatus, it is characterised in that: including shell (1), the bottom of shell (1) have flue gas into Mouth (2), the shell (1) on gas inlet (2) top is interior to be arranged with wet static dedusting device (3), steam-water separation dress from bottom to top Set (4), flue gas cooling condensing unit (5), demister (6) and Smoke-heating device (7).
2. flue gas ash removal as described in claim 1 takes off white integrated apparatus, it is characterised in that: wet static dedusting device (3) Including several anode tubes (8), anode tube (8) includes the anode and cathode disposed within that section is regular hexagon, anode Inner wall has graphite material, and the distance between anode and cathode 180mm, voltage 80kv, anode, cathode and setting are in shell The electrode connection of body (1) outside.
3. flue gas ash removal as described in claim 1 takes off white integrated apparatus, it is characterised in that: water separator (4) includes Isolation board in shell (1), the snorkel for having several ventholes on isolation board and being connected to vent seal are set (15), the top of snorkel (15) is equipped with tapered cap (13), between having between the gas outlet and tapered cap (13) of snorkel (15) Gap, shell (1) are equipped with discharge outlet (14), and the height of discharge outlet (14) is consistent with the height of isolation board (12).
4. flue gas ash removal as described in claim 1 takes off white integrated apparatus, it is characterised in that: flue gas is cooling condensing unit (5) Including the coil pipe on water separator (4) top is arranged, recirculated cooling water is connected in coil pipe.
5. flue gas ash removal as described in claim 1 takes off white integrated apparatus, it is characterised in that: demister (6) includes several The section of the blade of a superposition, blade is sinusoidal pattern, is made of PP material, is fixed in shell (1) by fixture.
6. flue gas ash removal as described in claim 1 takes off white integrated apparatus, it is characterised in that: Smoke-heating device (7) is snake Heat exchange of heat pipe, inside are connected with the saturated vapor of 0.3MPa, and coil heat exchanger is fixed in shell (1) by fixture.
7. flue gas ash removal as described in claim 1 takes off white integrated apparatus, it is characterised in that: gas inlet (2) and wet type are quiet It is equipped with uniform board between electrical dust collector device (3), enables flue gas evenly into wet static dedusting device (3).
8. flue gas ash removal as described in claim 1 takes off white integrated apparatus, it is characterised in that: wet static dedusting device (3) Several spray nozzles (9) are equipped between water separator (4), the water spraying direction of spray nozzle (9) is downward, quiet in wet type When electrical dust collector device (3) power failure is not reruned, the bottom of regular spraying-rinsing anode tube (8), shell (1) has sewage draining exit (10), sewage draining exit (10) and gas inlet (2) and exhaust gases passes are mutually isolated.
9. flue gas ash removal as described in claim 1 takes off white integrated apparatus, it is characterised in that: flue gas is cooling condensing unit (5) Flusher is equipped between demister (6), which includes the Flushing nozzle that several are upwardly or downwardly arranged (11).
CN201811225684.XA 2018-10-21 2018-10-21 Flue gas ash removal takes off white integrated apparatus Pending CN109078445A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109772124A (en) * 2019-03-27 2019-05-21 广东佳德环保科技有限公司 A kind of flue gas desulfurization and denitrification takes off white equipment
CN109876589A (en) * 2019-03-15 2019-06-14 海宁马桥大都市热电有限公司 The system and method for white purified treatment are taken off for Hazards in Power Plant flue gas

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Publication number Priority date Publication date Assignee Title
CN109876589A (en) * 2019-03-15 2019-06-14 海宁马桥大都市热电有限公司 The system and method for white purified treatment are taken off for Hazards in Power Plant flue gas
CN109772124A (en) * 2019-03-27 2019-05-21 广东佳德环保科技有限公司 A kind of flue gas desulfurization and denitrification takes off white equipment

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