CN109072865B - System for transporting and/or storing wind turbine blade shell half parts and related method - Google Patents

System for transporting and/or storing wind turbine blade shell half parts and related method Download PDF

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CN109072865B
CN109072865B CN201780028774.7A CN201780028774A CN109072865B CN 109072865 B CN109072865 B CN 109072865B CN 201780028774 A CN201780028774 A CN 201780028774A CN 109072865 B CN109072865 B CN 109072865B
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shell half
blade shell
blade
parts
section
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CN109072865A (en
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B.W.德瓦尔马勒菲
J.万德基
K.卡扎萨
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LM WP Patent Holdings AS
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LM WP Patent Holdings AS
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F03MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
    • F03DWIND MOTORS
    • F03D13/00Assembly, mounting or commissioning of wind motors; Arrangements specially adapted for transporting wind motor components
    • F03D13/40Arrangements or methods specially adapted for transporting wind motor components
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G57/00Stacking of articles
    • B65G57/02Stacking of articles by adding to the top of the stack
    • B65G57/03Stacking of articles by adding to the top of the stack from above
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60PVEHICLES ADAPTED FOR LOAD TRANSPORTATION OR TO TRANSPORT, TO CARRY, OR TO COMPRISE SPECIAL LOADS OR OBJECTS
    • B60P3/00Vehicles adapted to transport, to carry or to comprise special loads or objects
    • B60P3/40Vehicles adapted to transport, to carry or to comprise special loads or objects for carrying long loads, e.g. with separate wheeled load supporting elements
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05BINDEXING SCHEME RELATING TO WIND, SPRING, WEIGHT, INERTIA OR LIKE MOTORS, TO MACHINES OR ENGINES FOR LIQUIDS COVERED BY SUBCLASSES F03B, F03D AND F03G
    • F05B2260/00Function
    • F05B2260/02Transport, e.g. specific adaptations or devices for conveyance
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/70Wind energy
    • Y02E10/72Wind turbines with rotation axis in wind direction

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Sustainable Energy (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • General Engineering & Computer Science (AREA)
  • Wind Motors (AREA)
  • Packaging Of Machine Parts And Wound Products (AREA)

Abstract

A transportation system for transportation of blade shell half parts of a wind turbine blade, the blade shell half parts each having a tip end and a root end, wherein the transportation system comprises a frame assembly and a first set of one or more separator elements, the frame assembly comprising a first transportation frame, the first set of separator elements comprising a first main separator element configured to separate a first blade shell half part and a second blade shell half part adjacent to the first blade shell half part such that the second blade shell half part is at least partially stacked over the first blade shell half part. Further, a blade shell half system comprising a transport system and a plurality of blade shell half parts and related methods are disclosed.

Description

System for transporting and/or storing wind turbine blade shell half parts and related method
Technical Field
The present disclosure relates to the field of handling wind turbine blade components. In particular, the present disclosure relates to a system for transporting and/or storing blade shell half parts and a method of handling (e.g. transporting and/or storing) wind turbine blade parts.
Background
Wind turbine blades for horizontal axis wind turbines that generate electricity from wind power can be quite large, and today may exceed 70 meters in length and 4 meters in width. Typically, the blade is made of a fibre-reinforced polymer material and comprises an upwind side shell part and a downwind side shell part. Due to the size and fragility of these large rotor blades, the blades may be damaged during transportation and during handling. Such damage may severely degrade the performance of the blade. Therefore, the blades need to be carefully packaged to ensure that they are not damaged.
However, due to the increasing length of modern wind turbine blades, it becomes more and more complex and expensive to transport the assembled blades. For the total cost of manufacturing, transporting and mounting the wind turbine blade on the rotor of the wind turbine blade, it is not uncommon for the transportation cost to be as high as 20%. Furthermore, some blades are transported to the installation site by different transport means, for example by truck, train and ship. Some of these transportation means may have limitations on large loads, maximum height, maximum width, maximum distance between transportation frames or supports, e.g. as specified by local regulations. Thus, there is a logistics problem of providing a transportation solution suitable for various transportation means.
Overall, there is a need to make the transport solution simpler, safer and cheaper. The prior art shows various solutions for transporting more than one rotor blade using a single container or other packaging system, which is a significant way to reduce the transportation costs. However, the above limitations and limitations may increase the difficulty of transporting multiple blades using the same packaging system.
It is therefore an object of the present invention to obtain a new method and system for storing and/or transporting a plurality of wind turbine blades which overcomes or ameliorates at least one of the disadvantages of the prior art or which provides a useful alternative.
Disclosure of Invention
Accordingly, a transportation system for transportation and/or storage of blade shell half parts of a wind turbine blade, the blade shell half parts each having a tip end and a root end, is provided, wherein the transportation system comprises a frame assembly comprising a first transportation frame and a first set of one or more separator elements. The first set of separator elements comprises a first primary separator element configured to separate a first blade shell half-section and a second blade shell half-section adjacent to the first blade shell half-section. The first and second blade shell half-parts may be separable such that the second blade shell half-part is at least partially stacked over the first blade shell half-part.
Also provided is a blade shell half-component system comprising a transport system as described herein and a plurality of blade shell half-components each having a tip end and a root end and comprising a first blade shell half-component and a second blade shell half-component, wherein the first blade shell half-component and the second blade shell half-component are stacked on a frame assembly of the transport system.
Furthermore, a method for transporting and/or storing a plurality of blade shell half parts is provided, the method comprising:
supporting the first blade shell half with a frame assembly comprising a first transport frame;
arranging a first primary separator element on a surface of the first blade shell half; and is
The second blade shell half-parts are stacked on the first main separator element.
The disclosed systems and methods enable more volume efficient transportation and/or storage of blade shell half parts for wind turbine blades. In particular, providing a reduced height transport frame for a given number of blade shell halves allows for a relatively easy handling of the transport frame. The present disclosure relates to transportation and/or storage of blade shell half parts that are not assembled into a wind turbine blade.
The blade shell half-parts extend from a root end to a tip end and comprise a root region, a transition region and an airfoil region. The transition region of the blade shell half comprises a shoulder defining a maximum chord line of the blade shell half.
The method and/or system advantageously involves transportation and storage, such as road transport, rail transport and/or sea transport, of the blade shell half parts, e.g. having a blade length of at least 40 meters, or at least 45 meters, or even at least 50 meters. The method and/or system are particularly suitable for handling blade shell halves by lifting. The blade shell halves may be pre-curved such that when assembled into a blade and mounted on a horizontal wind turbine in an unloaded state in a windward configuration, they will curve forward from the rotor plane such that the tip-to-tower clearance increases. The blade shell half-parts have a tip end and a root end, having an inner surface and an outer surface. The inner surface of the blade shell half parts is a surface which is not exposed to the environment when the blade shell half parts are assembled into a wind turbine blade. The outer surface of the blade shell half parts is the surface that is exposed to the environment when the blade shell half parts are assembled into a wind turbine blade.
The transport system comprises a frame assembly comprising at least a first transport frame. The frame assembly has a first end and a second end and extends along a longitudinal axis. The frame assembly may comprise a second transport frame and/or a third transport frame. The first transport frame may optionally be connected to the second transport frame in a detachable or hingedly connected manner. The second transport frame, if present, may optionally be connected to the third transport frame in a detachable or articulated connection. The detachable transport frame enables the transport system to be detached when not in use, i.e. the transport system can take up less space during return transport, whereas the hinged transport frame enables the frame assembly to be easily reconfigured, e.g. stacked, for a more convenient configuration for return transport, e.g. reduced length and slightly increased height.
The transport frame, such as the first transport frame and/or the second transport frame, has a first end and a second end. The transport frame, such as the first transport frame and/or the second transport frame, may comprise a frame body and at least one support element. The at least one support element comprises a first support element configured to support a surface of the blade shell half. The first support element may be configured to support an outer or inner surface of the blade shell half part, such as a root region and/or a transition region of the blade shell half part. The at least one support element may comprise a second support element and/or a third support element configured to support a surface of the blade shell half. The second support element and/or the third support element may be configured to support an outer or inner surface of the blade shell half part, such as a transition region and/or an airfoil region of the blade shell half part.
The frame assembly may comprise a first side wall and/or a second side wall. The side walls of the frame assembly increase the rigidity of the transportation system and may provide protection for the blade shell half parts. The side walls may optionally be connected to the frame body of the first transport frame in a detachable connection. The detachable connection of the side walls allows the transportation system to be detached when transporting/storing the blade shell half parts.
The frame assembly may include one or more support arms. The support arm may optionally be connected to the frame body of the first transport frame and/or the further transport frame in a detachably connected manner. The support arm may be extendable, e.g. telescopic. The support arm may be L-shaped with the short side mounted horizontally to the frame body, e.g. such that the long side of the support arm is substantially vertical (25 degrees from vertical). The detachable connection of the support arms allows the transportation system to be detached when transporting/storing the blade shell half parts. The support arms may be configured to prevent lateral displacement of the blade shell half parts during transportation. The support arms may be distributed longitudinally along a longitudinal axis of the frame assembly.
Thus, when the transportation system for supporting the blade shell half parts is not in use, reduced transportation and handling costs of the transportation system are provided.
The transport system comprises one or more sets of separator elements. A set of separator elements, such as a first set of separator elements, may comprise one or more separator elements, such as one, two, three, four, five, six or more separator elements. The transport system comprises a first set of separator elements comprising a first main separator element. The first set of separator elements may comprise a first stage separator element. The first set of separator elements may comprise a first tertiary separator element. The first set of separator elements may comprise a first quaternary separator element. The first set of separator elements may comprise a first five-stage separator element.
The first set of separator elements, or at least a portion thereof, may be configured such that at least a portion of the second blade shell half-part is received within the cavity of the first blade shell half-part. For example, the first main separator element may be configured such that a portion of the root region and/or the transition region of the second blade shell half-part is accommodated within a cavity of the root region of the first blade shell half-part. In one or more exemplary transport systems, the first main separator element may be configured such that a portion of the airfoil region of the second blade shell half-part is accommodated within a cavity of the root region and/or the transition region of the first blade shell half-part.
The separator element, or at least a portion thereof, may be made of a polymer. Suitable polymers include polyethylene, polypropylene, polyester, and polyurethane. The polymer may be a foamed polymer.
The separator element may comprise a convex or concave surface configured to contact the inner surface of the blade shell half. Furthermore, the separator element may comprise a convex or concave surface configured to contact an inner or outer surface of an adjacent blade shell half. For example, the first primary separator element may comprise a convex surface configured to contact an inner surface of the first vane housing half. In a transportation system for a first blade shell half having a downwardly facing inner surface, the first main separator element may comprise a concave surface configured to contact an outer surface of the first blade shell half. In one or more exemplary transportation systems, the first main separator element comprises a convex surface configured to contact an inner surface of the second blade shell half-section or a concave surface configured to contact an outer surface of the second blade shell half-section.
The first set of separator elements may be configured to separate a first blade shell half-section from a second blade shell half-section adjacent to the first blade shell half-section, e.g. such that an inner surface of the first blade shell half-section faces an outer surface of the second blade shell half-section. Of course, it should be noted that the blade shell half-parts may be stacked such that the outer surface of a first blade shell half-part faces the inner surface of a second blade shell half-part, e.g. in a configuration where the inner surfaces of the blade shell half-parts face downwards. Such a configuration may be useful when stacking blade shell halves of the same type.
The first set of separator elements may be configured to separate a first blade shell half-section from a second blade shell half-section adjacent to the first blade shell half-section, e.g. such that an inner surface of the first blade shell half-section faces an inner surface of the second blade shell half-section. Such a configuration may be useful for different types of blade shell halves.
The transport system may comprise a second set of one or more separator elements comprising a second main separator element configured to separate a second blade shell half-section and a third blade shell half-section adjacent to the second blade shell half-section.
The second set of separator elements may comprise a second stage separator element. The second set of separator elements may comprise a second tertiary separator element. The second set of separator elements may comprise a second quaternary separator element. The second set of separator elements may comprise a second five-stage separator element.
The second set of separator elements, or at least a portion thereof, may be configured such that at least a portion of the third blade shell half is received within the cavity of the second blade shell half. For example, the second main separator element may be configured such that a portion of the root region and/or the transition region of the third blade shell half-part is received within a cavity of the root region of the second blade shell half-part.
The second main separator element may comprise a convex surface configured to contact an inner surface of the second blade shell half-part. In a transportation system for a second blade shell half-part having a downwardly facing inner surface, the second main separator element may comprise a concave surface configured to contact an outer surface of the second blade shell half-part. In one or more exemplary transport systems, the second primary separator element comprises a convex surface configured to contact an inner surface of the third blade housing half part or a concave surface configured to contact an outer surface of the third blade housing half part.
The second set of separator elements may be configured to separate the second blade shell half-section from a third blade shell half-section adjacent to the second blade shell half-section, e.g. such that an inner surface of the second blade shell half-section faces an outer surface of the third blade shell half-section. Such a configuration may be useful when stacking blade shell halves of the same type.
The second set of separator elements may be configured to separate the second blade shell half-section from a third blade shell half-section adjacent to the second blade shell half-section, e.g. such that an inner surface of the second blade shell half-section faces an inner surface of the third blade shell half-section. Such a configuration may be useful for different types of blade shell halves.
The transport system may comprise at least three sets of separator elements, wherein each set of separator elements is configured to separate two adjacent blade shell half parts.
The transport system may comprise a third set of one or more separator elements comprising a third main separator element configured to separate a third blade shell half part and a fourth blade shell half part adjacent to the third blade shell half part.
The transport system may comprise a fourth set of one or more separator elements comprising a fourth main separator element configured to separate a fourth blade shell half and a fifth blade shell half adjacent to the fourth blade shell half.
The transport system may comprise a fifth set of one or more separator elements comprising a fifth main separator element configured to separate a fifth blade shell half and a sixth blade shell half adjacent to the fifth blade shell half. The transportation system comprising five sets of separator elements advantageously allows all blade shell half parts for a three-blade wind turbine to be stacked on the same frame assembly.
The blade shell half-component system comprises a plurality of blade shell half-components including a first blade shell half-component and a second blade shell half-component. The blade shell half may be one of two different types. The first type is an upwind side shell half-part (or pressure side shell half-part), i.e. configured to form the upwind side of the wind turbine blade. The second type is a downwind side shell half-part (or suction side shell half-part), i.e. configured to form the downwind side of the wind turbine blade. The blade shell half parts may be directed in a first direction, i.e. the root ends of the blade shell half parts are arranged near the first end of the frame assembly. The blade shell half parts may be directed in the second direction, i.e. the tips of the blade shell half parts are arranged near or at the first end of the frame assembly.
In one or more exemplary blade shell half-component systems, the separator elements of the first set of separator elements are distributed along the longitudinal axis between the root end and the tip end of the first blade shell half-component.
In one or more exemplary blade shell half-component systems, the first main separator element and the second main separator element at least partially overlap in the longitudinal direction. In other words, the first and second primary separator elements may be arranged at the same or substantially the same longitudinal position, or longitudinally aligned. In one or more exemplary blade shell half-component systems, the first and second stage separator elements at least partially overlap in the longitudinal direction. The overlapping separator elements prevent or at least reduce mechanical stress on the blade shell half parts arranged between the separator elements.
The first and second blade shell half-parts may be stacked or arranged in a root end to root arrangement, i.e. the first and second blade shell half-parts point in the same direction.
The first and second blade shell half-parts may be stacked or arranged in a root end to tip end arrangement, i.e. the first and second blade shell half-parts point in different directions (first or second direction).
In one or more exemplary blade shell half systems, all blade shell half may be arranged in an alternating root end to tip arrangement, i.e. adjacent blade shell half are pointing in different directions (first or second direction). In one or more exemplary blade shell half-part systems, the plurality of blade shell half-parts may be arranged in a combined root-to-root and root-to-tip arrangement, i.e. with adjacent blade shell half-parts pointing in different directions (first or second directions).
In a blade shell half system, at least a portion of a blade shell half may be accommodated within a cavity of an adjacent blade shell half.
The first blade shell half may be of a first type or a second type.
The second blade shell half-parts may be of a first type or a second type. The first and second blade shell half-parts may be the same type of blade shell half-part or different types of blade shell half-parts. The second blade shell half-part may be adjacent to the first blade shell half-part.
In a blade shell half system, at least a portion of the second blade shell half may be accommodated within a cavity of the first blade shell half. For example, a portion of the root region and/or the transition region of the second blade shell half-part may be accommodated within the root region cavity of the first blade shell half-part. In one or more exemplary blade shell half-part systems, a portion of an airfoil region of a second blade shell half-part may be received within a root region cavity of a first blade shell half-part.
The plurality of blade shell half parts may comprise at least three blade shell half parts of a first type and/or at least three blade shell half parts of a second type.
The plurality of vane housing halves may include a third vane housing half. The third blade housing half-part may be of the first type or the second type. The third blade shell half-section may be adjacent to the second blade shell half-section. In one or more exemplary blade shell half-member systems having second and third blade shell half-members, at least a portion of the third blade shell half-member may be received within a cavity of the second blade shell half-member. For example, a portion of the root region and/or transition region of the third blade shell half-part may be received within the root region cavity of the second blade shell half-part. In one or more exemplary blade shell half-member systems having second and third blade shell half-members, a portion of the airfoil region of the third blade shell half-member may be received within the root region cavity of the second blade shell half-member.
The plurality of blade shell half parts may comprise a fourth blade shell half part. The fourth blade shell half may be of the first type or of the second type. The fourth vane housing half can be adjacent to the third vane housing half. In one or more exemplary blade shell half-component systems having third and fourth blade shell half-components, at least a portion of the fourth blade shell half-component may be housed within a cavity of the third blade shell half-component. For example, a portion of the root region and/or the transition region of the fourth blade shell half-part may be accommodated within a root region cavity of the third blade shell half-part. In one or more exemplary blade shell half-component systems having third and fourth blade shell half-components, a portion of the airfoil region of the fourth blade shell half-component may be received within the root region cavity of the third blade shell half-component.
The plurality of blade shell half parts may comprise a fifth blade shell half part. The fifth blade shell half may be of the first type or of the second type. The fifth blade shell half may be adjacent to the fourth blade shell half.
The plurality of blade shell halves may include a sixth blade shell half. The sixth blade housing half may be of the first type or the second type. The sixth blade shell half may be adjacent to the fifth blade shell half.
In one or more exemplary blade shell half-part systems, the blade shell half-parts may be arranged such that an inner surface of a blade shell half-part faces an outer surface of an adjacent blade shell half-part. Thus, the first blade shell half-part may be arranged such that the inner surface of the first blade shell half-part faces the outer surface of the second blade shell half-part. Furthermore, the second blade shell half-part may be arranged such that an inner surface of the second blade shell half-part faces an outer surface of the third blade shell half-part. It may be advantageous if the second blade shell half-part and the third blade shell half-part are of the same type.
In one or more exemplary blade shell half-part systems, the blade shell half-parts may be arranged such that the inner surface of a blade shell half-part faces the inner surface of an adjacent blade shell half-part. Thus, the first blade shell half-section may be arranged such that the inner surface of the first blade shell half-section faces the inner surface of the second blade shell half-section. It may be advantageous if the first and second blade shell half-parts are arranged in a root end to tip end arrangement and/or are of different types.
In one or more exemplary blade shell half-part systems, the blade shell half-parts may be arranged at a longitudinal distance from adjacent blade shell half-parts pointing in the same direction. The longitudinal distance is measured along a longitudinal axis of the frame assembly. For example, in a root end to root end configuration, the second blade shell half-section may be arranged at a longitudinal distance from the first blade shell half-section. In other words, the first and second blade shell half-parts may be longitudinally movable.
In one or more exemplary blade shell half-part systems, one or more wind turbine blade assemblies, such as shear webs, may be arranged between two adjacent blade shell half-parts, such as between a first and a second blade shell half-part and/or between a third and a fourth blade shell half-part.
An exemplary blade shell half-part configuration (Emb 1, Emb 2, …, Emb 9) of the blade shell half-part system is shown in table 1 below, where T1 denotes that the blade shell half-part is of a first type (upwind side) and T2 denotes that the blade shell half-part is of a second type (downwind side). Furthermore, a denotes that the blade shell half parts are arranged with the outer surfaces facing downwards and pointing in a first direction, B denotes that the blade shell half parts are arranged with the outer surfaces facing downwards and pointing in a second direction, C denotes that the blade shell half parts are arranged with the inner surfaces facing downwards and pointing in the first direction, and D denotes that the blade shell half parts are arranged with the inner surfaces facing downwards and pointing in the second direction.
TABLE 1 exemplary bucket casing half configuration
Figure 563209DEST_PATH_IMAGE002
The method comprises supporting a first blade shell half with a frame assembly comprising a first transport frame. The act of supporting the first blade shell half with the frame assembly may comprise supporting a root region and/or a transition region of the first blade shell half with the first support element of the first transport frame, for example an outer surface and/or an inner surface of the root region and/or the transition region. The act of supporting the first blade shell half with a frame assembly comprising the first transport frame may comprise supporting an airfoil region of the first blade shell half with the second support element, e.g. an outer surface and/or an inner surface of the airfoil region. The act of supporting the first blade shell half with a frame assembly comprising the first transport frame may comprise supporting a transition region and/or an airfoil region, such as an outer surface and/or an inner surface, of the first blade shell half with a third support element.
The method may include supporting the first blade shell half with a second transport frame. The act of supporting the first blade shell half with the second transport frame may comprise supporting an airfoil region of the first blade shell half with the first support element of the second transport frame, for example an outer surface and/or an inner surface of the airfoil region.
The method may comprise supporting the first blade shell half with a third transport frame. The act of supporting the first blade shell half with the third transport frame may comprise supporting a transition region and/or an airfoil region, such as an outer surface and/or an inner surface, of the first blade shell half with the first support element of the third transport frame.
The method comprises arranging a first primary separator element on a surface, such as an outer surface or and an inner surface, of the first blade shell half. The action of arranging the first main separator element on the surface of the first blade shell half may comprise arranging the first main separator element in the root region and/or in the transition region of the first blade shell half.
The method may comprise arranging a first two-stage separator element on a surface of the first blade shell half-member, e.g. an outer surface or and an inner surface, and stacking the second blade shell half-member on the first two-stage separator element. The action of arranging the first two-stage separator element on the surface of the first blade shell half may comprise arranging the first two-stage separator element in an airfoil region of the first blade shell half.
The method may comprise arranging a first tertiary separator element on a surface, e.g. an outer or inner surface, of a first blade shell half-part and stacking a second blade shell half-part on the first tertiary separator element. The act of arranging the first tertiary separator element on the surface of the first blade shell half may comprise arranging the first tertiary separator element in a transition region and/or an airfoil region of the first blade shell half.
The method comprises stacking the second blade shell half-member on the first main separator element. The method may comprise stacking the second blade shell half-part on the first main separator element such that at least a portion of the second blade shell half-part is accommodated within the cavity of the first blade shell half-part and/or such that at least a portion of the first blade shell half-part is accommodated within the cavity of the second blade shell half-part.
The method may comprise arranging a second main separator element on a surface of the second blade shell half-part, and stacking a third blade shell half-part on the second main separator element. The method may comprise arranging a second main separator element on a surface of the second blade shell half-part, and stacking the third blade shell half-part on the second main separator element such that at least a portion of the third blade shell half-part is housed within the cavity of the second blade shell half-part and/or such that at least a portion of the second blade shell half-part is housed within the cavity of the third blade shell half-part.
In the system and/or method, the blade shell half parts may be arranged such that the tip end of a blade shell half part arranged root end to tip end extends beyond the root end of an adjacent blade shell half part. For example, the second blade shell half-section may be arranged such that the tip end of the second blade shell half-section, arranged root end to tip end, extends beyond the root end of the first blade shell half-section.
The first and second blade shell half-parts may be arranged substantially parallel to each other and oriented in opposite directions.
According to one or more advantageous embodiments, the first and second blade shell half-parts are stacked and/or arranged on top of each other, i.e. such that the second blade shell half-part is arranged above the first blade shell half-part. Advantageously, the first and second blade shell half-parts are arranged such that the chord planes of their respective tips are arranged substantially horizontally. By "substantially horizontal" it is meant that the chord plane can vary to +/-25 degrees to horizontal.
The frame assembly comprising the first transport frame and/or the further transport frames may be used as a handling tool, so that two or more blade shell half parts may be handled at one time without stressing the blade shell half parts.
In one of the exemplary transport systems, the longitudinal extent of the first transport frame is at least 5 meters. Preferably, the width of the first transport frame is equal to or larger than the bolt circle diameter of the blade shell half to be arranged on the first transport frame. In one or more exemplary transport systems, the longitudinal extent of the frame assembly is at least 30 meters, such as at least 40 meters, such as even at least 50 meters.
The transport system is preferably used for transporting a material having a pre-bendΔyAnd/or a meandering (swept) blade shell half.
It should be appreciated that any of the above features may be combined in any embodiment of the systems and methods as described.
Detailed Description
The invention will be explained in detail below with reference to the drawing, in which
Figure 1 shows a wind turbine as shown in the figure,
figure 2 shows a schematic view of a wind turbine blade,
figure 3 shows a schematic view of an airfoil profile,
figure 4 shows a schematic view of a wind turbine blade from above and from the side,
figure 5 shows a schematic side view of an exemplary blade shell half system according to the invention,
figure 6 shows a schematic top view of the blade shell half system of figure 5,
figure 7 shows a schematic perspective view of the blade shell half system of figure 5,
figure 8 shows a schematic side view of an exemplary blade shell half system according to the invention,
figure 9 shows a schematic top view of the blade shell half system of figure 8,
figure 10 shows a schematic perspective view of the blade shell half system of figure 8,
figure 11 shows a schematic side view of an exemplary blade shell half system according to the present invention,
figure 12 shows a schematic top view of the blade shell half system of figure 11,
figure 13 shows a schematic perspective view of the blade shell half system of figure 11,
figure 14 shows a schematic side view of an exemplary blade shell half system according to the present invention,
FIG. 15 shows a schematic top view of the blade shell half-component system of FIG. 14, an
Fig. 16 shows a schematic perspective view of the blade shell half system of fig. 15.
The invention relates to transportation and storage of blade shell halves for wind turbine blades of a Horizontal Axis Wind Turbine (HAWT).
Fig. 1 shows a conventional modern windward wind turbine according to the so-called "danish concept" with a tower 4, a nacelle 6 and a rotor with a substantially horizontal rotor shaft. The rotor comprises a hub 8 and three blades 10 extending radially from the hub 8, each blade having a blade root 16 closest to the hub and a blade tip 14 furthest from the hub 8. The rotor has a radius denoted by R.
FIG. 2 illustrates a schematic view of an exemplary wind turbine blade 10. The wind turbine blade 10 has the shape of a conventional wind turbine blade having a root end and a tip end and comprises: a root region 30 closest to the hub, a profiled or airfoil region 34 furthest away from the hub, and a transition region 32 between the root region 30 and the airfoil region 34. The blade 10 includes a leading edge 18 and a trailing edge 20, the leading edge 18 facing in the direction of rotation of the blade 10 and the trailing edge 20 facing in the opposite direction of the leading edge 18 when the blade is mounted on the hub.
The airfoil region 34 (also referred to as the profiled region) has an ideal or nearly ideal blade shape with respect to generating lift, while the root region 30 has a substantially circular or elliptical cross-section due to structural considerations, for example, making it easier and safer to mount the blade 10 to the hub. The diameter (or chord) of the root region 30 may be constant along the entire root region 30. The transition region 32 has a transition profile that gradually changes from the circular or elliptical shape of the root region 30 to the airfoil profile of the airfoil region 34. The chord length of the transition region 32 generally increases with increasing distance r from the hub. The airfoil region 34 has an airfoil profile with a chord extending between the leading edge 18 and the trailing edge 20 of the blade 10. Width of chord with distance from hubrIs increased byAnd decreases.
The shoulder 40 of the blade 10 is defined as the location where the blade 10 has its maximum chord length. Shoulder 40 is generally disposed at the boundary between transition region 32 and airfoil region 34.
It should be noted that chords of different sections of the blade typically do not lie in a common plane, as the blade may twist and/or bend (i.e. pre-bend), providing a chord plane with a correspondingly twisted and/or curved course, which is most often the case to compensate for the local velocity of the blade depending on the radius from the hub.
The wind turbine blade 10 comprises a shell made of fibre-reinforced polymer comprising two blade shell half parts and is typically manufactured as a pressure side or upwind side blade shell half part 24 and a suction side or downwind side blade shell half part 26 glued together along a bond line 28, wherein the bond line 28 extends along the trailing edge 20 and the leading edge 18 of the blade 10.
Fig. 3 and 4 depict parameters that may be used to explain the geometry of blade shell halves stored and transported according to the invention.
FIG. 3 shows a schematic view of an airfoil profile 50 of a typical blade of a wind turbine depicted with various parameters, which are generally used to define the geometry of the airfoil. The airfoil profile 50 has a pressure side 52 and a suction side 54, which in use, i.e. during rotation of the rotor, typically face a windward (or upwind) side and a leeward (or downwind) side, respectively. The airfoil 50 has a chord 60, the chord 60 having a chord length extending between the leading edge 56 and the trailing edge 58 of the bladec. The airfoil 50 has a thicknesstWhich is defined as the distance between the pressure side 52 and the suction side 54. Thickness of airfoiltVarying along chord 60. The deviation from the symmetrical profile is represented by the camber line 62, which camber line 62 is the median line through the airfoil profile 50. The centerline may be obtained by drawing an inscribed circle from the leading edge 56 to the trailing edge 58. The median line follows the center of these inscribed circles and the deviation or distance from the chord 60 is called the vault heightf. The asymmetry can also be defined by using parameters called the upper camber (or suction side camber) and the lower camber (or pressure side camber), whereThe upper camber and the lower camber are defined as the distances from the chord 60 to the suction side 54 and the pressure side 52, respectively.
The airfoil profile is typically characterized by the following parameters: chord lengthcMaximum arch heightfMaximum arch heightfPosition ofd f Maximum airfoil thicknesst(which is the maximum diameter of the inscribed circle along the median arch line 62), maximum thicknesstPosition ofd t And a nose radius (not shown). These parameters are generally defined as chord lengthscThe ratio of. Thus, local relative blade thicknesst/cGiven as the local maximum thicknesstWith local chord lengthcThe ratio of (a) to (b). In addition, the position of the maximum pressure side camberd p May be used as a design parameter, of course, the location of the maximum suction side camber may also be used as a design parameter.
Fig. 4 shows further geometric parameters of the blade and of the blade shell half-parts. The blades and blade shell halves having a total blade lengthL. As shown in fig. 3, the root end is in positionr= 0 and the tip is located atr=LTo (3). The shoulders 40 of the blade shell halves are in positionr=L w And has a shoulder widthWWherein the shoulder is wideWEqual to the chord length at the shoulder 40. The diameter of the root is defined asX. In addition, the blade/blade shell half is provided with a pre-bend, defined as Δ y, which corresponds to an out-of-plane yaw with respect to the pitch axis 22 of the blade.
Over time, the blades become longer and longer, and may now exceed 70 meters in length. In addition, the root diameter of the blade increases. The length of the blade, the root diameter and the shape, curvature and pre-curvature of the blade relative to the shoulder make it increasingly difficult to transport the blade, especially if a plurality of blades are to be transported and stored together. The shape and size of the blades also limits how closely the blades can be stored in a stacked array.
Fig. 5 to 7 show different schematic views of an exemplary blade shell half part system for transporting and storing a plurality of blade shell half parts according to the present invention. The blade shell half-component system 100 includes a transportation system 102 and a plurality of blade shell half-components including a first blade shell half-component 104, a second blade shell half-component 106, and an optional third blade shell half-component 108. The blade shell half parts 104, 106, 108 are of a first type (upwind side). Each blade shell half 104, 106, 108 has a tip end 110 and a root end 112. The transport system 102 comprises a frame assembly 114, the frame assembly 114 comprising a first transport frame 116, the first transport frame 116 comprising a frame body 118 and at least one support element configured to support an outer surface 120 of the first blade shell half 104. The root ends of the blade shell half parts 104, 106, 108 are arranged at the first end 121 of the frame assembly, pointing in a first direction. The at least one support element comprises a first support element 122, a second support element 124, a third support element 126, a fourth support element 128 and a fifth support element 130 distributed longitudinally along the first blade shell half 104. The support elements 122, 124, 126, 128, 130 are preferably made of or at least comprise foamed polymer and each have a surface, such as a concave surface, configured to contact and support the outer surface 120 of the first blade shell half 104. The support member is mounted, e.g., removably mounted, on the frame body 118 of the first transport frame 116.
In the blade shell half system 100, the blade shell half parts 104, 106, 108 are stacked on the frame assembly 114 in a root end to root end configuration with the outer surfaces of the blade shell half parts facing downwards. More blade shell half parts may be stacked on top of the third blade shell half part 108. The inner surface of the first blade shell half 104 faces the outer surface of the adjacent second half shell 106 and the inner surface of the second blade shell half 106 faces the outer surface of the adjacent third half shell 108. The root ends of the blade shell half- parts 104, 106, 108 are longitudinally aligned along a longitudinal axis indicated by the dashed line X in fig. 6.
The transportation system 102 comprises a first set of one or more separator elements arranged between and separating a first blade shell half-part 104 and a second blade shell half-part 106. The first set of separator elements comprises a first main separator element 132, the first main separator element 132 being configured and arranged to separate the first blade shell half-part 104 and a second blade shell half-part 106 adjacent to the first blade shell half-part such that the second blade shell half-part is at least partially stacked over the first blade shell half-part. The first separator element 132 is arranged in the root region and/or the transition region of the first blade shell half-part 104 such that a portion of the root region of the second blade shell half-part 106 is accommodated within the root region cavity of the first blade shell half-part 104, see fig. 7. In the illustrated system, the first set of separator elements includes five separator elements 132, 134, 136, 138, 140. Each separator element 132, 134, 136, 138, 140 at least partially overlaps the respective support element 122, 124, 126, 128, 130 in a longitudinal direction parallel to the longitudinal axis X.
The first set of separator elements is configured to contact an inner surface of the first blade shell half 104 and configured to contact an outer surface of the second blade shell half 106.
The first primary separator element 132 and the first secondary separator element 134 each comprise a convex surface configured to contact the inner surface of the first vane housing half 104. In addition, the first main separator element 132 and the first secondary separator element 134 each comprise a concave surface configured to contact the outer surface of the second blade shell half-part 106.
The transport system 102 comprises a second set of one or more separator elements arranged between and separating the second blade shell half-part 106 and the third blade shell half-part 108. The second set of separator elements comprises a second main separator element 142, the second main separator element 132 being configured and arranged to separate the second blade shell half-part 106 and a third blade shell half-part 108 adjacent to the second blade shell half-part such that the third blade shell half-part is at least partially stacked over the second blade shell half-part. The second main separator element 142 is arranged in the root region and/or in the transition region of the second blade shell half-part 106 such that a part of the root region of the third blade shell half-part 108 is accommodated within the root region cavity of the second blade shell half-part 106, see fig. 7. In the illustrated system, the second set of separator elements includes five separator elements 142, 144, 146, 148, 150. Each separator element 142, 144, 146, 148, 150 at least partially overlaps the respective support element 122, 124, 126, 128, 130 in a longitudinal direction parallel to the longitudinal axis X.
The second set of separator elements is configured to contact an inner surface of the second blade shell half-part 106 and configured to contact an outer surface of the third blade shell half-part 108.
The second main separator element 142 and the second secondary separator element 144 each comprise a convex surface configured to contact the inner surface of the second blade shell half-part 106. Additionally, the second primary separator element 142 and the second secondary separator element 144 each comprise a concave surface configured to contact an outer surface of the third blade housing half 108.
Although the above embodiments have been described in relation to a first type (upwind side) of blade shell half, it is clear that similar embodiments can be used for a second type (downwind side) of shell half. Thus, the first type and the second type of blade shell half parts may be transported to the assembly or installation site of the wind turbine, respectively.
Fig. 8 to 10 show different schematic views of an exemplary blade shell half part system for transporting and storing a plurality of blade shell half parts according to the present invention, similar to the blade shell half part system 100. In the blade shell half system 200, the second blade shell half-part 106 is arranged at a longitudinal distance from the first shell blade half-part 104. In addition, the third shell blade half 108 is arranged at a longitudinal distance from the second shell blade half 106. In other words, the positions of the blade shell halves are mutually displaced in the longitudinal direction.
In one or more exemplary blade shell half-part systems, the blade shell half-parts may be arranged at a longitudinal distance from adjacent blade shell half-parts pointing in the same direction. The longitudinal distance is measured along a longitudinal axis of the frame assembly. For example, in a root end to root end configuration, the second blade shell half-section may be arranged at a longitudinal distance from the first blade shell half-section. In other words, the first and second blade shell half-parts may be longitudinally movable.
Fig. 11 to 13 show different schematic views of an exemplary blade shell half part system for transporting and storing a plurality of blade shell half parts according to the present invention. The blade shell half-component system 300 includes the transportation system 102 and a plurality of blade shell half-components including a first blade shell half-component 104, a second blade shell half-component 106, a third blade shell half-component 108, a fourth blade shell half-component 152, a fifth blade shell half-component 154, and a sixth blade shell half-component 156. The blade shell half parts 104, 106, 108 are of a first type (upwind side) and the blade shell half parts 152, 154, 156 are of a second type (downwind side). Each blade shell half 104, 106, 108, 152, 154, 156 has a tip end 110 and a root end 112. The transport system 102 comprises a frame assembly 114, the frame assembly 114 comprising a first transport frame 116, the first transport frame 116 comprising a frame body 118 and at least one support element configured to support an outer surface 120 of the first blade shell half 104. The root ends of the blade shell half parts 104, 108 and 154 are arranged at the first end 121 of the frame assembly, pointing in a first direction. The tips of the blade shell half parts 106, 152, 156 are arranged at the first end 121 of the frame assembly, the blade shell half parts 106, 152, 156 pointing in a second direction opposite to the first direction.
The at least one support element comprises a first support element 122, a second support element 124, a third support element 126, a fourth support element 128 and a fifth support element 130 distributed longitudinally along the first blade shell half 104. The support elements 122, 124, 126, 128, 130 are preferably made of or at least comprise foamed polymer and each have a surface, such as a concave surface, configured to contact and support the outer surface 120 of the first blade shell half 104. The support member is mounted, e.g., removably mounted, on the frame body 118 of the first transport frame 116.
In the blade shell half-component system 300, the blade shell half- components 104, 106, 108, 152, 154, 156 are stacked or arranged on the frame assembly 114 in an alternating root-to-tip configuration with the outer surfaces of the blade shell half-components facing downward. In other blade shell half systems, the inner surfaces of the second type (downwind side) of blade shell halves 152, 154, 156 may face downward. The blade shell half component system 300 may advantageously include a blade shell half component for a full three-blade HAWT.
In the blade shell half system 300, the outer surface of each blade shell half 104, 106, 108, 152, 154, 156 faces downwards. Furthermore, the blade shell half parts are arranged such that the tip end of each blade shell half part 104, 106, 108, 152, 154, 156 extends beyond the root end of the adjacent blade shell half part.
In blade shell half-member system 300, transport system 102 includes a first set of five separator elements disposed between and separating first and second blade shell half- members 104, 106, a second set of five separator elements disposed between and separating second and third blade shell half- members 106, 108, a third set of five separator elements disposed between and separating third and fourth blade shell half- members 108, 152, a fourth set of five separator elements disposed between and separating fourth and fifth blade shell half- members 152, 154, and a fifth set of five separator elements disposed between and separating fifth and sixth blade shell half- members 154, 156. Each separator element of one set of separator elements at least partially overlaps a respective separator element of the other sets of separator elements. For example, the third separator element of each set of separator elements at least partially overlaps the third separator elements of the other sets of separator elements.
Fig. 14 to 16 show different schematic views of an exemplary blade shell half system for transporting and storing a plurality of blade shell half parts according to the present invention. The blade shell half system 400 comprises a transportation system 102 and a plurality of blade shell halves comprising at least four blade shell halves. The blade shell half-member system 400 includes first, second, third, and fourth blade shell half- members 104, 106, 108, 152 of the same type (upwind side) arranged in alternating root end to tip.
In the blade shell half system 400, the outer surface of each blade shell half 104, 106, 108, 152 faces downwards. Furthermore, the blade shell half parts are arranged such that the tip end of each blade shell half part 104, 106, 108, 152 extends beyond the root end of the adjacent blade shell half part.
In blade shell half system 400, transport system 102 includes a first set of five separator elements disposed between and separating first blade shell half 104 and second blade shell half 106, a second set of five separator elements disposed between and separating second blade shell half 106 and third blade shell half 108, and a third set of five separator elements disposed between and separating third blade shell half 108 and fourth blade shell half 152. Each separator element of one set of separator elements at least partially overlaps a respective separator element of the other sets of separator elements. For example, the third separator element of each set of separator elements at least partially overlaps the third separator elements of the other sets of separator elements.
The invention has been described with reference to the preferred embodiments. The scope of the invention is not, however, limited to the embodiments shown, but variations and modifications may be made without departing from the scope of the invention as defined by the following claims. The present invention is not limited to the embodiments described herein, but may be modified or adjusted without departing from the scope of the present invention. For example, it should be noted that the embodiments are described for configurations in which the blade shell half-parts are arranged with their inner surfaces facing upwards. However, it will be appreciated that the blade shell half-parts, or at least parts of the blade shell half-parts, may equally be arranged in a configuration with the inner surface facing downwards. It is also possible to use the shape of half shells and stack the blade shell half parts laterally, i.e. arrange the blades horizontally adjacently.
REFERENCE SIGNS LIST
2 wind turbine
4 tower frame
6 nacelle
8 hub
10 blade
14 blade tip
15 tip part
16 blade root
17 root end surface
18 leading edge
20 trailing edge
22 pitch axis
24 pressure side blade housing half part/upwind side blade housing half part
26 suction side blade housing half part/downwind side blade housing half part
28 bond wire
29 level
30 root zone
32 transition region
34 airfoil region
50 airfoil profile
52 pressure side/upwind side
54 suction side/downwind side
56 leading edge
58 trailing edge
60 string
62 arch/midline
100, 200, 300, 400 blade shell half-component system
102 transport system
104 first blade shell half
106 second blade shell half-parts
108 third blade housing half
110 (of blade shell halves)
112 (of the blade shell halves)
114 frame assembly
116 first transport frame
118 frame body
120 outer surface of first blade shell half
121 first end of frame assembly
Second end of 121A frame assembly
122 first support element
124 second support element
126 third support element
128 fourth support element
130 fifth supporting member
132 first primary separator element
134 first stage separator element
136 first three stage separator element
138 first quaternary separator element
140 first five stage separator element
142 second primary separator element
144 second stage separator element
146 second three stage separator element
148 second quaternary separator element
150 second five stage separator element
152 fourth vane housing half
154 fifth vane housing half
156 sixth blade housing half
cChord length
d t Location of maximum thickness
d f Position of maximum arch height
d p Position of maximum pressure side camber
fArch height
l f Longitudinal distance between root end frames
l 0 Longitudinal direction of blade tip suspensionRange of
LBlade length
rLocal radius, radial distance from blade root
tThickness of
D blade root diameter
ΔyPrebending
H root end transport frame height
Width of W root end transportation frame
DfRoot end transport frame depth
h tip transport frame height
X longitudinal axis

Claims (18)

1. A transportation system for transportation of blade shell half parts of a wind turbine blade, the blade shell half parts each having a tip end and a root end, wherein the transportation system comprises:
a frame assembly including a first transport frame; and
a first set of one or more separator elements comprising a first primary separator element configured to separate a first blade shell half-part and a second blade shell half-part adjacent to the first blade shell half-part such that the second blade shell half-part is at least partially stacked over the first blade shell half-part, wherein the first set of separator elements is configured such that at least a portion of the second blade shell half-part is housed within a cavity of the first blade shell half-part.
2. The transport system of claim 1, wherein the first primary separator element comprises a convex surface configured to contact an inner surface of the first blade shell half.
3. The transportation system of any one of claims 1-2, wherein the first set of separator elements is configured to separate a first blade shell half-section and a second blade shell half-section adjacent to the first blade shell half-section such that an inner surface of the first blade shell half-section faces an outer surface of the second blade shell half-section.
4. The transportation system of any one of claims 1-2, wherein the first set of separator elements is configured to separate a first blade shell half-section and a second blade shell half-section adjacent to the first blade shell half-section such that an inner surface of the first blade shell half-section faces an inner surface of the second blade shell half-section.
5. The transportation system of any of claims 1-2, wherein the first main separator element comprises a convex surface configured to contact an inner surface of the second blade shell half-part or a concave surface configured to contact an outer surface of the second blade shell half-part.
6. The transportation system of any one of claims 1-2, wherein the transportation system comprises a second set of one or more separator elements, the second set of separator elements comprising a second main separator element configured to separate the second blade shell half-section and a third blade shell half-section adjacent to the second blade shell half-section.
7. The transport system of any of claims 1-2, wherein the first transport frame comprises:
a frame body; and
at least one support element comprising a first support element configured to support a surface of a blade shell half.
8. The transport system of claim 7, wherein the frame assembly includes a first sidewall.
9. The transport system of claim 7, wherein the frame assembly includes one or more support arms.
10. The transport system of claim 8, wherein the frame assembly includes one or more support arms.
11. A blade shell half-component system comprising a transportation system according to any one of claims 1-10 and a plurality of blade shell half-components each having a tip end and a root end and comprising a first blade shell half-component and a second blade shell half-component, wherein the first blade shell half-component and the second blade shell half-component are stacked on a frame assembly of the transportation system.
12. The blade shell half system of claim 11, wherein said first and second blade shell half components are stacked in a root end to root end arrangement.
13. The blade shell half system of claim 11, wherein said first and second blade shell half components are stacked in a root-to-tip arrangement.
14. The blade shell half system according to any of claims 11-13, wherein said first and second blade shell half parts are the same type of blade shell half part or different types of blade shell half parts.
15. The blade shell half system according to any of claims 11-13, wherein at least a portion of said second blade shell half is received within a cavity of said first blade shell half.
16. The blade shell half system of claim 14, wherein at least a portion of said second blade shell half is received within a cavity of said first blade shell half.
17. A method for transporting or storing a plurality of blade shell half parts, the method comprising:
supporting the first blade shell half with a frame assembly comprising a first transport frame;
arranging a first primary separator element on a surface of the first blade shell half; and is
Stacking a second blade shell half-member on the first main separator element such that at least a portion of the second blade shell half-member is received within the cavity of the first blade shell half-member.
18. The method of claim 17, the method comprising:
arranging a second main separator element on a surface of the second blade shell half-part; and is
Stacking a third vane housing half-part on the second primary separator element.
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BR112018068401A2 (en) 2019-01-15
US10815970B2 (en) 2020-10-27
CA3017246C (en) 2019-08-06
MX2018010956A (en) 2018-11-09
EP3217011A1 (en) 2017-09-13
CA3017246A1 (en) 2017-09-14

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