CN109065347B - Plug pushing device of low-frequency transformer plug-in machine - Google Patents

Plug pushing device of low-frequency transformer plug-in machine Download PDF

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Publication number
CN109065347B
CN109065347B CN201811218196.6A CN201811218196A CN109065347B CN 109065347 B CN109065347 B CN 109065347B CN 201811218196 A CN201811218196 A CN 201811218196A CN 109065347 B CN109065347 B CN 109065347B
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China
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heat
fixing
flat plate
push
sides
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CN201811218196.6A
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CN109065347A (en
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陈巨洲
蒋建锋
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Dongguan Zongtian Industrial Co ltd
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Dongguan Zongtian Industrial Co ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/0206Manufacturing of magnetic cores by mechanical means
    • H01F41/0233Manufacturing of magnetic circuits made from sheets

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Automatic Assembly (AREA)
  • Connector Housings Or Holding Contact Members (AREA)

Abstract

The application discloses a push head device of a low-frequency transformer inserting machine, which comprises a base, wherein a driving seat is arranged at the top of one end of the base, a connecting rod is hinged to the bottom of the driving seat, sliding grooves are formed in two sides of the other end of the base, a flat plate is slidably arranged between the sliding grooves, push heads are arranged at two ends of the top of the flat plate through fixing bolts, a coil seat is arranged in the center of the top of the flat plate, fixing plates are uniformly arranged at the tops of the bases at two sides of the flat plate, elastic plates are arranged at one sides of the fixing plates, a storage groove and a fixing groove are respectively arranged between the elastic plates, and E-shaped thin sheets and I-shaped thin sheets are sequentially stacked and placed in the storage groove. According to the application, the I-shaped sheet is overlapped on the E-shaped sheet, and then the push head is pushed into the coil seat for inserting the sheet, so that the unstable factors of the I-shaped sheet in the pushing and advancing process are effectively reduced, and the stability of the machine is increased.

Description

Plug pushing device of low-frequency transformer plug-in machine
Technical Field
The application relates to the technical field of accessories of transformer inserting machines, in particular to a push head device of a low-frequency transformer inserting machine.
Background
In daily life, often use the transformer to be used for changing the alternating voltage of electrical apparatus for electrical apparatus can better use, contain primary coil, secondary coil and three parts of iron core in the transformer, current insert machine that is used for iron core production usefulness mostly adopts the segmentation to push away the mode of inserting, in the in-process of pushing away to insert, push into E type and I type material thin slice earlier in the package of winding the coil that needs to be assembled with two sections lugs on the push head, carry out the stack, accomplish the equipment action, but current insert machine has following several problems when carrying out the inserted sheet:
1. in the running process of the machine, when the I-shaped sheet is pushed and overlapped on the E-shaped sheet, the phenomena of card, jumping and the like are easy to occur, the efficiency of inserting the sheet is low, and the debugging and the installation of the machine are inconvenient;
2. in the process of inserting sheets, the size of the I-shaped sheet is narrower, so that the sheet is easy to incline, bend and shake in the pushed process, thereby causing the unstable phenomenon of the machine and affecting the production of the machine;
3. in the inserting process, the device can generate certain heat accumulation between the flat plate and the sliding groove due to long-time reciprocating motion between the flat plate and the sliding groove, so that friction between the flat plate and the sliding groove is increased to cause abrasion, and the service life of the flat plate is influenced.
Disclosure of Invention
The application aims to provide a push head device of a low-frequency transformer insert machine, which solves the problems that in the insert process proposed in the background technology, card, jump and the like are easy to occur, the insert efficiency is low, and the machine is inconvenient to debug and install.
In order to achieve the above purpose, the present application provides the following technical solutions: the utility model provides a low frequency transformer plug-in machine pushes away first device, which comprises a base, the drive seat is installed at the top of base one end, and the bottom of drive seat articulates there is the connecting rod, the both sides of the base other end all are equipped with the spout, and slidable mounting has the flat board between the spout, the bottom of flat one end is articulated fixedly with the one end of connecting rod, and the conducting strip is all installed at the center of flat both sides, the central authorities of flat board are equipped with the heat sink, and all install the fin on the flat board of heat sink both sides, flat board's inside is equipped with the rigid layer between fin and the conducting strip, and the inside of rigid layer evenly installs the strengthening rib, all install the heat conduction post between the strengthening rib, and the both ends of heat conduction post respectively with fin and conducting strip fixed connection, the dull and the flat top of heat sink both ends all are equipped with the mounting hole, and the flat top of flat board of mounting hole top all has the pushing away from the top through fixing bolt installs the push rod, the push block and stopper, the central authorities of flat board top both sides top is equipped with the blowing groove, and the fixed plate is all evenly installed on the flat board's both sides, one side of fixed plate's base, one side of the elastic plate is equipped with the elastic plate and the same, and the inside mounting has the air cylinder, the end is equipped with the air cylinder, and the end is equipped with the air cylinder is equipped with the end, and the end of the fixed stop plate is equipped with the type.
According to the application, two ends of the spring are welded and fixed with the elastic pressure plate and the lifting pressing table respectively, and an elastic telescopic structure is formed between the elastic pressure plate and the lifting pressing table through the spring.
In a preferred embodiment of the application, the width of the storage tank is equal to the width of the "E" type sheet.
In a preferred embodiment of the application, the slide grooves and the flat plates are mutually matched, and the flat plates reciprocate between the slide grooves through the connecting rods.
According to the application, two ends of the fixing seat are matched with the fixing groove, and the limiting rod is inserted between the I-shaped sheet and the E-shaped sheet.
According to the preferred scheme, the push block and the limiting block are both of trapezoid structures, the inclination directions of the push block and the limiting block are consistent, the material discharge groove forms a limiting structure through the push block and the limiting block, and the push head is symmetrically arranged relative to the wire package seat.
In a preferred scheme of the application, the center of the push head is provided with the fixing holes, and the diameters of the mounting holes and the fixing holes are equal.
In a preferred embodiment of the present application, the reinforcing ribs and the heat-conducting columns are all arranged at equal intervals, and the flat plate forms a rigid structure through the reinforcing ribs, and forms a heat-dissipating structure through the heat-dissipating grooves, the heat-conducting sheets, the heat-conducting columns and the heat-dissipating plate.
Compared with the prior art, the application has the beneficial effects that:
1. this low frequency transformer plug-in machine pushes away first device through with "I" type thin slice stack on "E" type thin slice, the reuse pushes away the first push wire package seat in carry out the inserted sheet, effectually reduced "I" type thin slice promote the unstable factor of advancing the in-process, increased the stability of machine, improved inserted sheet efficiency, more the just machine of transferring of machine and installation simultaneously.
2. According to the plug-in machine plug-in head device of the low-frequency transformer, the connecting rod performs circular motion, so that the I-shaped sheet and the E-shaped sheet limit the position of the plug-in sheet under the action of the limit rod at one end of the fixing seat, the device can conveniently finish the superposition of the I-shaped sheet and the E-shaped sheet in the first period of the plug-in sheet, and the I-shaped sheet and the E-shaped sheet are directly pushed into the package seat of the wire in the second period of the plug-in sheet, the situation that the plug-in sheet is inclined, bent and separated from the bad condition of the plug-in head is avoided, and the stability of the plug-in sheet is ensured;
3. this low frequency transformer plug-in machine pushes away first device is through installing conducting strip and fin in dull and stereotyped both sides for the heat that produces among the reciprocating motion in-process between dull and stereotyped and the spout, by conducting post direction fin through the conducting strip, dispel the heat through the heat transfer to the heat sink inside, effectively reduce the heat that dull and stereotyped long-time reciprocating motion produced, reduce wearing and tearing between dull and stereotyped and the spout, thereby increase the life of device.
Drawings
In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings that are needed in the embodiments or the description of the prior art will be briefly described, it will be apparent that the drawings in the following description are only some embodiments of the present application, and that other drawings can be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic perspective view of the device of the present application;
FIG. 2 is a schematic view of a partial top view of the present application;
FIG. 3 is a schematic perspective view of a fixing base of the present application;
FIG. 4 is a schematic perspective view of a pusher according to the present application;
fig. 5 is a schematic top view partially in cross-section of a flat panel according to the present application.
In the figure: 1. a fixing plate; 2. a check table; 3. an elastic pressure plate; 4. a spring; 5. lifting the pressing table; 6. a cylinder; 7. a storage tank; 8. a base; 9. a chute; 10. pushing heads; 11. a wire package seat; 12. an "I" shaped sheet; 13. an "E" type sheet; 14. a flat plate; 15. a connecting rod; 16. a driving seat; 17. a fixing seat; 18. a fixing groove; 19. an elastic plate; 20. a fixed rod; 21. a limit rod; 22. a pushing block; 23. a fixing hole; 24. a discharge groove; 25. a limiting block; 26. a heat sink; 27. a mounting hole; 28. a heat conductive sheet; 29. a rigid layer; 30. reinforcing ribs; 31. a heat conducting column; 32. a heat sink.
Detailed Description
The following description of the embodiments of the present application will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present application, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the application without making any inventive effort, are intended to be within the scope of the application.
The embodiments described by referring to the drawings are exemplary and intended to be illustrative of the application and are not to be construed as limiting the application. In the description of the present application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings are merely for convenience in describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present application. Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include one or more such feature. In the description of the present application, the meaning of "a number", "a plurality" or "a plurality" is two or more, unless specifically defined otherwise. In the present application, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present application can be understood by those of ordinary skill in the art according to the specific circumstances. In the present application, unless expressly stated or limited otherwise, a first feature "above" or "below" a second feature may include both the first and second features being in direct contact, as well as the first and second features not being in direct contact but being in contact with each other through additional features therebetween. Moreover, a first feature being "above," "over" and "on" a second feature includes the first feature being directly above and obliquely above the second feature, or simply indicating that the first feature is higher in level than the second feature. The first feature being "under", "below" and "beneath" the second feature includes the first feature being directly above and obliquely above the second feature, or simply indicating that the first feature is less level than the second feature.
Referring to fig. 1-5, an embodiment of the present application is provided: the utility model provides a low frequency transformer plug-in machine pushes away first device, including base 8, drive seat 16 is installed at the top of base 8 one end, and the bottom of drive seat 16 articulates there is connecting rod 15, the both sides of the base 8 other end all are equipped with spout 9, and slidable mounting has dull and stereotyped 14 between the spout 9, the bottom of dull and stereotyped 14 one end is articulated fixedly with the one end of connecting rod 15, spout 9 and dull and stereotyped 14 mutually support, and dull and stereotyped 14 pass through connecting rod 15 reciprocating motion between spout 9, be convenient for drive dull and stereotyped 14 through connecting rod 15 and slide between spout 9, the use of the device of being convenient for.
Referring to fig. 5, the heat conducting fins 28 are installed in the centers of both sides of the flat plate 14, the heat dissipating grooves 26 are provided in the centers of the flat plate 14, the heat dissipating fins 32 are installed on the flat plate 15 on both sides of the heat dissipating grooves 26, the rigid layer 29 is provided in the flat plate 14 between the heat dissipating fins 32 and the heat conducting fins 28, the reinforcing ribs 30 are uniformly installed in the rigid layer 29, the heat conducting columns 31 are installed between the reinforcing ribs 30, both ends of the heat conducting columns 31 are fixedly connected with the heat dissipating fins 32 and the heat conducting fins 28 respectively, the reinforcing ribs 30 and the heat conducting columns 31 are uniformly arranged, the flat plate 14 forms a rigid structure through the reinforcing ribs 30, the flat plate 14 forms a heat dissipating structure through the heat dissipating grooves 26, the heat conducting fins 28, the heat conducting columns 31 and the heat dissipating plates 32, so that when the flat plate 14 reciprocates between the slide grooves 9, the structural strength of the flat plate 14 is increased through the reinforcing ribs 30, the rigidity of the flat plate 14 is increased, and deformation is avoided in the movement process of the flat plate 14, meanwhile, heat generated between the flat plate 14 and the sliding groove 9 is guided to the cooling fins 32 by the heat conducting columns 31 through the heat conducting fins 28, the heat is transferred to the inside of the cooling groove 26 through the heat conducting fins 32 to dissipate heat, the heat generated by long-time reciprocating motion of the flat plate 14 is effectively reduced, abrasion between the flat plate 14 and the sliding groove 9 is reduced, the service life of the device is prolonged, mounting holes 27 are formed in the tops of the flat plates 14 at two ends 32 of the cooling groove 26, push heads 10 are mounted on the tops of the flat plates 14 above the mounting holes 27 through fixing bolts, fixing holes 23 are formed in the centers of the push heads 10, diameters of the mounting holes 27 and the fixing holes 23 are equal, the push heads 10 are conveniently fixed in the mounting holes 27 on the flat plates 14, the push heads 10 are conveniently disassembled and replaced, the device is conveniently used, discharge grooves 24 are formed in the centers of two sides of the top of the push heads 10, push blocks 22 and limiting blocks 25 are respectively mounted on the tops of the push heads 10 at two ends of the discharge grooves 24, the center of the top of the flat plate 14 is provided with a solenoid seat 11.
Referring to fig. 4, the push block 22 and the limiting block 25 are both configured as a trapezoid structure, and the inclined directions of the push block 22 and the limiting block 25 are consistent, the material placing groove 24 forms a limiting structure through the push block 22 and the limiting block 25, and the push head 10 is symmetrically arranged with respect to the ladle seat 11, so that the push block 22 is convenient for pushing materials for inserting sheets, the limiting block 25 is convenient for limiting the materials, and the hooking of the materials during the reciprocating processing of the device is avoided.
Referring to fig. 2, the top of the bases 8 on both sides of the flat plate 14 are uniformly provided with the fixing plates 1, one side of the fixing plate 1 is provided with the elastic plates 19, a storage tank 7 and a fixing groove 18 are respectively arranged between the 2 elastic plates 19 on the same end, an "E" type sheet 13 and an "I" type sheet 12 are sequentially stacked and placed in the storage tank 7, the width of the storage tank 7 is equal to the width of the "E" type sheet 13, the "E" type sheet 13 is conveniently fixed in the storage tank 7, the storage device is conveniently arranged, and the fixing seat 17 is fixedly arranged in the fixing groove 18.
Referring to fig. 3, fixing rods 20 are uniformly installed on one side of a fixing seat 17, a limiting rod 21 is welded at one end, far away from the fixing seat 17, of the fixing rod 20, two ends of the fixing seat 17 are matched with a fixing groove 18, the limiting rod 21 is inserted between an 'I' -shaped sheet 12 and an 'E' -shaped sheet 13, the position between the 'I' -shaped sheet 12 and the 'E' -shaped sheet 13 is conveniently limited by the limiting rod 21, material offset dislocation in the inserting process is avoided, the use of the device is facilitated, an air cylinder 6 is installed between a fixing plate 1 on one side of a base 8, a lifting platform 5 is installed at the output end of the air cylinder 6, a check platform 2 is installed at the top of the lifting platform 5, an elastic pressure sheet 3 is installed at one end of the top of the check platform 2 through a spring 4, two ends of the spring 4 are respectively welded and fixed with the elastic pressure sheet 3 and the lifting platform 5, an elastic telescopic structure is formed between the elastic pressure sheet 3 and the lifting platform 5 through the spring 4, the elastic tension between the elastic pressure sheet 3 and the lifting platform 5 is conveniently increased through the spring 4, and the impact force is conveniently reduced in the lifting process of the device.
The application relates to a working principle of a push head device of a low-frequency transformer insert machine, which comprises the following steps: when in use, firstly, an external power supply is connected to drive the center of the driving seat 16, the connecting rod 15 is rocked, so that the flat plate 14 reciprocates in the chute 9, the push head 10 pushes the I-shaped sheet 12 and the E-shaped sheet 13 left and right, the push head is inserted into a wire pack placed in the center of the wire pack seat 11, when the connecting rod 15 is at the 9 o' clock position, the discharge groove 24 of the left push head 10 is positioned below the corresponding storage groove 7, so that the I-shaped sheet 13 and the E-shaped sheet 13 are stacked in the discharge groove 24, the flat plate 14 is driven to push right under the clockwise rotation of the connecting rod 15 under the action of mechanical external force, the push head 10 in the process pushes the sheet to move right through the push block 22, the push head 11 is inserted into the wire pack seat 11, the push head continues to rotate along with the connecting rod 15, the overlapped I-shaped sheet 12 and E-shaped sheet 13 are pushed out of the discharge groove 24 by the push head 10, stay at the position where the machine approaches the coil holder 11 and waits for being inserted into the coil holder 11, at the moment, the connecting rod 15 runs for half a circle period, the push head 10 starts to retract along with the continuous rotation of the connecting rod 15, at the moment, the spring 4 and the elastic pressure sheet 3 with the check table 2 mounted on the machine limit the separated and overlapped I-shaped sheet 12 and E-shaped sheet 13 and the I-shaped sheet 12 and E-shaped sheet 13 in the discharge groove 24 to the current position, and the limit block 25 at one side of the push head 10 is in a trapezoid structure, and does not hook the position of each corresponding material in the backward movement process, so that the device is convenient to process and use.
It will be evident to those skilled in the art that the application is not limited to the details of the foregoing illustrative embodiments, and that the present application may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the application being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein.

Claims (7)

1. The utility model provides a low frequency transformer insert machine pushes away first device, includes base, its characterized in that: the top of one end of the base is provided with a driving seat, the bottom of the driving seat is hinged with a connecting rod, both sides of the other end of the base are respectively provided with a sliding groove, a flat plate is slidably arranged between the sliding grooves, the bottom of one end of the flat plate is hinged and fixed with one end of the connecting rod, the centers of both sides of the flat plate are respectively provided with a heat-conducting fin, the centers of the flat plate are provided with heat-radiating grooves, the flat plates on both sides of the heat-radiating grooves are respectively provided with heat-radiating fins, a rigid layer is arranged between the heat-radiating fins and the heat-conducting fins, reinforcing ribs are uniformly arranged in the rigid layer, heat-conducting columns are respectively arranged between the reinforcing ribs, both ends of each heat-conducting column are respectively fixedly connected with the heat-radiating fins and the heat-conducting fins, the tops of the flat plates at both ends of the heat-radiating grooves are respectively provided with mounting holes, the tops of the flat plates above the mounting holes are respectively provided with push heads through fixing bolts, the centers of both sides of the push heads are respectively provided with a discharge groove, the push blocks and the limiting blocks are respectively arranged at the tops of push heads at two ends of the material storage tank, the wire package seat is arranged in the center of the top of the flat plate, the fixing plates are uniformly arranged at the tops of bases at two sides of the flat plate, the elastic plates are arranged at one sides of the fixing plates, the material storage tank and the fixing grooves are respectively arranged between the 2 elastic plates at the same end, an E-shaped sheet and an I-shaped sheet are sequentially overlapped and placed in the material storage tank, the fixing seats are fixedly arranged in the fixing grooves, the fixing rods are uniformly arranged at one sides of the fixing seats, the limiting rods are welded at one ends of the fixing rods far away from the fixing seats, the two ends of the fixing seats are mutually matched with the fixing grooves, the limiting rods are inserted between the I-shaped sheet and the E-shaped sheet, the air cylinder is arranged between the fixing plates at one side of the base, the output end of the air cylinder is provided with the lifting pressing table, the check table is arranged at the top of the lifting pressing table, and one end of the top of the check table is provided with an elastic pressure plate through a spring.
2. A low frequency transformer tab machine pusher assembly in accordance with claim 1, wherein: the two ends of the spring are respectively welded and fixed with the elastic pressure plate and the lifting pressing table, and an elastic telescopic structure is formed between the elastic pressure plate and the lifting pressing table through the spring.
3. A low frequency transformer tab machine pusher assembly in accordance with claim 1, wherein: the width of the storage groove is equal to that of the E-shaped sheet.
4. A low frequency transformer tab machine pusher assembly in accordance with claim 1, wherein: the sliding grooves are matched with the flat plates, and the flat plates reciprocate between the sliding grooves through the connecting rods.
5. A low frequency transformer tab machine pusher assembly in accordance with claim 1, wherein: the push block and the limiting block are both arranged to be of trapezoid structures, the inclination directions of the push block and the limiting block are consistent, the material discharging groove forms a limiting structure through the push block and the limiting block, and the push head is symmetrically arranged relative to the wire package seat.
6. A low frequency transformer tab machine pusher assembly in accordance with claim 1, wherein: the center of the push head is provided with a fixing hole, and the diameters of the mounting hole and the fixing hole are equal.
7. A low frequency transformer tab machine pusher assembly in accordance with claim 1, wherein: the reinforcing ribs and the heat conducting columns are arranged at equal intervals, the flat plate forms a rigid structure through the reinforcing ribs, and the flat plate forms a heat radiating structure through the heat radiating grooves, the heat conducting fins, the heat conducting columns and the heat radiating plate.
CN201811218196.6A 2018-10-19 2018-10-19 Plug pushing device of low-frequency transformer plug-in machine Active CN109065347B (en)

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* Cited by examiner, † Cited by third party
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CN109698065B (en) * 2019-02-27 2021-01-15 上海电气集团(张家港)变压器有限公司 Process and equipment for producing transformer
CN109741932B (en) * 2019-02-27 2021-04-02 威海山乔电子有限公司 Automatic system for efficient production of transformers

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CN104476159A (en) * 2014-12-11 2015-04-01 重庆和平自动化工程股份有限公司 Electric wafer inserting machine applied to manufacturing of transformer
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