CN109056780A - High-performance corrosion-resistant prestressed high-strength anchor bolt - Google Patents

High-performance corrosion-resistant prestressed high-strength anchor bolt Download PDF

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Publication number
CN109056780A
CN109056780A CN201810997366.9A CN201810997366A CN109056780A CN 109056780 A CN109056780 A CN 109056780A CN 201810997366 A CN201810997366 A CN 201810997366A CN 109056780 A CN109056780 A CN 109056780A
Authority
CN
China
Prior art keywords
anchor bolt
corrosion
light bar
strength
segment
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201810997366.9A
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Chinese (zh)
Inventor
陈大伟
张合敏
孙国富
韩庄明
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jian An Cheng (inner Mongolia) Amperex Technology Ltd
Original Assignee
Jian An Cheng (inner Mongolia) Amperex Technology Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Jian An Cheng (inner Mongolia) Amperex Technology Ltd filed Critical Jian An Cheng (inner Mongolia) Amperex Technology Ltd
Priority to CN201810997366.9A priority Critical patent/CN109056780A/en
Publication of CN109056780A publication Critical patent/CN109056780A/en
Pending legal-status Critical Current

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Classifications

    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D27/00Foundations as substructures
    • E02D27/32Foundations for special purposes
    • E02D27/42Foundations for poles, masts or chimneys
    • E02D27/425Foundations for poles, masts or chimneys specially adapted for wind motors masts
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D27/00Foundations as substructures
    • E02D27/32Foundations for special purposes
    • E02D27/52Submerged foundations, i.e. submerged in open water
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D5/00Bulkheads, piles, or other structural elements specially adapted to foundation engineering
    • E02D5/74Means for anchoring structural elements or bulkheads
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D2600/00Miscellaneous
    • E02D2600/20Miscellaneous comprising details of connection between elements

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  • Engineering & Computer Science (AREA)
  • Structural Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Mining & Mineral Resources (AREA)
  • Paleontology (AREA)
  • Civil Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Preventing Corrosion Or Incrustation Of Metals (AREA)

Abstract

The invention discloses a kind of high-performance corrosion-resistant prestressed high-strength anchor bolts, including the long thread segment of anchor bolt, anchor bolt light bar segment, anchor bolt short thread segments;The long thread segment outer surface of the anchor bolt is coated with anti-corrosion grease coating;The anchor bolt light bar segment and anchor bolt short thread segments outer surface are coated with zinc-chromium coating;It is cased with double-walled heat-shrink tube containing glue in the anchor bolt light bar segment, is coated with anti-corrosion grease coating in the double-walled tube outer surface of pyrocondensation containing glue, single layer dielectrics heat-shrink tube is cased on the anti-corrosion grease coating, anchor bolt light bar segment both ends are locked by the double-walled pyrocondensation of heat-shrink tube containing glue.The present invention provides a kind of antiseptic property height, replaceable, substantially reduces cost, improves service life;Elongation when high-strength anchor bolt tensioning is adapted to simultaneously, and improves the overall security of wind power generating set and a kind of high-performance corrosion-resistant prestressed high-strength anchor bolt of useful life longevity.

Description

High-performance corrosion-resistant prestressed high-strength anchor bolt
Technical field
The present invention relates to wind turbine tower technical field more particularly to a kind of high-performance corrosion-resistant prestressed high-strength anchors Bolt.
Background technique
There are many blower foundations and tower type of attachment that China applies at present, most representative for basic ring and anchor cage ring Basis.Since base flexible problem occurs successively after many years use in basic loop type basis, so gradually using anchor cage at present Ring group plinth replaces basic loop type basis.The technical characterstic on anchor cage ring basis, passes through anchor bolts between blower fan pylon and basis; By applying prestressing force to anchor bolt, to realize fixation of the pylon on foundation ring;Due to the lower end of anchor bolt and the bottom on basis It is fixed, therefore entire soil rigidity is consistent, there is no mutation, reasonable stress.Anchor cage ring basis tool is compared with traditional foundation ring Have the advantage that bending resistance, shear resistance are strong;Buried depth is shallower, and excavated-in t4 is smaller;Soil rigidity is big, and mechanical model is simple, structure peace Quan Xinggao;To the applied widely of foundation soil;Compared with foundation ring, basis and superstructure good integrity.
Important composition component of the prestressed high-strength anchor bolt as anchor cage ring basis runs through entire height of foundation, as wind-force One of generating set tower barrel base structural connection, prestressed high-strength anchor bolt will bear thrust, the torsion that wind-force acts on impeller Square, moment of flexure, motor oscillating and because of stress variation etc. caused by geological conditions.In order to guarantee not influenced prestressed high-strength anchor bolt The mechanical property having, while meeting and being chronically at prestressing force height in the environment such as concrete, salt affected soil, humidity, marsh, seawater The antiseptic property of strong anchor bolt and the replaceable requirement of high strength anchor bar, the anchor bolt antiseptic property of the prior art is general, once damage or old Change can not be replaced, and significant wastage is caused.
Chinese Patent Application No. is 201520533239.5, the applying date: on 07 21st, 2015, publication date: 2015 12 The moon 23, patent name is: the high pre-loaded support struts anchor bolt of antiseptic property, it is high which discloses a kind of antiseptic property Wind power foundation prestressed bolt, it includes anchor bolt threaded upper ends section (1), the anchor bolt light being connected with anchor bolt threaded upper ends section (1) Rod segment (2), the anchor bolt lower thread section (3) being connected with anchor bolt light bar segment (2);Anchor bolt threaded upper ends section (1), anchor bolt light bar segment (2) and the outer surface of anchor bolt lower thread section (3) is coated with zinc-chromium coating, and anti-corrosion grease coating is coated on zinc-chromium coating.Anchor bolt light Rod segment (2) outer surface is cased with grease band (4), is cased with anchor bolt casing (5) outside grease band (4);Anchor bolt threaded upper ends section (1) outer surface It is cased with anchor bolt protective case (6), fills antiseptic oil in anchor bolt protective case.The structure design of the utility model is reasonable, especially anticorrosion Performance is strong, long service life, and wind power tower prestressing force basis can be made to be suitble to complex environment, especially offshore wind farm project, can be mentioned The safety on high blower fan pylon basis and durability, have wide range of applications.
Although above patent document discloses a kind of pre-loaded support struts anchor bolt that antiseptic property is high, the pre-loaded support struts anchor bolt Antiseptic property is general, and once damage or aging can not be replaced, and cause significant wastage.
Summary of the invention
In view of this, the present invention provides a kind of antiseptic property height, and it is replaceable, cost is substantially reduced, is improved service life;Together It is extended when Shi Shiying high-strength anchor bolt tensioning, and improves the overall security of wind power generating set and one kind of useful life longevity High-performance corrosion-resistant prestressed high-strength anchor bolt.
In order to achieve the object of the present invention, following technical scheme can be taken:
A kind of high-performance corrosion-resistant prestressed high-strength anchor bolt, including the long thread segment of anchor bolt, anchor bolt light bar segment, anchor bolt short thread Section;The long thread segment outer surface of the anchor bolt is coated with anti-corrosion grease coating;The anchor bolt light bar segment and anchor bolt short thread segments outer surface It is coated with zinc-chromium coating;It is cased with double-walled heat-shrink tube containing glue in the anchor bolt light bar segment, is applied in the double-walled tube outer surface of pyrocondensation containing glue There is anti-corrosion grease coating, single layer dielectrics heat-shrink tube is cased on the anti-corrosion grease coating, anchor bolt light bar segment both ends are contained by double-walled Glue heat-shrink tube pyrocondensation locking.
The thickness of the zinc-chromium coating is greater than 10um.
There is anti-corrosion greasy gauze on the anti-corrosion grease coating of the long thread segment of the anchor bolt.
There is rubber bolt protection case on the anti-corrosion greasy gauze.
The single layer dielectrics heat-shrink tube is PE pipe or is PEC pipe.
The anchor bolt short thread segments tail end is connected with closure nut.
There is anti-corrosion grease coating between the anchor bolt short thread segments and closure nut.
The beneficial effects of the present invention are: 1) present invention is by being cased with double-walled heat-shrink tube containing glue in anchor bolt light bar segment, in this pair The wall tube outer surface of pyrocondensation containing glue is coated with anti-corrosion grease coating, is cased with single layer dielectrics heat-shrink tube on the anti-corrosion grease coating and greatly mentions High antiseptic property, extends service life;2) present invention is connected with closure nut in anchor bolt short thread segments tail end, can replace The anchor bolt of aging or damage, uses and repairs more convenient, greatly reduces cost;3) present invention is for coastal and marine humidity The Wind Power Project of weather improves safety and the durability of blower unit;Prestressed anchor cage ring basis is set to be applicable in simultaneously In more complex environments.
Detailed description of the invention
Fig. 1 is high-performance of embodiment of the present invention corrosion-resistant prestressed high-strength anchor bolt structural schematic diagram;
Fig. 2 is another embodiment of the present invention high-performance corrosion-resistant prestressed high-strength anchor bolt structural schematic diagram.
Specific embodiment
With reference to the accompanying drawing and the embodiment of the present invention is described in further detail invention.
Embodiment 1
Referring to Fig. 1, Fig. 2, the high-performance corrosion-resistant prestressed high-strength anchor bolt, including the long thread segment 1 of anchor bolt, anchor bolt light bar segment 2, anchor bolt short thread segments 3;Long 1 outer surface of thread segment of the anchor bolt is coated with anti-corrosion grease coating 9;The anchor bolt light bar segment 2 and anchor 3 outer surface of bolt short thread segments is coated with zinc-chromium coating;Double-walled heat-shrink tube containing glue 7 is cased in the anchor bolt light bar segment 2, in the double-walled 7 outer surface of heat-shrink tube containing glue is coated with anti-corrosion grease coating (not shown), is cased with single layer dielectrics heat-shrink tube on the anti-corrosion grease coating 6,2 both ends of anchor bolt light bar segment are locked by 7 pyrocondensation of double-walled heat-shrink tube containing glue.
Preferably, the thickness of the zinc-chromium coating is greater than 10um, greatly strengthens antiseptic property.
Preferably, the single layer dielectrics heat-shrink tube 6 is PE pipe or is PEC pipe.
Embodiment 2
Referring to Fig. 1, Fig. 2, with above-described embodiment the difference is that, the anti-corrosion grease of the long thread segment 1 of the anchor bolt There is anti-corrosion greasy gauze (not shown) on coating 9;There is rubber bolt protection case 4 on the anti-corrosion greasy gauze.
There is anti-corrosion greasy gauze on the long thread segment 1 of the anchor bolt, and is equipped with rubber bolt on the anti-corrosion greasy gauze and protects Sheath 4 plays wear-resistant, scratch resistance, high-low temperature resistant, dust-proof, waterproof protective effect.
Embodiment 3
Referring to Fig. 1, Fig. 2, the difference is that, 3 tail end of anchor bolt short thread segments is connected with envelope with above-described embodiment Head nut 5.There is anti-corrosion grease coating 10 between the anchor bolt short thread segments 3 and the closure nut 5.
It is when the present invention is changed or damaged always, as long as dismantling the closure nut 5 is convenient for changing the anchor bolt, just In maintenance and replacement, maintenance and replacement cost are greatly reduced.
The present invention in use, the anchor bolt is placed in the PVC protection sleeve pipe put well in advance between flange (not shown), The long thread segment 1 of the anchor bolt is installed nut 8 and is screwed in the counterbore of upper flange upper surface;The dedicated end socket that anchor bolt short thread segments 3 are installed Nut 5 is inserted into the counterbore of lower flange lower surface, guarantees that high-performance anti-corrosion prestressed high-strength anchor bolt is disposed vertically and upper lower flange In corresponding aperture.
The prestressed high-strength anchor bolt entirety outer surface is coated with zinc-chromium coating by the present invention, it is ensured that prestressed high-strength anchor Bolt is in the anti-corrosion ability in complex environment, while in anchor bolt polished rod 2 (section containing partial threads) 7 heat of double-walled heat-shrink tube containing glue Contracting, the hose lining of the double-walled heat-shrink tube containing glue 7 are greatly improved anti-corrosion effect in conjunction with anchor bolt.The double-walled heat-shrink tube containing glue 7 Special anti-corrosion grease coating is uniformly smeared in outer surface, and the anti-corrosion grease coating housing single layer dielectrics heat-shrink tube 6 ensures that anti-corrosion is imitated Fruit, while also adapting to extend when anchor bolt tensioning.The anchor bolt both ends thread segment is uniformly smeared special anti-rust oil rouge and is installed additional when factory Protecting sleeve for thread carries out effective protection to thread segment.Along with painting special anti-corrosion grease on the long thread segment 1 of the anchor bolt, and outside Surface covers special (purpose) rubber bolt protection case 4, infuses special anti-corrosion grease in the protective case 4.Make the anchor bolt metal surface and extraneous ring Border effectively completely cuts off, and substantially increases anti-corrosion ability.
The foregoing is only a preferred embodiment of the present invention, is not intended to limit the scope of the present invention.

Claims (7)

1. a kind of high-performance corrosion-resistant prestressed high-strength anchor bolt, including the long thread segment of anchor bolt (1), anchor bolt light bar segment (2), anchor bolt are short Thread segment (3);The long thread segment of the anchor bolt (1) outer surface is coated with anti-corrosion grease coating (9);The anchor bolt light bar segment (2) and anchor Bolt short thread segments (3) outer surface is coated with zinc-chromium coating;It is characterized by: being cased with double-walled in the anchor bolt light bar segment (2) containing glue Heat-shrink tube (7) is coated with anti-corrosion grease coating in double-walled heat-shrink tube containing glue (7) outer surface, is cased with list on the anti-corrosion grease coating Layer isolating shrinkable tube (6), anchor bolt light bar segment (2) both ends are locked by (7) pyrocondensation of double-walled heat-shrink tube containing glue.
2. high-performance corrosion-resistant prestressed high-strength anchor bolt according to claim 1, it is characterised in that: the zinc-chromium coating Thickness is greater than 10um.
3. high-performance corrosion-resistant prestressed high-strength anchor bolt according to claim 1, it is characterised in that: the long spiral shell of the anchor bolt There is anti-corrosion greasy gauze on the anti-corrosion grease coating (9) of line section (1).
4. high-performance corrosion-resistant prestressed high-strength anchor bolt according to claim 3, it is characterised in that: the anti-corrosion grease yarn There are rubber bolt protection case (4) on cloth.
5. high-performance corrosion-resistant prestressed high-strength anchor bolt according to claim 1, it is characterised in that: the single layer dielectrics heat The draw (6) is PE pipe or is PEC pipe.
6. high-performance corrosion-resistant prestressed high-strength anchor bolt according to claim 1, it is characterised in that: the anchor bolt short thread Section (3) tail end is connected with closure nut (5).
7. high-performance corrosion-resistant prestressed high-strength anchor bolt according to claim 6, it is characterised in that: the anchor bolt short thread There are anti-corrosion grease coating (10) between section (3) and closure nut (5).
CN201810997366.9A 2018-08-29 2018-08-29 High-performance corrosion-resistant prestressed high-strength anchor bolt Pending CN109056780A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201810997366.9A CN109056780A (en) 2018-08-29 2018-08-29 High-performance corrosion-resistant prestressed high-strength anchor bolt

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Application Number Priority Date Filing Date Title
CN201810997366.9A CN109056780A (en) 2018-08-29 2018-08-29 High-performance corrosion-resistant prestressed high-strength anchor bolt

Publications (1)

Publication Number Publication Date
CN109056780A true CN109056780A (en) 2018-12-21

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201810997366.9A Pending CN109056780A (en) 2018-08-29 2018-08-29 High-performance corrosion-resistant prestressed high-strength anchor bolt

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4124983A (en) * 1976-12-27 1978-11-14 Schnabel Foundation Company Corrosion protected earth tieback
CN103696448A (en) * 2013-12-17 2014-04-02 北京金风科创风电设备有限公司 Anti-corrosion structure and anti-corrosion method of fan foundation prestressed component and fan foundation
CN203807944U (en) * 2014-04-01 2014-09-03 柳州豪姆机械有限公司 Finished cable allowing replacement of single steel strand
CN204898665U (en) * 2015-07-21 2015-12-23 江苏金海新能源科技有限公司 Prestressing force that non -corrosibility ability is high supports crab -bolt
CN206128107U (en) * 2016-10-11 2017-04-26 北京健安诚岩土工程有限公司 Crab -bolt subassembly
CN209293057U (en) * 2018-08-29 2019-08-23 健安诚(内蒙古)新能源科技有限公司 A kind of high-performance corrosion-resistant prestressed high-strength anchor bolt

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4124983A (en) * 1976-12-27 1978-11-14 Schnabel Foundation Company Corrosion protected earth tieback
CN103696448A (en) * 2013-12-17 2014-04-02 北京金风科创风电设备有限公司 Anti-corrosion structure and anti-corrosion method of fan foundation prestressed component and fan foundation
CN203807944U (en) * 2014-04-01 2014-09-03 柳州豪姆机械有限公司 Finished cable allowing replacement of single steel strand
CN204898665U (en) * 2015-07-21 2015-12-23 江苏金海新能源科技有限公司 Prestressing force that non -corrosibility ability is high supports crab -bolt
CN206128107U (en) * 2016-10-11 2017-04-26 北京健安诚岩土工程有限公司 Crab -bolt subassembly
CN209293057U (en) * 2018-08-29 2019-08-23 健安诚(内蒙古)新能源科技有限公司 A kind of high-performance corrosion-resistant prestressed high-strength anchor bolt

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