CN109056729A - A kind of dredger and dredging method of filling concrete pipe - Google Patents

A kind of dredger and dredging method of filling concrete pipe Download PDF

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Publication number
CN109056729A
CN109056729A CN201810753341.4A CN201810753341A CN109056729A CN 109056729 A CN109056729 A CN 109056729A CN 201810753341 A CN201810753341 A CN 201810753341A CN 109056729 A CN109056729 A CN 109056729A
Authority
CN
China
Prior art keywords
pipe
filling concrete
pressure
main body
intrusion
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201810753341.4A
Other languages
Chinese (zh)
Inventor
缪玉卢
康宇飞
宋岩
王念
刘俊
刘幸福
刘爱林
刁新国
任引亮
刘国松
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
FORTH ENGINEERING OF ZHONGTIE BRIDGE BUREAU CO LTD
China Railway Major Bridge Engineering Group Co Ltd MBEC
4th Engineering Co Ltd of MBEC
Original Assignee
FORTH ENGINEERING OF ZHONGTIE BRIDGE BUREAU CO LTD
China Railway Major Bridge Engineering Group Co Ltd MBEC
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by FORTH ENGINEERING OF ZHONGTIE BRIDGE BUREAU CO LTD, China Railway Major Bridge Engineering Group Co Ltd MBEC filed Critical FORTH ENGINEERING OF ZHONGTIE BRIDGE BUREAU CO LTD
Priority to CN201810753341.4A priority Critical patent/CN109056729A/en
Publication of CN109056729A publication Critical patent/CN109056729A/en
Pending legal-status Critical Current

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Classifications

    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D13/00Accessories for placing or removing piles or bulkheads, e.g. noise attenuating chambers
    • E02D13/08Removing obstacles
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D15/00Handling building or like materials for hydraulic engineering or foundations
    • E02D15/02Handling of bulk concrete specially for foundation or hydraulic engineering purposes
    • E02D15/04Placing concrete in mould-pipes, pile tubes, bore-holes or narrow shafts

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Structural Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Mining & Mineral Resources (AREA)
  • Paleontology (AREA)
  • Civil Engineering (AREA)
  • On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)

Abstract

The invention discloses the dredgers and dredging method of a kind of filling concrete pipe, the device includes mounting base, supercharging device and safety valve, the mounting base includes main body and the pipe joint component being installed in the main body, the pipe joint component with the filling concrete seal of tube for being connected, the supercharging device includes the air compressor for being set to the air inlet pipe of the main body and being connected with the air inlet pipe, the safety valve is set in the main body, and the safety valve in filling concrete pipe pressure be more than safety valve setting value when automatically open, to reduce the pressure in filling concrete pipe.Plugging processing unit and method provided by the invention solve the problems, such as intrusion pipe plugging during concrete perfusion, improve concrete plugging disposal efficiency, substantially reduce because of construction risk brought by concrete plugging, practical.

Description

A kind of dredger and dredging method of filling concrete pipe
Technical field
The present invention relates to underground foundation construction work technical fields, and in particular to a kind of dredger of filling concrete pipe And dredging method.
Background technique
Currently, mostly using cast-in-situ bored pile in the foundation constructions such as building, bridge, i.e., concrete is passed through into vertical pipe, By the self weight of concrete itself be irrigated to initial stage be perfused concrete in the following, jacking initial stage perfusion concrete and its Mud above gradually rises, and forms continuous closely knit concrete-pile, and underwater gliders method is also referred to as vertical conduit method, extensively It is general to be used to be perfused cofferdam, caisson foundation, diaphram wall or pile foundation etc. under water or in underground engineering.This method can be effective Protect concrete during perfusion not by the broken off by water flush of surrounding or disturbance, however in current underwater gliders process In, frequently encounter concrete generation the case where obstruction conduit in filling process.Lead to the common cause of plugging phenomenon to may be Under water during filling concrete, the reasons such as mechanical breakdown, which occur, for scene leads to be perfused interim interruption, in conduit and has been perfused There is false set since the long period is not stirred in concrete, or be due to concrete in whipping process work itself Make that performance is poor, both reasons can all cause the impulse force of the concrete to fall in tube body to be not enough to impact the coagulation of conduit base opening Soil, causing concrete, more heap is higher in pipe, and the situation of plugging occurs, and plugging frequently can lead to not continue to construct, cause to fill Note failure, basis is scrapped.
Summary of the invention
In view of the deficiencies in the prior art, filling concrete can effectively be dredged the purpose of the present invention is to provide a kind of The device and method of pipe solves the problems, such as intrusion pipe plugging during concrete perfusion, improves concrete plugging disposal efficiency, It substantially reduces because of construction risk brought by concrete plugging.
To achieve the above objectives, the technical solution adopted by the present invention is that:
Mounting base, the mounting base include main body and the pipe joint component being installed in the main body, the conduit Joint assembly with the filling concrete seal of tube for being connected;
Supercharging device, the supercharging device include the sky for being set to the air inlet pipe of the main body and being connected with the air inlet pipe Air compressor;
Safety valve, the safety valve are set in the main body, and the safety valve is for the pressure in filling concrete pipe Power automatically opens when being more than the setting value of safety valve, to reduce the pressure in filling concrete pipe.
Based on the above technical solution, the pipe joint component includes the pipe joint of multiple and different bores, more A pipe joint selects one and is removably connected with the filling concrete seal of tube.
Based on the above technical solution, the main body is equipped with exhaust valve.
Based on the above technical solution, the main body is equipped with pressure gauge.
Based on the above technical solution, the air inlet pipe is connected with air compressor by hose, the hose with Air inlet pipe junction is equipped with clip.
Based on the above technical solution, the pipe joint and main body and filling concrete Guan Jun are connected by screw thread It connects.
Based on the above technical solution, gasket is equipped on two end connectors of the pipe joint.
Based on the above technical solution, the air inlet pipe is equipped with gasket.
The present invention also provides a kind of dredging methods of filling concrete pipe, using above-mentioned dredger to filling concrete pipe It is dredged, dredging method includes:
Increase the pressure in intrusion pipe, the concrete of plugging will be caused to release in the intrusion pipe from nozzle;
During increasing the pressure in intrusion pipe, if the pressure in intrusion pipe reaches the setting value of safety valve, safety Valve is opened, to reduce the pressure in intrusion pipe.
Based on the above technical solution, the pressure for observing pressure in the intrusion pipe is set on the body Table.
Based on the above technical solution, the exhaust valve for being used for exhaust pressure relief is set on the body, by the filling After the concrete that note manages interior plugging is released, the exhaust valve is opened, reduces the pressure in intrusion pipe, while observing the pressure Table removes the pipe joint after atmospheric pressure value of the pressure gauge is shown as 0 from the intrusion pipe.
Compared with the prior art, the advantages of the present invention are as follows:
By installing mounting base at the intrusion pipe nozzle for blocking tube body by concrete, one end of mounting base passes through the present invention Pipe joint is connect with intrusion pipe ferrule, and the other end is connected with air inlet pipe, by air inlet pipe and high-voltage tube with for compressing The air compressor of air is connected, formed between air compressor, hose, air inlet pipe, mounting base and intrusion pipe one with it is outer Boundary completely cuts off closed inlet channel, the compressed gas with certain pressure of generation is passed into inside intrusion pipe, with tube body The concrete of obstruction is discharged, guarantees the unimpeded of tubular body by pressure increase, makes that timely completion is perfused, improves concrete plugging The efficiency and quality of disposition.Wherein, mounting base is to be connected by pipe joint component with intrusion pipe, and pipe joint component includes one Group contains multiple and different bore catheter connectors, and matched lead can be selected according to the diameter of the intrusion pipe at practice of construction Pipe fitting, makes dredger can be suitably used for the intrusion pipe of a variety of different-diameters, and practicability is very strong.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the dredger of the filling concrete pipe in the embodiment of the present invention;
Fig. 2 is the structural schematic diagram amplified at the A of the dredger of the filling concrete pipe in the embodiment of the present invention.
In figure: 1- mounting base, 10- main body, 11- pipe joint, 12- exhaust valve, 13- pressure gauge, 2- supercharging device, 20- Air inlet pipe, 21- air compressor, 22- hose, 3- safety valve, 4- intrusion pipe.
Specific embodiment
The embodiment of the present invention is described in further detail below in conjunction with attached drawing.
Referring to shown in Fig. 1-Fig. 2, the embodiment of the present invention provides the dredger and dredging method of a kind of filling concrete pipe, Including mounting base 1, mounting base 1 includes main body 10 and the pipe joint component being installed in main body 10, and pipe joint component is used It is connected in the sealing of filling concrete pipe 4, pipe joint component one end is installed in main body 10, the other end and filling concrete pipe 4 sealings are connected.From the angle of structure design and air-tightness, since filling concrete pipe 4 is circular section, lead The preferably cylindrical structure of tube joint assembly, and in order to guarantee to be connected to, pipe joint component is hollow cylindrical structure.Due to It in the prior art, may be the pipe of various different size bores for the intrusion pipe of concrete perfusion 4, in order to guarantee dredging dress The universal and practicability of itself is set, pipe joint component includes the pipe joint 11 of multiple and different nozzle diameters, multiple conduits Connector 11 can select one and removably be connected with the sealing of filling concrete pipe 4, when using dredger, according to construction site The practical caliber of filling concrete pipe 4 selects matching pipe joint 11.Wherein pipe joint 11 and main body 10 and coagulation Native intrusion pipe 4 can connect by any suitable means, due to when intrusion pipe 4 concrete blocking after, such as not in time quickly It dredges, the concrete in pipe is easy to solidify, and the difficulty of dredging can be greatly increased after solidifying, therefore Fast Installation for convenience With disassembly pipe joint 11, it is connected through a screw thread between pipe joint 11 and main body 10 and filling concrete pipe 4, facilitates installation Air-tightness is good while disassembly.In order to further ensure the gas of pipe joint 11 and 4 junction of main body 10 and filling concrete pipe Close property is equipped with seal rubber cushion on the both ends end of pipe joint 11, can guarantee the leakproofness of junction well, keep away Exempt from because air pressure inside is excessive and there is a situation where gas leakage, influence the performance of device.
Referring to shown in Fig. 1-Fig. 2, further including supercharging device 2, supercharging device 2 include the air inlet pipe 20 in main body 10 with And the air compressor 21 being connected with air inlet pipe 20, the angle designed from structure, in order to guarantee the air-tightness of device, air inlet Pipe 20 and main body 10 are integrally formed, and air inlet pipe 20 is connected with air compressor 21 by hose 22, in order to guarantee air inlet pipe 20 and The air-tightness of 22 junction of high-pressure hose, hose 22 are preferably high-pressure hose 22, while being connected in air inlet pipe 20 and high-pressure hose 22 It meets place and is equipped with clip, can guarantee and form one between air compressor 21, hose 22, air inlet pipe 20, mounting base 1 and intrusion pipe 4 A closed inlet channel that is isolated from the outside world.Then the compressed air in a short time of air compressor 21 passes through high-pressure hose 22 By compressed air via entering the filling concrete pipe that is blocked by concrete after air inlet pipe 20, main body 10 and pipe joint 11 In 4, due to completely cutting off completely with extraneous, the pressure in filling concrete pipe 4 is gradually risen, when pressure rise to a certain fixed value When, the concrete of plugging is gradually pushed out to outside nozzle under high pressure and air-flow with certain flow rate, completes coagulation in tube body The dredging of native intrusion pipe 4.
It further include safety valve 3, safety valve 3 is set to guarantee the safety problem during dredging referring to shown in Fig. 1-Fig. 2 In in main body 10, safety valve 3 is mainly used for the pressure release of filling concrete pipe 4, prevents during dredging since hypertonia is made At accident.During dredging, when the pressure value in filling concrete pipe 4 is more than the setting value of safety valve 3, safety valve 3 is certainly It is dynamic to open, to reduce the pressure in filling concrete pipe 4.Further, it is additionally provided with exhaust valve 12 in main body 10, when dredging work After the completion, before dismantling dredger, it is consistent with atmospheric pressure by 4 pressure release of filling concrete pipe to first pass through exhaust valve 12, guarantees peace Quan Xing.Further, it is additionally provided with pressure gauge 13 in main body 10, facilitates the pressure value inside real-time monitoring filling concrete pipe 4, just It is adjusted in real time according to the actual situation in operator, it is convenient and practical.
The embodiment of the invention also provides the dredging methods of filling concrete pipe 4, using above-mentioned dredger to coagulation Native intrusion pipe 4 is dredged, and dredging method includes: the nozzle diameter of intrusion pipe 4 determining first, and selection matches with nozzle diameter Pipe joint 11, first one end of pipe joint 11 is connected with main body 10 by the way of threaded connection, similarly use screw thread Another section of pipe joint 11 connect by the mode of connection with intrusion pipe 4 again;It then will be with main body 10 1 by high-pressure hose 22 Body formed air inlet pipe 20 is connected with air compressor 21, soft in air inlet pipe 20 and high pressure in order to ensure the leakproofness of junction The junction setting one of pipe 22 is for fastening the clip of tightening.After the completion of connection, intrusion pipe 4, mounting base 1, supercharging device 2 it Between form the venting channels for being isolated from the outside world sealing, the secure threshold of safety valve 3 is set, open air compressor 21 start it is past Compressed gas is inputted in intrusion pipe 4, with the input of gas, pressure is constantly increased in intrusion pipe 4, the pressure generated using gas The concrete being blocked in intrusion pipe 4 is pushed out to nozzle with the flow velocity of gas itself.During dredging, if in intrusion pipe 4 Pressure is more than the threshold value of safety valve 3, then open the safety-valve 3 pressure releases, and the appropriate pressure value reduced in intrusion pipe 4, guarantee was dredged Safety in journey;Before dredging terminates to remove device, exhaust valve 12 is first opened, using exhaust valve 12 first by the pressure in intrusion pipe 4 Force value drops to consistent with atmospheric pressure, and the atmospheric pressure value in the real-time sighting tube of pressure gauge 13 is utilized when pressure release, will when atmospheric pressure value is 0 Pipe joint 11 is removed from intrusion pipe 4, and dredger and intrusion pipe 4 are separated, and completes the dredging of intrusion pipe 4.
The present invention is not only limited to above-mentioned preferred forms, anyone can show that other are each under the inspiration of the present invention The product of kind form, however, make any variation in its shape or structure, it is all with identical or similar with the present invention Technical solution, within its protection scope.

Claims (10)

1. a kind of dredger of filling concrete pipe, characterized in that it comprises:
Mounting base (1), the mounting base (1) include main body (10) and the pipe joint group that is installed on the main body (10) Part, the pipe joint component are used to be connected with filling concrete pipe (4) sealing;
Supercharging device (2), the supercharging device (2) include set on the main body (10) air inlet pipe (20) and with the air inlet Manage (20) connected air compressor (21);
Safety valve (3), the safety valve (3) are set on the main body (10), and the safety valve (3) is used in filling concrete Pressure in pipe (4) automatically opens when being more than the setting value of safety valve (3), to reduce the pressure in filling concrete pipe (4).
2. a kind of dredger of filling concrete pipe as described in claim 1, it is characterised in that: the pipe joint component Pipe joint (11) including multiple and different bores, multiple pipe joints (11) are selected one and are removably filled with the concrete Note pipe (4) sealing is connected.
3. a kind of dredger of filling concrete pipe as claimed in claim 2, it is characterised in that: set on the main body (10) There are exhaust valve (12).
4. a kind of dredger of filling concrete pipe as claimed in claim 2, it is characterised in that: set on the main body (10) There are pressure gauge (13).
5. a kind of dredger of filling concrete pipe as claimed in claim 2, it is characterised in that: the air inlet pipe (20) with Air compressor (21) is connected by hose (22), and the hose (22) and air inlet pipe (20) junction are equipped with clip.
6. a kind of dredger of filling concrete pipe as claimed in claim 2, it is characterised in that: the pipe joint (11) It is connected through a screw thread with main body (10) and filling concrete pipe (4).
7. a kind of dredger of filling concrete pipe as claimed in claim 6, it is characterised in that: the pipe joint (11) Both ends end on be equipped with gasket.
8. a kind of dredging method of filling concrete pipe, which is characterized in that dredged using described in any one of claims 1 to 7 Exchange device dredges filling concrete pipe, and the dredging method includes:
Increase the pressure in intrusion pipe (4), the concrete of plugging will be caused to release in the intrusion pipe (4) from nozzle;
During increasing the pressure in intrusion pipe (4), if the pressure in intrusion pipe (4) reaches the setting value of safety valve (3), Safety valve (3) is opened, to reduce the pressure in intrusion pipe (4).
9. a kind of dredging method of filling concrete pipe as claimed in claim 8, it is characterised in that: on the main body (10) Pressure gauge (13) for observing the intrusion pipe (4) interior pressure is set.
10. a kind of dredging method of filling concrete pipe as claimed in claim 9, it is characterised in that: in the main body (10) Upper setting is used for the exhaust valve (12) of exhaust pressure relief, after the concrete of the intrusion pipe (4) interior plugging is released, opens the row Air valve (12) reduces the pressure in intrusion pipe (4), while observing the pressure gauge (13), when the air pressure of the pressure gauge (13) After value is shown as 0, the pipe joint (11) is removed from the intrusion pipe (4).
CN201810753341.4A 2018-07-10 2018-07-10 A kind of dredger and dredging method of filling concrete pipe Pending CN109056729A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201810753341.4A CN109056729A (en) 2018-07-10 2018-07-10 A kind of dredger and dredging method of filling concrete pipe

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Application Number Priority Date Filing Date Title
CN201810753341.4A CN109056729A (en) 2018-07-10 2018-07-10 A kind of dredger and dredging method of filling concrete pipe

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110302941A (en) * 2019-07-01 2019-10-08 上海外高桥造船有限公司 Perfusion equipment and putty bottler placer
CN111764393A (en) * 2020-06-30 2020-10-13 首钢水城钢铁(集团)赛德建设有限公司 Pressure measurement inspection device for guide pipe for underwater concrete pouring and pouring method

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2045398U (en) * 1989-01-11 1989-10-04 孟庆波 Light type pressure grouter
CN201381872Y (en) * 2009-03-13 2010-01-13 淮南矿业(集团)有限责任公司 Hole-sealing pressure measuring device
CN102071691A (en) * 2010-12-18 2011-05-25 中铁十七局集团第五工程有限公司 Bored concrete pile underwater concrete perfusion pipe pressure type dredging device and method
CN208472732U (en) * 2018-07-10 2019-02-05 中铁大桥局集团第四工程有限公司 A kind of dredger of filling concrete pipe

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2045398U (en) * 1989-01-11 1989-10-04 孟庆波 Light type pressure grouter
CN201381872Y (en) * 2009-03-13 2010-01-13 淮南矿业(集团)有限责任公司 Hole-sealing pressure measuring device
CN102071691A (en) * 2010-12-18 2011-05-25 中铁十七局集团第五工程有限公司 Bored concrete pile underwater concrete perfusion pipe pressure type dredging device and method
CN208472732U (en) * 2018-07-10 2019-02-05 中铁大桥局集团第四工程有限公司 A kind of dredger of filling concrete pipe

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110302941A (en) * 2019-07-01 2019-10-08 上海外高桥造船有限公司 Perfusion equipment and putty bottler placer
CN111764393A (en) * 2020-06-30 2020-10-13 首钢水城钢铁(集团)赛德建设有限公司 Pressure measurement inspection device for guide pipe for underwater concrete pouring and pouring method

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Application publication date: 20181221

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