CN109056125B - A kind of carding mechanism of oscillatory type shredding plant dye fiber - Google Patents
A kind of carding mechanism of oscillatory type shredding plant dye fiber Download PDFInfo
- Publication number
- CN109056125B CN109056125B CN201811265846.2A CN201811265846A CN109056125B CN 109056125 B CN109056125 B CN 109056125B CN 201811265846 A CN201811265846 A CN 201811265846A CN 109056125 B CN109056125 B CN 109056125B
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- tooth
- peak
- needle
- shredding
- needle tooth
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G15/00—Carding machines or accessories; Card clothing; Burr-crushing or removing arrangements associated with carding or other preliminary-treatment machines
- D01G15/02—Carding machines
- D01G15/12—Details
- D01G15/26—Arrangements or disposition of carding elements
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G15/00—Carding machines or accessories; Card clothing; Burr-crushing or removing arrangements associated with carding or other preliminary-treatment machines
- D01G15/02—Carding machines
- D01G15/12—Details
- D01G15/14—Constructional features of carding elements, e.g. for facilitating attachment of card clothing
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Preliminary Treatment Of Fibers (AREA)
Abstract
The invention discloses a kind of carding mechanisms of oscillatory type shredding plant dye fiber, including licker-in, cylinder and doffer, it carries out matching design by the needle toothing to licker-in, cylinder and doffer surface, wherein licker-in needle tooth is designed as two peak structure, so that fiber palpus clump is obtained low damage oscillatory type and loosens;Cylinder needle tooth is designed as the flat blunt imbricated texture of tooth top, low damage is provided for licker-in surface fiber palpus clump oscillatory type shredding and hits platform, while effectively stripping licker-in surface fiber must clump;Doffer's needle tooth is designed as two peak structure, make fiber by secondary combing while fiber being effectively prevent to fill in needle tooth, the carding effect of plant dye fiber is effectively improved, improves following process quality.Structure of the invention is reasonable, transformation is simple, is a kind of dedicated carding mechanism of ideal plant dye, is easy to promote the use of a large area.
Description
Technical field
The present invention relates in textile machine cotton carding systems technology field more particularly to a kind of oscillatory type shredding plant dye it is fine
The carding mechanism of dimension.
Background technique
In spinning process, various fibers need to carry out cotton carding operation in advance before carrying out yarn weaving, and cotton carding system is logical
The tangential motion between the various needle cloth in cotton carding machinery is crossed, it is real by cooperating between Bearded-needle knitted cloth, taker-in clothing, doffer's needle cloth
Now to the combing of fiber.
With the rise of textile industry, natural environmental-protective performance possessed by plant dyeing is that other dyeings are incomparable
, plant contaminated kind fabric increasingly by the pro-gaze of people in recent years.But at present for plant dyeing fiber yarn into
When row pretreatment, comparing because of plant dye fiber with general fibre has the characteristics that fiber is thinner, mechanical using common cotton carding
When carrying out operation, it will usually quickly fiber can not be discharged after there is needle cloth crawl fiber, be easy to appear the drawbacks of fiber blocks,
Cause fibre damage big, output fiber net fault is more, broken hole easily occurs, and carded sliver item is dry uneven, and then influences after spinning
Sequence processing.
Summary of the invention
In order to solve the technical issues of common carding machines can not carry out high-quality shredding and combing to vegetable colour fiber, this hair
It is bright that a kind of carding mechanism of oscillatory type shredding plant dye fiber is provided.
The adopted technical solution is that:
A kind of carding mechanism of oscillatory type shredding plant dye fiber, including licker-in, cylinder and doffer, licker-in surface are equipped with
Shredding needle tooth, shredding needle tooth are acute angle, the ebb position of shredding needle tooth in the bimodal shape of staged height, the peak peak point of shredding needle tooth
At the middle bench of shredding needle tooth, the ebb peak point of shredding needle tooth is right angle or obtuse angle;
Cylinder surface is equipped with blunt squamous needle tooth, and blunt squamous needle tooth tooth top is flat, between blunt squamous needle tooth and shredding needle tooth
In cross-over configuration;
Doffer surface, which is equipped with, divides card wire tooth, divides card wire tooth in the bimodal shape of staged height, divides the peak peak point of card wire tooth
For acute angle, divides the ebb of card wire tooth to be located at and divides at the middle bench of card wire tooth, divide the ebb peak point of card wire tooth for right angle or obtuse angle,
Dividing is in configured in parallel between card wire tooth and blunt squamous needle tooth.
The present invention carries out matching design by the needle toothing to licker-in, cylinder and doffer surface, can preferably fit
For the combing of the thinner plant dye fiber of fiber, have shredding effect good, the fibre damage degree of shredding is small, can effectively prevent
Fiber fills and other effects.
Preferably, the peak peak wedge angle degree of the shredding needle tooth is 28~32 degree, and the ebb peak wedge angle degree of shredding needle tooth is
90~95 degree;The peak peak wedge angle degree for dividing card wire tooth is 40~45 degree, and dividing the ebb peak wedge angle degree of card wire tooth is 90~95 degree.
Preferably, the operating angle on the shredding needle tooth peak is 10~15 degree, and the height on shredding needle tooth peak is 5~5.5
Millimeter;The inclination angle of shredding needle tooth ebb is 0~5 degree, the height E on the height F of shredding needle tooth ebb and shredding needle tooth peak it
Between size relationship be E/2 < F < 2E/3.
Preferably, the distance between the shredding needle tooth ebb and peak are 0.5~1 millimeter, and the needle tooth of shredding needle tooth is close
Degree is 400~420 teeth/inch, and needle space width is 3.0~3.2 millimeters.
Preferably, transition arcs are provided between the adjacent shredding needle tooth and between adjacent point of card wire tooth.
Preferably, the operating angle of the blunt squamous needle tooth of the cylinder is 25~30 degree, and the blunt squamous needle tooth height of cylinder is 2 millis
Rice, needle tooth density are 800~820 teeth/inch, and needle space width is 1.8 millimeters.
Preferably, the operating angle for dividing card wire tooth peak is 30~35 degree, and dividing the angle of card wire tooth peak peak point is 40
~45 degree, dividing card wire tooth higher peak height is 4 millimeters, and dividing the inclination angle of card wire tooth ebb is 0~5 degree, divides card wire tooth ebb peak sharp
Angle be 90~95 degree, divide card wire tooth ebb height be 2~2.5 millimeters.
Preferably, it is described divide the distance between card wire tooth peak and ebb be 0.5~1 millimeter, needle tooth density be 510~
530 teeth/inch, needle space width are 1.8 millimeters.
Above by the peak wedge angle degree of split pine needle tooth peak, ebb etc., height, the parameters such as needle tooth density carry out specific excellent
Choosing setting can further promote the shredding carding effect to plant dye fiber, effectively improve weak vegetable colour fiber
It is low to damage the cotton carding effect loosened by force.
Compared with prior art, advantageous effects of the invention are elaborated as follows:
The present invention is using " licker-in surface is equipped with shredding needle tooth, and shredding needle tooth is in the bimodal shape of staged height, shredding needle tooth
Peak peak point be acute angle " structure design, be conducive to licker-in is effectively pierced into fiber must clump, raising shredding effect;Using " shredding
The ebb of needle tooth is located at the middle bench of shredding needle tooth, and the ebb peak point of shredding needle tooth is right angle or obtuse angle " structure design,
It not only reduces and is pierced into needle tooth density, reduce damage of the shredding to fiber, and form height step with the peak of shredding needle tooth
Structure generates high-low-position oscillating movement after promoting licker-in surface fiber stream stress, and fiber obtains oscillatory type and loosens in fiber palpus clump,
The fibre damage degree of shredding is small;Using " cylinder surface is equipped with blunt squamous needle tooth, and blunt squamous needle tooth tooth top is flat, blunt squamous needle
Be in cross-over configuration between tooth and shredding needle tooth " structure design, provided for the palpus Cong Jinhang oscillatory type shredding of licker-in surface fiber low
Damage strike platform, while cooperating the shredding needle tooth of the bimodal shape of staged height on licker-in surface, effectively strip licker-in surface fibre
Dimension must clump;Using " doffer surface, which is equipped with, divides card wire tooth, divides card wire tooth in the bimodal shape of staged height, divides the peak of card wire tooth
Peak point be acute angle, divide card wire tooth ebb be located at divide at the middle bench of card wire tooth, divide card wire tooth ebb peak point be right angle or
Obtuse angle divides between card wire tooth and blunt squamous needle tooth in configured in parallel " structure design, fiber combs through the peak of excessive card wire tooth
Afterwards, using the secondary combing for dividing card wire tooth ebb, fiber is made to get rid of the constraint of comb teeth in transition arcs, can effectively prevents fibre
Dimension is filled, and the cotton carding effect that the low damage of weak vegetable colour fiber is loosened by force is effectively improved.Structure of the invention is reasonable, changes
It makes simply, is easy to promote the use of a large area.
Detailed description of the invention
The present invention will be further explained below with reference to the attached drawings and specific examples:
Fig. 1 is the principle schematic diagram that oscillatory type shredding plant of the present invention contaminates fiber carding machine structure;
Fig. 2 is a-quadrant cylinder and licker-in junction partial enlargement diagram in Fig. 1;
Fig. 3 is B area cylinder and doffer junction partial enlargement diagram in Fig. 1.
In figure, 1, cylinder, 2, licker-in, 3, doffer, 10, cylinder needle band, 11, blunt squamous needle tooth, 20, licker-in needle band, 21, open
Pine needle tooth peak, 22, shredding needle tooth ebb, 23, transition arcs, 30, doffer's needle band, 31, divide card wire tooth peak, 32, divide card wire tooth
Ebb, 33, transition arcs.
Specific embodiment
Careful description is carried out to the present invention below in conjunction with attached drawing.
As shown in Figure 1-3, a kind of carding mechanism of oscillatory type shredding plant dye fiber, including licker-in 2, cylinder 1 and doffer
3.On 2 front-rear direction of licker-in it is axial in other words on licker-in surface wrap is provided with multiple tracks licker-in needle band 20,20 table of licker-in needle band
Face is equipped with shredding needle tooth, and shredding needle tooth is acute angle in the bimodal shape of staged height, the 21 peak point of peak of shredding needle tooth, is conducive to thorn
Roller is effectively pierced into fiber palpus clump, improves shredding effect, the ebb 22 of shredding needle tooth is located at the middle bench of shredding needle tooth, shredding
The 22 peak point of ebb of needle tooth is obtuse angle, not only reduces and is pierced into needle tooth density, reduces damage of the shredding to fiber, and and shredding
The peak of needle tooth forms height step structure, generates high-low-position oscillating movement, fiber palpus after promoting licker-in surface fiber stream stress
Fiber obtains oscillatory type and loosens in clump, and the fibre damage degree of shredding is small.In actual use, 2 diameter of licker-in is 270 millimeters, shredding
21 operating angle C of needle tooth peak (angle with normal) is 10~15 degree, and the angle D of 21 peak point of shredding needle tooth peak is 28~32
Degree, the height E on shredding needle tooth peak 21 are 5~5.5 millimeters, and the inclination angle (angle with tangent line) of shredding needle tooth ebb 22 is 0
~5 degree, the angle of 22 peak of the ebb point of shredding needle tooth is 90~95 degree, and the height F and shredding needle tooth of shredding needle tooth ebb 22 are high
Size relationship between 21 height E of peak is E/2 < F < 2E/3, and the distance between shredding needle tooth ebb 22 and peak 21 are 0.5~1
Millimeter, needle tooth density are 400~420 teeth/inch, and needle space width is 3.0~3.2 millimeters, and the right side of shredding needle tooth ebb 22 is
The transition arcs 23 of one semicircle.On its front-rear direction of cylinder 1 it is axial in other words on its surface is provided with multiple tracks cylinder needle band 10, tin
Woods needle band 10 is equipped with blunt squamous needle tooth 11, and 11 tooth tops of blunt squamous needle tooth are flat, are between blunt squamous needle tooth 11 and shredding needle tooth
Cross-over configuration (direction of extension of i.e. blunt squamous needle tooth and the direction of extension of shredding needle tooth intersect) is that licker-in surface fiber must clump
It carries out oscillatory type shredding and low damage strike platform is provided, while cooperating the shredding needle of the bimodal shape of staged height on licker-in surface
Tooth, effectively stripping licker-in surface fiber must clump.When practical application, 1 diameter of cylinder is 1970 millimeters, the work of blunt squamous needle tooth 11
Angle G is 25~30 degree, and needle tooth height is 2 millimeters, and needle tooth density is 800~820 teeth/inch, and needle space width is 1.8 millimeters.Road
Multiple tracks doffer's needle band 30 is provided on 3 front-rear direction of husband, doffer's needle band 30, which is equipped with, divides card wire tooth, divides card wire tooth high in staged
Low bimodal shape, dividing the 31 peak point of peak of card wire tooth is acute angle, divides the ebb 32 of card wire tooth to be located at and divides at the middle bench of card wire tooth,
The 32 peak point of ebb for dividing card wire tooth is obtuse angle, divides between card wire tooth and blunt squamous needle tooth 11 and (divides card wire tooth in configured in parallel
Direction of extension is parallel with the direction of extension of blunt squamous needle tooth), doffer's needle tooth is this to be set using structure similar with licker-in needle tooth
Meter, fiber, using a point secondary combing for comb card wire ebb, make fiber in transition arcs after the peak combing of excessively comb card wire
The constraint of comb teeth is got rid of, effectively can prevent fiber from filling, the low damage for effectively improving weak vegetable colour fiber is loose by force
The cotton carding effect of solution.In actual use, 3 diameter of doffer is 700 millimeters, and dividing the operating angle H on card wire tooth peak 31 is 30~35 degree,
The angle for dividing 31 peak point of card wire tooth peak is 40~45 degree, and dividing the height on card wire tooth peak is 4 millimeters, divides card wire tooth ebb 32
Inclination angle is 0~5 degree, and dividing the angle of 32 peak point of card wire tooth ebb is 90~95 degree, divide the height of card wire tooth ebb 32 for 2~
2.5 millimeters, dividing the distance between card wire tooth peak 31 and ebb 32 is 0.5~1 millimeter, and needle tooth density is 510~530 teeth/English
Very little, needle space width is 1.8 millimeters.
The present invention is further elaborated combined with specific embodiments below.
By taking indigo/white 10/90 Modal mixed yarn for spinning 14.8 Tekes (40 English branch) as an example, wherein indigo is not
Dai Er fiber is to contaminate to obtain on dyestuff that white Modal fibre is extracted by Radix Isatidis, and two kinds of fibers are in opening and cleaning step
Cotton roll feeding carding machine is made through shredding mixing.
Backed off by cotton roll cotton layer and enter between feed roll motor and the jaw of feed plate along feed plate, the two hold
Under, cotton layer feeds licker-in 2 with the revolution of feed roll motor, 270 millimeters of 2 diameter of licker-in, and revolving speed is 330 revs/min.On licker-in surface
Equipped with shredding needle tooth, single fiber or fibre bundle are resolved under the action of licker-in release needle tooth.Shredding needle tooth is in staged height
Bimodal shape, shredding needle tooth peak activity angle C are 12 degree, and the peak wedge angle degree D on peak 21 is 30 degree, which is conducive to licker-in and effectively pierces
Enter fiber palpus clump, improves shredding effect.The ebb 22 of shredding needle tooth is located at the middle bench of shredding needle tooth, shredding needle tooth ebb
22 inclination angle is 5 degree, and the angle of 22 peak of ebb point is 91 degree, and this structure not only reduces and is pierced into needle tooth density, reduces and open
Damage of the pine to fiber, and height step structure is formed with the peak 21 of shredding needle tooth, promote licker-in surface fiber stream stress
High-low-position oscillating movement is generated afterwards, and fiber obtains oscillatory type and loosens in fiber palpus clump, and the fibre damage degree of shredding is small.Peak 21
Height E is 5 millimeters, and the height F of ebb 22 is 3.3 millimeters, and the distance between shredding needle tooth ebb 22 and peak 21 are 0.5 milli
Rice, needle tooth density are 406 teeth/inch, and needle space width is 3.2 millimeters, and the right side of shredding needle tooth ebb 22 is the transition of a semicircle
Arc 23.
The fiber grabbed by licker-in 2 meets after lower section mote knife, combing plate and taker-in grid with cylinder 1.1 diameter of cylinder
It is 1970 millimeters, revolving speed is 790 revs/min.Cylinder surface is equipped with blunt squamous needle tooth, and blunt squamous needle tooth tooth top is flat, and surface is blunt
The operating angle G of squamous needle tooth 11 is 28 degree, and needle tooth height is 2 millimeters, and needle tooth density is 810 teeth/inch, and needle space width is 1.8
Millimeter, is in cross-over configuration between blunt squamous needle tooth and shredding needle tooth, and this structure is that licker-in surface fiber must Cong Jinhang oscillatory type
Shredding provides low damage and hits platform, while cooperating the shredding needle tooth of the bimodal shape of staged height on licker-in surface, effectively strips
Licker-in 2 surface fiber palpus clump, prevents fiber must clump filling between licker-in and cylinder needle tooth.Cylinder 1 is by the fibre on 2 surface of licker-in
Dimension strips, into the area cylinder 1- cover board Fen Shu.Under the collective effect of cover board and the blunt squamous needle tooth 11 of cylinder, further will
Fiber stream is combed into single fiber and sufficiently mixes and remove fine impurities and short flannel.
After the fiber that cylinder 1 carries goes out cover board workspace, meet with doffer 3.3 diameter of doffer is 700 millimeters, revolving speed 70
Rev/min.Doffer surface, which is equipped with, divides card wire tooth, divides card wire tooth in the bimodal shape of staged height, divides the peak peak point 31 of card wire tooth
Operating angle H be 32 degree, the angle of the peak point on peak 31 is 40 degree, and the height on peak 31 is 4 millimeters, divides card wire tooth ebb 32
Inclination angle is 5 degree, and the angle of ebb peak point is 92 degree, and the height 32 of ebb is 2.5 millimeters.Doffer's needle tooth uses and licker-in needle tooth
Similar structure design, fiber, using the secondary combing for dividing card wire tooth ebb, make after the peak 31 of excessive card wire tooth combs
Fiber gets rid of the constraint of comb teeth in transition arcs 33, effectively can prevent fiber from filling, and effectively improves weak vegetable colour
The cotton carding effect that the low damage of fiber is loosened by force.The distance between described point of card wire tooth peak and ebb are 0.5 millimeter, and needle tooth is close
Degree is 520 teeth/inch, and needle space width is 1.8 millimeters, is divided between card wire tooth and blunt squamous needle tooth in configured in parallel.
Under carding role between 3 needle tooth of cylinder 1 and doffer, fiber a part agglomerates to 3 surface of doffer, another part
The fiber for staying in 1 surface of cylinder is turned back at licker-in 2 through big bottom drain, after mixing with the fiber newly fed, enters back into cylinder 1- lid
Plate workspace is combed.One layer of web of 3 surface aggregation of doffer goes to front, after being stripped by pattern doffing roller, web warp
Horn mouth is collapsed into the carded sliver.
The present invention is remarkably improved plant dye fiber carding effect compared with traditional carding machine structure, and fibre damage also subtracts significantly
It is few.The web that cotton carding obtains reduces 5~10/gram, the bar evenness of coarse yarn and spinning fine yarn almost without breakage, carded sliver color knot content
0.5~1.2% is improved, breaking strength improves 10% or more.
To sum up, the present invention makes fiber stream be able to sufficiently loosen and comb by multiple oscillation strike and secondary combing, prevents
Fiber fills in needle tooth, while largely reducing fibre damage, improves the quality of following process, is a kind of ideal
Plant contaminate dedicated carding mechanism.
Claims (1)
1. a kind of carding mechanism of oscillatory type shredding plant dye fiber, including licker-in, cylinder and doffer, licker-in surface are equipped with and open
Pine needle tooth, shredding needle tooth is in the bimodal shape of staged height, and the peak peak point of shredding needle tooth is acute angle, and the ebb of shredding needle tooth is located at
At the middle bench of shredding needle tooth, the ebb peak point of shredding needle tooth is right angle or obtuse angle;
Doffer surface, which is equipped with, divides card wire tooth, divides card wire tooth in the bimodal shape of staged height, it is sharp for dividing the peak peak point of card wire tooth
Angle is divided the ebb of card wire tooth to be located at and is divided at the middle bench of card wire tooth, and dividing the ebb peak point of card wire tooth is right angle or obtuse angle;It is special
Sign is:
Cylinder surface is equipped with blunt squamous needle tooth, and blunt squamous needle tooth tooth top is flat, submits between blunt squamous needle tooth and shredding needle tooth
Fork configuration;Dividing is in configured in parallel between card wire tooth and blunt squamous needle tooth;
The peak peak wedge angle degree of the shredding needle tooth is 28 ~ 32 degree, and the ebb peak wedge angle degree of shredding needle tooth is 90 ~ 95 degree;Divide comb
The peak peak wedge angle degree of needle tooth is 40 ~ 45 degree, and dividing the ebb peak wedge angle degree of card wire tooth is 90 ~ 95 degree;
The operating angle on the shredding needle tooth peak is 10 ~ 15 degree, and the height on shredding needle tooth peak is 5 ~ 5.5 millimeters;Shredding needle tooth
The inclination angle of ebb is 0 ~ 5 degree, and the size relationship between the height F of shredding needle tooth ebb and the height E on shredding needle tooth peak is
E/2<F<2E/3;
The distance between the shredding needle tooth ebb and peak are 0.5 ~ 1 millimeter, and the needle tooth density of shredding needle tooth is 400 ~ 420
Tooth/inch, needle space width are 3.0 ~ 3.2 millimeters;
Transition arcs are provided between the adjacent shredding needle tooth and between adjacent point of card wire tooth;
The operating angle of the blunt squamous needle tooth of cylinder is 25 ~ 30 degree, and the blunt squamous needle tooth height of cylinder is 2 millimeters, and needle tooth density is
800 ~ 820 teeth/inch, needle space width are 1.8 millimeters;
The operating angle on described point of card wire tooth peak is 30 ~ 35 degree, and dividing the angle of card wire tooth peak peak point is 40 ~ 45 degree, divides card wire
Tooth higher peak height is 4 millimeters, and dividing the inclination angle of card wire tooth ebb is 0 ~ 5 degree, and dividing the angle of card wire tooth ebb peak point is 90 ~ 95
Degree, dividing card wire tooth ebb height is 2 ~ 2.5 millimeters;
The distance between described point of card wire tooth peak and ebb are 0.5 ~ 1 millimeter, and needle tooth density is 510 ~ 530 teeth/inch, needle tooth
Spacing is 1.8 millimeters.
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CN201811265846.2A CN109056125B (en) | 2018-10-29 | 2018-10-29 | A kind of carding mechanism of oscillatory type shredding plant dye fiber |
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CN201811265846.2A CN109056125B (en) | 2018-10-29 | 2018-10-29 | A kind of carding mechanism of oscillatory type shredding plant dye fiber |
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CN109056125B true CN109056125B (en) | 2019-06-25 |
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EP0249706A2 (en) * | 1986-06-20 | 1987-12-23 | Staedtler & Uhl | Clothing for textile preparation machines, in particular combing machines, carding machines or the like |
CN201056597Y (en) * | 2007-06-20 | 2008-05-07 | 朱鹏 | Fabric carding metallic clothing |
CN102242422A (en) * | 2011-06-18 | 2011-11-16 | 孙鹏子 | High-density cotton carding metallic card clothing |
CN203653821U (en) * | 2013-09-29 | 2014-06-18 | 无锡众望四维科技有限公司 | Metallic card clothing of coarse carding machine |
CN204738066U (en) * | 2015-05-12 | 2015-11-04 | 金轮针布(江苏)有限公司 | Metallic card clothing for high yield |
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