CN109053398B - Method for synthesizing alkyl aromatic ketone by catalytic oxidation of alkyl aromatic hydrocarbon and catalyst - Google Patents

Method for synthesizing alkyl aromatic ketone by catalytic oxidation of alkyl aromatic hydrocarbon and catalyst Download PDF

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CN109053398B
CN109053398B CN201810770690.7A CN201810770690A CN109053398B CN 109053398 B CN109053398 B CN 109053398B CN 201810770690 A CN201810770690 A CN 201810770690A CN 109053398 B CN109053398 B CN 109053398B
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catalyst
alkyl aromatic
reaction
aromatic hydrocarbon
metal
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CN109053398A (en
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李亚栋
熊禹
王定胜
莘平宇
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Tsinghua University
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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C45/00Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds
    • C07C45/27Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds by oxidation
    • C07C45/32Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds by oxidation with molecular oxygen
    • C07C45/33Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds by oxidation with molecular oxygen of CHx-moieties
    • C07C45/34Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds by oxidation with molecular oxygen of CHx-moieties in unsaturated compounds
    • C07C45/36Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds by oxidation with molecular oxygen of CHx-moieties in unsaturated compounds in compounds containing six-membered aromatic rings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J27/00Catalysts comprising the elements or compounds of halogens, sulfur, selenium, tellurium, phosphorus or nitrogen; Catalysts comprising carbon compounds
    • B01J27/24Nitrogen compounds

Abstract

A process for preparing the alkyl-aromatic ketone from the alkyl-aromatic hydrocarbon by catalytic oxidation includes proportionally mixing the metal monoatomic catalyst with one of the alkyl-aromatic hydrocarbons, catalytic oxidizing reaction at a certain temp, and cooling to room temp. The preparation of the catalyst is that amine compounds, carbonyl compounds or carboxylic acid compounds are fully mixed with water according to a certain proportion, then metal salt is added, and the mixture is heated and dried; then annealing is carried out in the atmosphere of inert gas, and then reduction is carried out in the atmosphere of mixed gas of hydrogen and nitrogen, thus obtaining the monatomic catalyst. The method has simple operation, does not need to add acid, alkali or toxic substances, does not need to use strong corrosive solvent, has little pollution to the environment, can be carried out in low pressure even air, has no requirement on the acid, alkali and pressure resistance of a reaction vessel, can reduce the production cost, and has industrial production prospect.

Description

Method for synthesizing alkyl aromatic ketone by catalytic oxidation of alkyl aromatic hydrocarbon and catalyst
Technical Field
The invention relates to a method for preparing alkyl aromatic ketone and synthesizing a catalyst thereof, in particular to a method for preparing alkyl aromatic ketone by selectively catalyzing and oxidizing alkyl aromatic hydrocarbon and a method for preparing a catalyst by mixing and calcining a polymer generated by the reaction of amines and carbonyl or carboxyl compounds and a metal precursor.
Background
Acetophenone and its derivatives (i.e., alkyl aromatic ketones) are useful precursors for a variety of pharmaceuticals, fragrances, insecticides, and the like. The traditional synthesis method of alkyl aromatic ketone is by Friedel-Crafts acylation or KMnO4The double bond of the olefin oxide is obtained, which not only consumes a lot of energy, but also eliminates a lot of toxic and corrosive substancesCorrosive waste liquid pollutes the environment. Japanese laid-open patent publication No. 1997-44858 discloses a method for preparing acetophenone using ethanol or bromoethylbenzene, in which a phosphonium salt or phosphonium salt catalyst is used, which involves a complicated preparation process or passes through a plurality of steps, and includes a step of dropping an equivalent amount of bromine to ethylbenzene, which not only reduces the production efficiency but also generates much waste material, increasing the difficulty of the process. The recent research of Chinese patent publication No. CN106631729A discloses that the system can be used for large-scale synthesis of acetophenone by catalytically oxidizing ethylbenzene with high-pressure air in an acetic acid solution by using Co and Mn acetates, however, a large amount of acid waste liquid not only causes the need of corrosion resistance of an instrument, but also makes a product system very complex, thereby increasing the reaction cost. Therefore, it is important to develop a solvent-free method for the oxidative synthesis of alkyl aromatic ketones.
Disclosure of Invention
The invention aims to provide a preparation method for synthesizing alkyl aromatic ketone and catalyst by catalytically oxidizing alkyl aromatic hydrocarbon by a solvent-free method, which takes oxygen as an oxygen source, can be carried out under mild conditions, and has the advantages of low raw material cost, short reaction steps, simple operation and single selectivity; and has no corrosive raw materials, waste materials and environmental pollution.
The technical scheme of the invention is as follows:
a method for synthesizing alkyl aromatic ketone by catalytic oxidation of alkyl aromatic hydrocarbon is characterized by comprising the following steps:
1) adding any one of a metal monatomic catalyst and alkyl aromatic hydrocarbon into a reaction container according to a proportion, and uniformly stirring, wherein the molar ratio of metal in the catalyst to the alkyl aromatic hydrocarbon is 1: 100 to 1: 3000A;
2) carrying out catalytic oxidation reaction at the temperature of 60-200 ℃ for 12-72 h;
3) after the reaction is finished, cooling the reaction container to room temperature, and separating the product by a silica gel column or a distillation mode to obtain the corresponding substance of the aromatic ketone.
The alkyl aromatic hydrocarbon adopts ethylbenzene, propyl benzene, butylbenzene, p-methyl ethylbenzene, p-diethyl benzene, sym-triethyl benzene, p-nitro ethylbenzene, p-chloro ethylbenzene, indane, tetrahydronaphthalene, fluorene or diphenylmethane. The metal monatomic catalyst is a nitrogen-doped carbon carrier catalyst loaded with metal monatomic. The metal single atom is zinc, copper, iron, nickel, cobalt, rhodium, palladium, iridium, rhodium or ruthenium.
Preferably, when the catalyst and the alkyl aromatic hydrocarbon are mixed for catalytic oxidation reaction, the molar ratio of the metal in the catalyst to the amount of the alkyl aromatic hydrocarbon is 1: 500-1: 1500; the temperature of the catalytic oxidation reaction is preferably 100 to 180 ℃; the reaction time is preferably 24 to 48 h.
In the technical scheme of the invention, the catalytic oxidation reaction is carried out in air or high-pressure oxygen with the pressure of 1bar to 10 bar.
The invention provides a preparation method of a metal monatomic catalyst used in the method, which is characterized in that: the preparation method comprises the following steps:
1) mixing an amine compound, a carbonyl compound and water in a molar ratio of 1: 0-2: 20-60; or mixing the amine compound, the carboxylic acid compound and water according to the proportion, completely dissolving the substrate at 60-100 ℃ by magnetic stirring, adding metal salt, heating to 100-110 ℃, evaporating to dryness and drying after reaction to obtain solid powder;
2) fully grinding the solid powder obtained in the step 1), putting the powder into a tube furnace, carrying out heat treatment for 0.5-3 h at the temperature of 400-700 ℃ in the atmosphere of inert gas, and naturally cooling the powder to room temperature to obtain a solid product;
3) and carrying out heat treatment on the obtained solid product for 1-3h at the temperature of 100-400 ℃ in the mixed gas atmosphere of hydrogen and nitrogen to obtain the monatomic catalyst for catalytic reaction.
In the preparation method of the catalyst, the metal salt includes zinc nitrate, copper nitrate, ferric nitrate, nickel nitrate, cobalt acetate, cobalt nitrate, cobalt oxalate, cobalt chloride, rhodium chloride, palladium chloride, sodium chloropalladate, chloroiridic acid, iridium chloride, rhodium chloride, or ruthenium chloride. The amine compound comprises dicyandiamide, diphenylguanidine, guanidine thiocyanate, guanidine acetate or tetramethylguanidine; the carbonyl compounds and carboxylic acid compounds include formaldehyde, acetaldehyde, glyoxal, butanedione, pentanedione, acetic acid or thiocyanic acid.
Compared with the prior art, the invention has the following advantages and prominent technical effects: in operation, only a substrate needs to be added into the reaction vessel, and the reaction is stirred and heated, so that the operation method is simple, acid-base or toxic substances are not added as additives, strong corrosive solvents are not needed, the environmental pollution is little, the reaction can be carried out in low pressure even air, the acid-resistant, alkali-resistant and pressure-resistant capabilities of the reaction vessel are not required, the production cost can be reduced, and the industrial production prospect is realized.
Drawings
Fig. 1 is an image of the synthesized Ru monatomic catalyst prepared in example 1 under a high angle annular dark field scanning transmission electron microscope.
FIG. 2 is an image of Ni monatomic catalyst prepared in example 2 under a high angle annular dark field scanning transmission electron microscope.
FIG. 3 is an image of a high angle annular dark field scanning transmission electron microscope of the Fe monatomic catalyst prepared in example 3.
Fig. 4 is an image of a Co monatomic catalyst prepared in example 4 under a high angle annular dark field scanning transmission electron microscope.
Detailed Description
The basic operation flow of the invention is as follows: taking alkyl aromatic hydrocarbon as a raw material, carrying out chain type free radical oxidation reaction in air or high-pressure oxygen to obtain alkyl aromatic ketone, and separating or distilling and separating the obtained alkyl aromatic ketone by a silica gel chromatographic column and concentrating to obtain a crude product of the alkyl aromatic ketone; the specific synthesis steps are as follows:
1) adding any one of a metal monatomic catalyst and alkyl aromatic hydrocarbon into a reaction container according to a proportion, and uniformly stirring, wherein the molar ratio of metal in the catalyst to the alkyl aromatic hydrocarbon is 1: 100 to 1: 3000A; preferably, the molar ratio of the metal to the alkylaromatic hydrocarbon in the catalyst is 1: 500-1: 1500; the alkyl aromatic hydrocarbon can be ethylbenzene, propylbenzene, butylbenzene, p-methyl ethylbenzene, p-diethylbenzene, sym-triethylbenzene, p-nitroethylbenzene, p-chloro ethylbenzene, indane, tetrahydronaphthalene, fluorene or diphenylmethane; the metal monatomic catalyst is a nitrogen-doped carbon carrier catalyst loaded with metal monatomic; the metal single atom is zinc, copper, iron, nickel, cobalt, rhodium, palladium, iridium, rhodium or ruthenium;
2) carrying out catalytic oxidation reaction at the temperature of 60-200 ℃ for 12-72 h; preferably, the temperature of the catalytic oxidation reaction is 100-180 ℃, and the reaction time is 24-48 h; the catalytic oxidation reaction can be carried out in air or in high pressure oxygen at a pressure of 1bar to 10 bar;
3) after the reaction is finished, cooling the reaction container to room temperature, and separating the product by a silica gel column or a distillation mode to obtain the corresponding substance of the aromatic ketone.
The invention provides a preparation method of the metal monoatomic catalyst, which comprises the following steps:
1) mixing an amine compound, a carbonyl compound and water according to a molar ratio of 1: 0.1-2: 20-70; or mixing the amine compound, the carboxylic acid compound and water according to the proportion, completely dissolving the substrate at 60-100 ℃ by magnetic stirring, adding metal salt, heating to 100-110 ℃, evaporating to dryness and drying after reaction to obtain solid powder; the amine compound comprises dicyandiamide, diphenylguanidine, guanidine thiocyanate, guanidine acetate or tetramethylguanidine; the carbonyl compounds and carboxylic acid compounds comprise formaldehyde, acetaldehyde, glyoxal, butanedione, pentanedione, acetic acid or thiocyanic acid; the metal salt comprises zinc nitrate, copper nitrate, ferric nitrate, nickel nitrate, cobalt acetate, cobalt nitrate, cobalt oxalate, cobalt chloride, rhodium chloride, palladium chloride, sodium chloropalladate, chloroiridic acid, iridium chloride, rhodium chloride or ruthenium chloride;
2) fully grinding the solid powder obtained in the step 1), putting the powder into a tube furnace, carrying out heat treatment for 0.5-3 h at the temperature of 400-700 ℃ in the atmosphere of inert gas, and naturally cooling the powder to room temperature to obtain a solid product;
3) and carrying out heat treatment on the obtained solid product for 1-3h at the temperature of 100-400 ℃ in the mixed gas atmosphere of hydrogen and nitrogen to obtain the monatomic catalyst for catalytic reaction.
In the catalytic oxidation reaction, a typical example is an oxidation reaction using ethylbenzene as a raw material, and the chemical reaction formula is as follows:
the technical solution of the present invention is further described with reference to the following examples, but the scope of the claims is not limited thereto.
Example 1
Ru monatomic catalyst and a method for synthesizing acetophenone by catalytic oxidation:
dissolving 5g of dicyanodiamine in 25mL of deionized water (molar ratio: 1:23.4), heating to 60 ℃ under stirring, adding ruthenium chloride into the solution, heating to 100 ℃ under stirring, and keeping for 24 hours;
grinding the obtained gray black solid into powder, placing the powder into a magnetic boat, placing the magnetic boat into a tube furnace, heating to 600 ℃ in an inert gas atmosphere, keeping for 3h, naturally cooling to room temperature after 3h, and taking out to obtain a reddish brown solid;
grinding the obtained solid into powder, reloading the powder into a magnetic boat, putting the magnetic boat into a tube furnace, heating to 400 ℃ in the atmosphere of hydrogen and nitrogen mixed gas, keeping the temperature for 2 hours, and taking out the powder to obtain a reddish brown solid which is the final catalyst: ru monoatomic atom is uniformly loaded on CNxAs shown in fig. 1.
5mL of ethylbenzene and 5mg of the synthesized Ru monatomic catalyst are added into a 20mL reaction tube, the reaction is carried out for 30h by heating the reaction tube to 100 ℃ in the air, the obtained product is cooled, concentrated and separated by distillation to obtain 620mg of acetophenone, the yield is 12.6%, and the yield is 1.92% of 96mg of alpha-phenethyl alcohol.
Example 2
Ni monatomic catalyst and method for synthesizing acetophenone 1-propiophenone through catalytic oxidation
5g of diphenylguanidine and 0.58g of formic acid at a concentration of 99 wt.% were dissolved in 30mL of deionized water (1: 0.5: 58.7) and warmed to 80 ℃ with stirring, 3.6g of nickel nitrate solution was added to the above solution and warmed to 100 ℃ with stirring and held for 24 h.
Grinding the obtained emerald green solid into powder, placing the powder into a magnetic boat, placing the magnetic boat into a tube furnace, heating to 550 ℃ under the atmosphere of inert gas, keeping for 2h, naturally cooling to room temperature after 2h, and taking out to obtain a gray black solid.
Grinding the obtained solid into powder, reloading the powder into a magnetic boat, putting the magnetic boat into a tube furnace, heating to 400 ℃ in the atmosphere of hydrogen and nitrogen mixed gas, keeping the temperature for 3 hours, and taking out the powder to obtain a gray black solid which is the final catalyst: high concentration Ni monatomic is uniformly loaded on CNxThe load was about 23%, as shown in FIG. 2.
50mL of propyl benzene and 10mg of the Ni catalyst are added into a 200mL high-pressure reaction kettle, 10bar of high-pressure oxygen is filled, the reaction is carried out for 48 hours after the temperature is increased to 180 ℃, the obtained product is cooled, concentrated and separated by distillation to obtain 8.12g of 1-propiophenone, the yield is 16.9 percent, the yield of 1-phenylpropanol is 1413mg, and the yield is 2.9 percent.
Example 3
A method for synthesizing Fe monatomic catalyst and synthesizing acetophenone by catalytic oxidation thereof comprises the following steps:
5g of dicyanodiamide and 11.9g of a 30 wt.% formaldehyde solution are dissolved in 40mL of deionized water (molar ratio: 1: 2: 37.4), heated to 100 ℃ with stirring, 3.2g of ferric nitrate are added to the solution and the temperature is raised to 110 ℃ for 24 hours.
Grinding the obtained reddish blood solid into powder, placing the powder into a magnetic boat, placing the magnetic boat into a tube furnace, heating to 600 ℃ in an inert gas atmosphere, keeping for 2h, naturally cooling to room temperature after 2h, and taking out the black solid.
Grinding the obtained solid into powder, reloading the powder into a magnetic boat, putting the magnetic boat into a tube furnace, heating to 400 ℃ in the atmosphere of hydrogen and nitrogen mixed gas, keeping the temperature for 2 hours, taking out the powder, and obtaining a black solid which is the final catalyst: high concentration Fe single atom is uniformly loaded on CNxThe load was about 30%, as shown in FIG. 3.
2mL of ethylbenzene and 2mg of the Fe monatomic catalyst are added into a 10mL reaction tube, the reaction is carried out for 24h by heating the reaction tube to 150 ℃ in the air, and the obtained product is cooled, concentrated and separated by a silica gel chromatographic column to obtain 411mg of acetophenone, wherein the yield is 20.87%, and the yield is 0.99%.
Example 4
A method for synthesizing Co monatomic catalyst and synthesizing alpha-indanone by catalytic oxidation of Co monatomic catalyst comprises the following steps:
5g of guanidine acetate and 6.2g of glyoxal solution with a concentration of 40 wt.% are dissolved in 25mL of deionized water (1: 1: 32.32), the temperature is raised to 80 ℃ with stirring, 2.47g of cobalt nitrate is added to the solution and the temperature is raised to 110 ℃ and held for 24 h.
Grinding the obtained mauve solid into powder, placing into a magnetic boat, placing the magnetic boat into a tube furnace, heating to 450 deg.C under inert gas atmosphere, maintaining for 3h, naturally cooling to room temperature after 3h, and taking out to obtain black solid.
Grinding the obtained solid into powder, reloading the powder into a magnetic boat, putting the magnetic boat into a tube furnace, heating to 200 ℃ in the atmosphere of hydrogen and nitrogen mixed gas, keeping the temperature for 1h, taking out the powder, and obtaining a black solid which is the final catalyst: high concentration Co single atom is uniformly loaded on CNxThe loading was about 10%, as shown in FIG. 4 (the bright spot is the monoatomic Co).
Adding 10mL of indan and 20mg of Co monatomic catalyst into a 50mL reaction tube, reacting at 120 ℃ in air for 36h, cooling the obtained product, concentrating, and separating by using a silica gel chromatographic column to obtain 2620mg of alpha-indanone, wherein the yield is 27.2%, the yield is 420mg of alpha-indanol, and the yield is 3.8%.

Claims (3)

1. A method for synthesizing alkyl aromatic ketone by catalytic oxidation of alkyl aromatic hydrocarbon is characterized by comprising the following steps:
1) adding any substance of a metal monatomic catalyst and alkyl aromatic hydrocarbon into a reaction container in proportion, and uniformly stirring, wherein the molar ratio of the metal in the catalyst to the alkyl aromatic hydrocarbon is 1: 500-1: 1500;
the metal monatomic catalyst is a nitrogen-doped carbon carrier catalyst loaded with metal monatomic, and the metal monatomic is zinc, copper, iron, nickel, cobalt, rhodium, palladium, iridium or ruthenium;
2) carrying out catalytic oxidation reaction in air at the reaction temperature of 150-200 ℃ for 24-48 h;
3) after the reaction is finished, cooling the reaction container to room temperature, and separating the product in a silica gel column or distillation mode to obtain the corresponding substance of the aromatic ketone;
the metal monoatomic catalyst is prepared by the following method:
a. mixing an amine compound, a carbonyl compound and water according to a molar ratio of 1: 0.1-2: 20-70; or mixing the amine compound, the carboxylic acid compound and water according to the proportion, completely dissolving the substrate at 60-100 ℃ by magnetic stirring, adding metal salt, heating to 100-110 ℃, evaporating to dryness and drying after reaction to obtain solid powder; the amine compound comprises dicyandiamide, diphenylguanidine, guanidine thiocyanate, guanidine acetate or tetramethylguanidine; the carbonyl compounds and carboxylic acid compounds comprise formaldehyde, acetaldehyde, glyoxal, butanedione, pentanedione, acetic acid or thiocyanic acid;
b. fully grinding the solid powder obtained in the step 1), putting the powder into a tube furnace, carrying out heat treatment for 0.5-3 h at the temperature of 400-700 ℃ in the atmosphere of inert gas, and naturally cooling the powder to room temperature to obtain a solid product;
c. and carrying out heat treatment on the obtained solid product for 1-3h at the temperature of 100-400 ℃ in the mixed gas atmosphere of hydrogen and nitrogen to obtain the monatomic catalyst for catalytic reaction.
2. The method as claimed in claim 1, wherein the alkyl aromatic hydrocarbon is ethylbenzene, propylbenzene, butylbenzene, p-methyl ethylbenzene, p-diethylbenzene, s-triethylbenzene, p-nitro ethylbenzene, p-chloro ethylbenzene, indane, tetrahydronaphthalene, fluorene or diphenylmethane.
3. The method of claim 1, wherein the step of catalytically oxidizing the alkyl aromatic hydrocarbon to form the alkyl aromatic ketone comprises: the metal salt comprises zinc nitrate, copper nitrate, ferric nitrate, nickel nitrate, cobalt acetate, cobalt nitrate, cobalt oxalate, cobalt chloride, rhodium chloride, palladium chloride, sodium chloropalladate, chloroiridic acid, iridium chloride, rhodium chloride or ruthenium chloride.
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CN111054417B (en) * 2019-12-17 2023-01-31 国网山东综合能源服务有限公司 High-efficiency iron monatomic Fenton catalyst, and synthesis method and application thereof
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CN113731492B (en) * 2021-08-02 2023-10-13 合肥工业大学 Recyclable cobalt-manganese composite catalyst, preparation method and application thereof in acetophenone preparation
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