CN109049970B - Steaming box for preventing carpet from wrinkling - Google Patents
Steaming box for preventing carpet from wrinkling Download PDFInfo
- Publication number
- CN109049970B CN109049970B CN201810995560.3A CN201810995560A CN109049970B CN 109049970 B CN109049970 B CN 109049970B CN 201810995560 A CN201810995560 A CN 201810995560A CN 109049970 B CN109049970 B CN 109049970B
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- China
- Prior art keywords
- steaming box
- carpet
- roller
- steaming
- expanding
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F23/00—Devices for treating the surfaces of sheets, webs, or other articles in connection with printing
- B41F23/04—Devices for treating the surfaces of sheets, webs, or other articles in connection with printing by heat drying, by cooling, by applying powders
- B41F23/0403—Drying webs
- B41F23/0423—Drying webs by convection
- B41F23/0433—Drying webs by convection using steam
Abstract
The invention relates to a steaming box for preventing carpet from wrinkling, belonging to carpet manufacturing equipment. The technical scheme adopted is as follows: the novel carpet expanding machine comprises a steaming box, wherein a mesh belt guide roller and an expanding roller are arranged in the steaming box, mesh belts circularly operate inside and outside the steaming box, the mesh belts are separated from carpets at the front end in the steaming box, the rear end of the steaming box is contacted with the carpets to give the carpets dragging and conveying, the expanding roller is arranged below the position, which is not contacted with the mesh belts, of the carpets in the steaming box, and the carpets are conveyed out from the rear end of the steaming box through the expanding roller and the rear end mesh belts in the steaming box after entering the steaming box. The invention has the advantages that: the carpet is absorbed and expanded after entering a steam box, is spread and flattened by a spreading roller, removes wrinkle strips, is suspended and relaxed by a floating roller, and removes the internal stress of the carpet fabric. After the carpet fabric is expanded and relaxed for a certain distance, the carpet fabric is fully expanded, and is attached to the mesh belt to move forward after no expansion, so that the steaming reaction process is completed.
Description
Technical Field
The invention relates to a steaming box for preventing carpet from wrinkling, belonging to carpet manufacturing equipment.
Background
At present, the continuous steaming after the carpet fabric printing mainly adopts the net belt supporting floating type steaming, the steam box is widely applied to various carpet factories, and the steam box is very suitable for the continuous steaming of the back-glued carpet with the back-glued and lining cloth. Because the back surface of the carpet is coated with the adhesive layer, the pattern size of the carpet surface can be kept stable and unchanged when the carpet is steamed, and the steaming process quality is ideal.
However, with the improvement of the requirements of customers on the color quality of the carpet and the increase of environmental protection, energy conservation and emission reduction pressure of enterprises, part of carpet factories currently attempt to carry out continuous mesh belt steaming by using the non-adhesive carpet. Steaming the offset printing carpet without back has the advantages that: the back of the carpet is free of an adhesive layer, the upper and lower permeability of the carpet is good, the steam adsorption capacity of the carpet is very uniform, and the steam is saved; the dyeing materials react uniformly, fully and completely under the action of steam, the printing color is bright, the flower shape is lifelike, and the quality is very good. However, there are deadly disadvantages to steaming the offset-free carpet tiles: after the carpet fiber absorbs steam, the dye and the fiber are subjected to chemical reaction under the conditions of high temperature and high humidity, the carpet fiber can be rapidly expanded and expanded, the size of the carpet is also increased, the carpet can pass through a mesh belt below the carpet in the longitudinal direction, the mesh belt is tightly attached to the carpet, and the expansion of the carpet is limited, so that irregular crease strips can be formed, and a large amount of printed carpet waste products are caused.
Disclosure of Invention
The invention aims to provide a steaming box for preventing carpet from wrinkling, which solves the problem of wrinkling caused by the carpet in a steaming process.
In order to solve the above purpose, the technical scheme adopted is as follows:
the utility model provides a prevent steam ager that carpet wrinkled, includes the steam ager, and the inside of steam ager is equipped with guipure deflector roll and expanding roller, and the guipure is at steam ager inside and outside circulation operation, and the guipure is separated with the carpet in steam ager front end, gives carpet drag conveying in the contact of steam ager rear end and carpet, and the carpet is equipped with in the steam ager below the position that does not contact with the guipure the expanding roller, the surface of expanding roller is equipped with spiral tongue-and-groove, and the tongue-and-groove of screw form extends to the other end after winding the outer peripheral face of expanding roller a plurality of circles from the one end of expanding roller, and the cross-section of tongue-and-groove is triangle-shaped, and the rear end guipure in expanding roller, the steam ager is followed the steam ager rear end after the carpet gets into the steam ager and conveys.
Preferably, the front section of the steaming box is provided with a feeding transverse seam, the rear position in the steaming box is provided with two net belt guide rollers which are arranged front and back, the central line of the front net belt guide roller is lower than that of the net belt guide roller at the rear, the two net belt guide roller parts are parallel, the front of the net belt guide roller in the steaming box is provided with an expanding roller and two supporting floating rollers, the expanding roller is in front, the two supporting floating rollers are behind, and the upper edge surfaces of the expanding roller, the two supporting floating rollers and the rear guide roller are in the same horizontal plane.
Preferably, a driving roller is arranged outside the steaming box in front of the feeding transverse seam, the upper edge surface of the driving roller is arranged in the forward extending space of the feeding transverse seam, the mesh belt circularly operates on the conveying roller, the lower part of the front mesh belt guide roller in the steaming box, the upper part of the rear mesh belt guide roller and at least two groups of transition rollers outside the steaming box, the carpet is contacted with the mesh belt at the conveying roller, the mesh belt is separated at the inlet transverse seam entering the steaming box, then is contacted with the mesh belt at the rear mesh belt guide roller through the upper part of the expanding roller, the two supporting floating rollers and the mesh belt dragging part, and is conveyed backwards.
The invention has the advantages that: the carpet is absorbed and expanded after entering a steam box, is spread and flattened by a spreading roller, removes wrinkle strips, is suspended and relaxed by a floating roller, and removes the internal stress of the carpet fabric. After the carpet fabric is expanded and relaxed for a certain distance, the carpet fabric is fully expanded, and is attached to the mesh belt to move forward after no expansion, so that the steaming reaction process is completed. The wrinkling problem caused by the steaming process of the carpet fabric is eliminated, and the excellent effect of the continuous mesh belt steaming process of the back-adhesive-free carpet is ensured.
Drawings
Fig. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a block diagram of the spreader bar of the present invention.
Fig. 3 is a left side view of the spreader bar of the present invention.
Drawings
1. Driving roller 2, expanding roller 3, floating roller 4, net belt guide roller 5, transition roller 6, net belt 7, steaming box 8, import transverse seam 9 carpet.
Detailed Description
After the carpet fabric is printed, the steam evaporation color reaction needs to be completed in a steam box, and the good steam permeability of the inner mesh belt and the floating performance of the mesh belt in the steam box ensure that the printed carpet obtains the best color vividness, hand feeling and dimensional stability. In the use of the original steaming box, the carpet fabric after printing enters the steaming box through the transmission roller, the carpet fiber immediately absorbs steam after entering the steaming box, the dyed fabric reacts with the fiber rapidly and expands, and the size of the fabric expands rapidly in the longitudinal direction and the transverse direction. The carpet can be stretched and pulled up in the longitudinal direction due to traction and stretching effects, and wrinkling in the transverse direction can occur due to the fact that the carrier roller does not have a transverse pull rope function.
The invention improves the original steaming box and realizes the function of preventing carpet from wrinkling.
The structure of the invention is shown in figure 1, and comprises a steaming box 7, wherein a mesh belt guide roller 4 and a spreading roller 2 are arranged in the steaming box 7, mesh belts circularly run inside and outside the steaming box 7, mesh belts drag carpets to enter the steaming box, and the carpets are dragged out of the steaming box after the complete steaming process.
The front end face of the steaming box 7 is provided with a feeding transverse seam, the driving roller 1 is arranged outside the steaming box 7 in front of the feeding transverse seam, and the upper edge face of the driving roller 1 is arranged in the extending space of the feeding transverse seam. The rear position in the steaming box 7 is provided with two net belt guide rollers 4 which are arranged front and back, the central line of the front net belt guide roller 4 is lower than the central line of the net belt guide roller 4 at the rear, the two net belt guide rollers 4 are parallel, the front of the net belt guide roller 4 in the steaming box 7 is provided with an expanding roller 2 and two floating rollers 3, the expanding roller 2 is in front, the two floating rollers 3 are behind, and the upper edges of the expanding roller 2, the two floating rollers 3 and the rear guide roller are in the same horizontal plane.
The net belt circularly runs on at least two groups of transition rollers 5 below the front net belt guide roller 4, above the rear net belt guide roller 4 and outside the steaming box 7 in the steaming box 7 of the transfer roller and the expanding roller 2, the carpet is contacted with the net belt at the transfer roller, separated from the net belt at the inlet transverse seam 8 entering the steaming box 7, then contacted with the net belt at the rear net belt guide roller 4 through the upper part of the expanding roller 2 and the two floating rollers 3, and is dragged by the net belt to be backwards transferred.
The surface of the spreader roll 2 is provided with spiral concave-convex grooves, the spiral concave-convex grooves extend from one end of the spreader roll 2 to the other end after winding around the outer circumferential surface of the spreader roll 2 for a plurality of circles, and the cross section of the concave-convex grooves is triangular. After entering the steaming box 7, the carpet expands to contact with the expanding roller quickly, and the expanding roller expands the fabric transversely and immediately to eliminate wrinkles.
The fabric with wrinkles eliminated is suspended for a certain distance, the internal stress of the fabric is gradually eliminated through loose type supporting and floating of the supporting and floating roller, and the size of the fabric is gradually stabilized. And the carpet fabric with stable size continuously runs, is attached to the mesh belt and runs along with the mesh belt, and the subsequent steaming reaction process is completed.
In the structure of the invention, at the stage that the front fabric of the steaming box is required to carry out chemical reaction just after absorbing steam, the contact between the fabric and the mesh belt is effectively avoided due to the up-down separation operation of the fabric and the mesh belt, so that the carpet fabric has sufficient expansion reaction time, after the carpet fabric is expanded, the transverse elimination of wrinkling of the carpet fabric is realized by adopting the expanding roller, and the steaming reaction quality of a finished product is ensured.
The device ensures the excellent effect of continuous mesh belt steaming process of the back-adhesive-free carpet. Has good economic effect.
Claims (3)
1. The utility model provides a prevent steaming box that carpet wrinkled, its characterized in that includes steaming box (7), the inside of steaming box (7) is equipped with guipure deflector roll (4) and expanding roller (2), and the guipure is at steaming box (7) inside and outside circulation operation, and the guipure separates in steaming box (7) front end and carpet, gives carpet drag conveying in steaming box (7) rear end and carpet contact, and the carpet is equipped with in steaming box (7) the position below that does not contact with the guipure expanding roller (2), the surface of expanding roller (2) is equipped with helical tongue-and-groove, and the one end of expanding roller (2) extends to the other end after a plurality of circles around expanding roller (2) outer peripheral face in the tongue-and-groove, and the cross-section of tongue-groove is triangle-shaped, and the carpet is passed through expanding roller (2), the rear end guipure in steaming box (7) and is followed steaming box (7) rear end conveying.
2. The steaming box for preventing carpet wrinkling according to claim 1, wherein a front section of the steaming box (7) is provided with a feeding transverse seam, two net belt guide rollers (4) which are arranged front to back are arranged at rear positions in the steaming box (7), the central line of the front net belt guide roller (4) is lower than that of the net belt guide roller (4) at the rear, the two net belt guide rollers (4) are parallel, an expanding roller (2) and two supporting floating rollers (3) are arranged in front of the net belt guide roller (4) in the steaming box (7), the expanding roller (2) is in front, the two supporting floating rollers (3) are behind, and the upper edges of the expanding roller (2), the two supporting floating rollers (3) and the rear guide roller are in the same horizontal plane.
3. The steaming box for preventing carpet wrinkling according to claim 2, wherein a driving roller (1) is arranged outside the steaming box (7) in front of a feeding transverse seam, the upper edge surface of the driving roller (1) is in a space extending forward of the feeding transverse seam, a mesh belt circularly runs on at least two groups of transition rollers (5) below a front mesh belt guide roller (4), above a rear mesh belt guide roller (4) and outside the steaming box (7) in the conveying roller, the carpet is contacted with the mesh belt at the conveying roller, is separated from the mesh belt at an inlet transverse seam (8) entering the steaming box (7), then is contacted with the mesh belt at the rear mesh belt guide roller (4) through the upper part of an expanding roller (2), two supporting floating rollers (3) and is dragged by the mesh belt downwards and is conveyed backwards.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810995560.3A CN109049970B (en) | 2018-08-29 | 2018-08-29 | Steaming box for preventing carpet from wrinkling |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810995560.3A CN109049970B (en) | 2018-08-29 | 2018-08-29 | Steaming box for preventing carpet from wrinkling |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109049970A CN109049970A (en) | 2018-12-21 |
| CN109049970B true CN109049970B (en) | 2023-08-04 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810995560.3A Active CN109049970B (en) | 2018-08-29 | 2018-08-29 | Steaming box for preventing carpet from wrinkling |
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| Country | Link |
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| CN (1) | CN109049970B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN116714360B (en) * | 2023-08-07 | 2023-09-29 | 山东圣豪家纺有限公司 | Flat screen printing machine with flattening function |
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| CN2632117Y (en) * | 2003-01-30 | 2004-08-11 | 杭州宏华数码科技股份有限公司 | Conductive band textile dresser |
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| CN202440655U (en) * | 2012-03-01 | 2012-09-19 | 山东源丰印染机械有限公司 | High-position difference steam overflow type steamer with steam sealing hole |
| CN204151561U (en) * | 2014-08-12 | 2015-02-11 | 浙江日利实业有限公司 | The expanding shaping equipment of framing shaping machine |
| CN105197650A (en) * | 2015-10-26 | 2015-12-30 | 湖州织里韩衣童社服饰有限公司 | Cloth rolling machine |
| CN205775295U (en) * | 2016-05-26 | 2016-12-07 | 淄博大染坊丝绸集团有限公司 | A kind of hot flue padding machine Wrinkle-resisting unit |
| CN108251936A (en) * | 2018-03-15 | 2018-07-06 | 安美桥（南宫）羊绒制品有限公司 | Cashmere fabric assembly line and technique |
| CN207775542U (en) * | 2017-12-08 | 2018-08-28 | 杭州旺尚家纺有限公司 | A kind of fabric edge spreading device |
| CN208978453U (en) * | 2018-08-29 | 2019-06-14 | 山东源丰纺织机械有限公司 | Anti- carpet prevents corrugated steaming box |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| AUPQ761500A0 (en) * | 2000-05-19 | 2000-06-15 | Matich, Lewis | Apparatus to aid in fixing dye to fabric |
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2018
- 2018-08-29 CN CN201810995560.3A patent/CN109049970B/en active Active
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2632117Y (en) * | 2003-01-30 | 2004-08-11 | 杭州宏华数码科技股份有限公司 | Conductive band textile dresser |
| CN102248758A (en) * | 2011-04-25 | 2011-11-23 | 上海长胜纺织制品有限公司 | Vertical guide rail automatic cloth conveying device for transfer printing machine |
| CN202440657U (en) * | 2012-03-01 | 2012-09-19 | 山东源丰印染机械有限公司 | Steam distribution device for steam chamber |
| CN202440655U (en) * | 2012-03-01 | 2012-09-19 | 山东源丰印染机械有限公司 | High-position difference steam overflow type steamer with steam sealing hole |
| CN204151561U (en) * | 2014-08-12 | 2015-02-11 | 浙江日利实业有限公司 | The expanding shaping equipment of framing shaping machine |
| CN105197650A (en) * | 2015-10-26 | 2015-12-30 | 湖州织里韩衣童社服饰有限公司 | Cloth rolling machine |
| CN205775295U (en) * | 2016-05-26 | 2016-12-07 | 淄博大染坊丝绸集团有限公司 | A kind of hot flue padding machine Wrinkle-resisting unit |
| CN207775542U (en) * | 2017-12-08 | 2018-08-28 | 杭州旺尚家纺有限公司 | A kind of fabric edge spreading device |
| CN108251936A (en) * | 2018-03-15 | 2018-07-06 | 安美桥（南宫）羊绒制品有限公司 | Cashmere fabric assembly line and technique |
| CN208978453U (en) * | 2018-08-29 | 2019-06-14 | 山东源丰纺织机械有限公司 | Anti- carpet prevents corrugated steaming box |
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| Publication number | Publication date |
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| CN109049970A (en) | 2018-12-21 |
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