CN109049482B

CN109049482B - Insulation board production equipment

Info

Publication number: CN109049482B
Application number: CN201810978297.7A
Authority: CN
Inventors: 陈域
Original assignee: Chongqing Haopan Energy Saving Science & Technology Co ltd
Current assignee: Chongqing Haopan Energy Saving Science & Technology Co ltd
Priority date: 2018-08-24
Filing date: 2018-08-24
Publication date: 2020-11-24
Anticipated expiration: 2038-08-24
Also published as: CN109049482A

Abstract

The invention provides a production device of an insulation board, which comprises a base, a crusher shell, a foaming machine shell, a stirring shell and a double-output-shaft motor, wherein the crusher shell, the foaming machine shell, the stirring shell and the double-output-shaft motor are all arranged on the base, a first output shaft extends into a crushing cavity and is provided with a stirring impeller capable of stirring EPS waste materials, a second output shaft extends into the stirring cavity and is provided with the stirring impeller, the crushing cavity is connected with the foaming machine through a feeding pipe, a discharge hole of the foaming machine is communicated with the stirring cavity, the stirring cavity is communicated with a feeding hole, and the stirring cavity is communicated with a forming cavity through a material leakage channel. According to the invention, the first output shaft of the double-output-shaft motor drives the stirring impeller to rotate so as to stir the waste solid EPS into particles of 0.5-2 mm, the double-output-shaft motor drives the second output shaft to rotate so as to drive the stirring impeller to rotate so as to uniformly stir materials entering the stirring cavity, and finally, the heat-insulating plate is taken out from the forming cavity for later use.

Description

Insulation board production equipment

Technical Field

The invention relates to the field of buildings, in particular to a production device for an insulation board.

Background

The insulation board is used as the most common building material in the building field, the application is particularly wide, but the production of the insulation board is usually more consumable.

Disclosure of Invention

The invention aims to solve the problems that in the prior art, the insulation board production equipment is convenient to produce the insulation board, and waste EPS is used for producing saving materials.

In order to achieve the purpose, the invention adopts the following technical scheme: a production device for insulation boards comprises a base, a crusher shell, a foaming machine shell, a stirring shell and a double-output-shaft motor, wherein the crusher shell, the foaming machine shell, the stirring shell and the double-output-shaft motor are all installed on the base, the crusher shell is provided with a crushing cavity, a foaming machine is arranged in the foaming machine shell, the stirring shell is provided with a stirring cavity, the left end and the right end of the double-output-shaft motor are respectively connected with a first output shaft and a second output shaft, the first output shaft extends into the crushing cavity and is provided with a crushing impeller capable of crushing EPS waste materials, the second output shaft extends into the stirring cavity and is provided with a stirring impeller, the crushing cavity is connected with the foaming machine through a feeding pipe, the feeding pipe is connected with a pump, a discharge port of the foaming machine is communicated with the stirring cavity, the base is provided with a feed port, the stirring cavity is communicated, the base is provided with a molding cavity, and the stirring cavity is communicated with the molding cavity through a material leakage channel.

Further, the feeding pipe is wound on the double-output-shaft motor.

Further, the stirring impeller comprises an auger blade group and a cutting blade group which are arranged in a staggered mode, the auger blade group comprises a plurality of auger blades, the cutting blade group comprises a plurality of cutting knives with gradually increased outer diameters, and the cutting knife with the largest outer diameter is located at the connecting end of the feeding pipe.

Further, install telescopic cylinder on the base, telescopic cylinder's telescopic link is connected the slide, be equipped with the confession on the base the spout that removes about the slide, the vertical fixation has the riser on the slide, two output shaft motors are installed be fixed with on the riser.

Further, horizontal baffle is connected to the riser, the discharge gate is located on the base, be equipped with the confession on the base horizontal through-hole of horizontal baffle horizontal slip, horizontal through-hole communicates perpendicularly the discharge gate, horizontal baffle removes to the right-hand member and can plugs up the discharge gate.

Further, rectangular through holes are arranged on the base at equal intervals, cutting blades are installed in the rectangular through holes, the rectangular through holes are communicated with the forming cavity and divide the forming cavity into a plurality of uniform sections, rectangular blind holes for the cutting blades to slide left and right are formed in the sliding plate, vertical through holes communicated with the rectangular blind holes are formed in the sliding plate, clamping pieces are installed in the vertical through holes, a plurality of clamping grooves capable of being clamped with the clamping pieces are formed in any one of the cutting blades, the cutting blades are vertically connected with a transverse plate, springs are wound on the cutting blades and located between the transverse plate and the rectangular through holes, a plurality of barbs with different lengths are hinged on the base, hook grooves capable of being hooked by the barbs are formed in the transverse plate, and the number of the clamping grooves corresponds to the number of the hook grooves; when the clamping piece is clamped into the clamping groove at the leftmost end, the shortest hook groove hooked by the barb is formed, and meanwhile, the cutting blade extends into the rightmost end of the forming cavity.

Compared with the prior art, the invention has the following beneficial effects: the invention sends the waste solid EPS into the crushing cavity, drives the crushing impeller to rotate by utilizing a first output shaft of the double-output-shaft motor so as to crush the waste solid EPS into particles with the diameter of 0.5-2 mm, then conveys the particles into the foaming machine by a pump, foams and cures the particles by adding foaming agent into the foaming agent, the cured materials enter the stirring cavity through the discharge port, meanwhile, auxiliary materials such as rubber powder, fiber, cellulose ether and cement are added into the stirring cavity, drives the second output shaft to rotate by the double-output-shaft motor so as to drive the stirring impeller to rotate so as to uniformly stir the materials entering the stirring cavity, then enters the molding cavity through the leakage channel to form a heat-insulation board to be prepared, finally takes out the heat-insulation board from the molding cavity for standby, and only needs one double-output-shaft motor while saving materials, the equipment expenditure is reduced.

Additional advantages, objects, and features of the invention will be set forth in part in the description which follows and in part will become apparent to those having ordinary skill in the art upon examination of the following or may be learned from practice of the invention.

Drawings

FIG. 1 is a schematic structural diagram of an insulation board production device of the present invention.

Fig. 2 is a schematic view of the present invention showing the installation of a cutting blade.

Detailed Description

In order to make the technical means, the creation characteristics, the achievement purposes and the functions of the invention clearer and easier to understand, the invention is further explained by combining the drawings and the detailed implementation mode:

note that the upper, lower, left, and right sides in the present invention are the upper, lower, left, and right sides shown in fig. 1.

The invention provides a heat-insulating plate production device which comprises a base 1, a crusher shell 2, a foaming machine shell 3, a stirring shell 4 and a double-output-shaft motor 5, wherein the crusher shell 2, the foaming machine shell 3, the stirring shell 4 and the double-output-shaft motor 5 are all arranged on the base 1, the crusher shell 2, the foaming machine shell 3 and the stirring shell 4 are connected with the base 1 and the base 1 to form a whole, the crusher shell 2 is provided with a crushing cavity 6, a foaming machine 11 is arranged in the foaming machine shell 3, the foaming machine 11 is an existing device capable of foaming and curing solid EPS, a material port 13 for adding foaming agent is arranged on the foaming machine 11, the stirring shell 4 is provided with a stirring cavity, a feeding port 15 is arranged on the stirring shell 4, the feeding port 15 is communicated with the stirring cavity, waste EPS enters the crushing cavity 6 from the feeding port 12, the left end and the right end of the double-output-shaft motor 5 are respectively connected with a first output shaft 7 and a second output shaft 8, when the double-output-shaft motor 5 works, the output shafts of the double-output-shaft motor rotate to drive the first output shaft 7 and the second output shaft 8 to rotate simultaneously, the first output shaft 7 extends into the crushing cavity 6 and is provided with a crushing impeller capable of crushing EPS waste materials, the crushing impeller is provided with a knife edge capable of crushing solid EPS, the second output shaft 8 extends into the stirring cavity and is provided with a stirring impeller 9, the crushing cavity 6 is connected with the foaming machine 11 through a feeding pipe 10, the feeding pipe 10 is connected with a pump, crushed solid EPS particles are fed into the foaming machine 11 from the crushing cavity 6 through the feeding pipe 10 by the operation of the pump, the two ends of the feeding pipe 10 are respectively communicated with the crushing cavity 6 and the foaming machine 11, a discharge port 14 of the foaming machine 11 is communicated with the stirring cavity, follow the material that foaming machine 11 came out is followed discharge gate 14 falls into stir the chamber, it is located to stir the chamber foaming machine 11 below, base 1 is equipped with charge door 15, stir the chamber intercommunication charge door 15, be equipped with shaping chamber 17 on the base 1, shaping chamber 17 makes things convenient for the material to be in for the rectangle chamber shaping and convenient cutting in the shaping chamber 17, stir the chamber with shaping chamber 17 is through leaking material passageway 16 intercommunication, shaping chamber 17 is located stir the chamber below.

As a specific embodiment, the feeding pipe 10 is wound on the double-output-shaft motor 5, after the production of the insulation board is completed, the shell of the double-output-shaft motor 5 can be very hot due to the long-term operation of the double-output-shaft motor 5, water is poured into the crushing cavity 6 and then pumped by a pump, and the water is cooled by the feeding pipe 10 to the wound double-output-shaft motor 5 so as to protect the double-output-shaft motor 5.

As a specific embodiment, the crushing impeller comprises an auger blade group 19 and a cutting blade group 18 which are arranged in a staggered manner, the auger blade group 19 comprises a plurality of auger blades, the cutting blade group 18 comprises a plurality of cutting blades with gradually increasing outer diameters, a blade capable of crushing the solid EPS is arranged on each cutting blade, the cutting blade with the largest outer diameter is arranged at the connecting end of the feeding pipe 10, the auger blade can reduce the load of the feeding of the pump, the material is moved along the axial direction of the auger blade by using the rotating auger blade, the blade of the auger blade is arranged so that the material moves along the interface direction of the feeding pipe 10 when rotating along with the auger blade, and the solid EPS is continuously cut during the movement from left to right, so that the radius of the cutting blade group is increased from left to right and approaches to the inner diameter of the crushing cavity for faster cutting of the solid EPS, the solid EPS is cut into particles of 0.5 mm-2 mm at the cutting knife at the rightmost end.

As a specific embodiment, in order to avoid the material being stuck in the crushing cavity 6 and the stirring cavity, a telescopic cylinder 20 is installed on the base 1, a telescopic rod of the telescopic cylinder 20 is connected with a sliding plate 21, a sliding groove for the sliding plate 21 to move left and right is formed in the base 1, a vertical plate 22 is vertically fixed on the sliding plate 21, the double-output-shaft motor 5 is installed on the vertical plate 22, the tail ends of the first output shaft 7 and the second output shaft 8 are respectively 10 cm-20 cm away from the crushing cavity and the stirring cavity, the telescopic cylinder 20 is started to work to drive the sliding plate 21 to slide left and right so as to drive the first output shaft 7 and the second output shaft 8 to move left and right, and the material in the crushing cavity and the stirring cavity is loosened through the left and right movement of the first output shaft 7 and the second output shaft 8.

As a specific embodiment, the vertical plate 22 is connected with a horizontal baffle 23, the discharge hole 14 is located on the base 1, a horizontal through hole for the horizontal baffle 23 to slide left and right is formed in the base 1, the horizontal through hole is vertically communicated with the discharge hole 14, the horizontal baffle 23 can block the discharge hole 14 when moving to the rightmost end, and the aperture of the discharge hole 14 is 5 cm-10 cm; when the telescopic rod of the telescopic cylinder 20 drives the sliding plate 21 to move leftwards, the horizontal baffle plate 23 is drawn out from the discharge hole 14 to perform blanking, and when the sliding plate 21 moves rightwards, the horizontal baffle plate 23 moves rightwards along the horizontal through hole until the discharge hole 14 is blocked in the discharge hole 14.

As a specific embodiment, in order to directly cut the heat insulation board formed in the forming cavity 17 into the heat insulation board required by us, rectangular through holes 26 arranged at equal intervals are arranged on the base 1, cutting blades 27 are installed in the rectangular through holes 26, the rectangular through holes 26 communicate with the forming cavity 17 and divide the forming cavity 17 into a plurality of uniform sections, that is, the uniformly divided forming cavity 17 is cut by the cutting blades 27 to form the heat insulation board size material required by us, the sliding plate 21 is provided with rectangular blind holes 30 for the cutting blades 27 to slide left and right, the sliding plate 21 is provided with vertical through holes communicating with the rectangular blind holes 30, the vertical through holes are internally provided with clamping pieces 31, any one of the cutting blades 27 is provided with a plurality of clamping grooves 32 capable of being clamped with the clamping pieces 31, and the plurality of cutting blades 27 are vertically connected with the transverse plate 29, a spring 28 is wound on the cutting blade 27, the spring 28 is located between the transverse plate 29 and the rectangular through hole 26, a plurality of barbs 33 with different lengths are hinged on the base 1, hook grooves 34 capable of being hooked by the barbs 33 are formed in the transverse plate 29, and the number of the clamping grooves 32 corresponds to the number of the hook grooves 34; when the clamping piece 31 is clamped into the clamping groove 32 at the leftmost end, the shortest hook groove 34 hooked by the barb 33 is formed, and meanwhile, the cutting blade 27 extends into the rightmost end of the forming cavity 17; when the spring 28 is in a natural state, the cutting blade 27 is just positioned at the left end of the forming cavity 17 and blocks the rectangular through hole 26; when the heat insulation board formed in the forming cavity 17 needs to be cut off, the clamping piece 31 is firstly inserted into the clamping groove 32 at the rightmost end, then the telescopic cylinder 20 is started to drive the sliding plate 21 to move rightmost, then the longest barb 33 is hooked in the corresponding hook groove 34, then, after the card 31 is taken out, the slide plate 21 moves leftwards to make the penultimate card slot 32 at the rightmost end correspond to the card 31, then inserting the card 31 therein and moving the slide plate 21 to the right moves the cutting blade 27 further to the right end of the molding cavity 17, and so on until the cutting blade 27 reaches the rightmost end of the molding cavity 17, the cutting blades 27 are locked by the clamping piece 31, the plurality of cutting blades 27 are synchronously moved left and right by the transverse plate 29, and the knife edges of the cutting blades 27 face the forming cavity 17.

As a specific embodiment, a horizontal auxiliary channel 24 communicating with the material leaking channel 16 is arranged on the base 1, a horizontal plate member adapted to the horizontal auxiliary channel 24 is arranged in the horizontal auxiliary channel 24, the horizontal plate member moves left and right in the horizontal auxiliary channel 24 to open and cut off the material leaking channel 16, the right end of the horizontal plate member is close to the material leaking channel 16, the left end of the horizontal plate member penetrates through the horizontal auxiliary channel 24, the vertical plate 22 is hinged to one end of a rod member, the other end of the rod member penetrates through a through hole formed in the left end of the horizontal plate member, and the middle of the rod member is hinged to a convex rod 25 arranged on the side surface of the base 1 to enable the vertical plate 22 to move left when the horizontal plate member moves right.

As a specific embodiment, an extrusion plate 35 is arranged on the base 1, the extrusion plate 35 extends into the molding cavity 17, the extrusion plate 35 is adapted to the molding cavity 17, so that the extrusion plate 35 can pressurize the material flowing into the molding cavity 17 when sliding left and right in the molding cavity 17, the extrusion plate 35 moves the extruded material left, and after the extrusion plate 35 moves right and moves out, the right end of the molding cavity 17 is communicated with the outside to facilitate the taking out of the insulation board.

Finally, the above embodiments are only for illustrating the technical solutions of the present invention and not for limiting, although the present invention has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that modifications or equivalent substitutions may be made to the technical solutions of the present invention without departing from the spirit and scope of the technical solutions of the present invention, and all of them should be covered in the claims of the present invention.

Claims

1. The utility model provides an heated board production facility which characterized in that: comprises a base (1), a crusher shell (2), a foaming machine shell (3), a stirring shell (4) and a double-output shaft motor (5), wherein the crusher shell (2), the foaming machine shell (3), the stirring shell (4) and the double-output shaft motor (5) are all installed on the base (1), the crusher shell (2) is provided with a crushing cavity (6), a foaming machine (11) is arranged in the foaming machine shell (3), the stirring shell (4) is provided with a stirring cavity, the left end and the right end of the double-output shaft motor (5) are respectively connected with a first output shaft (7) and a second output shaft (8), the first output shaft (7) stretches into the crushing cavity (6) and is provided with a crushing impeller capable of stirring EPS waste materials, the second output shaft (8) stretches into the stirring cavity and is provided with a stirring impeller (9), the crushing cavity (6) is connected with the foaming machine (11) through a feeding pipe (10), conveying pipe (10) are connected with the pump, discharge gate (14) intercommunication of foaming machine (11) the stirring chamber, base (1) is equipped with charge door (15), the stirring chamber intercommunication charge door (15), be equipped with on base (1) into die cavity (17), the stirring chamber with die cavity (17) are through leaking material passageway (16) intercommunication.

2. The insulation board production apparatus according to claim 1, characterized in that: the feeding pipe (10) is wound on the double-output-shaft motor (5).

3. The insulation board production apparatus according to claim 1, characterized in that: the stirring impeller comprises a stirring blade group (19) and a cutting blade group (18) which are arranged in a staggered mode, the stirring blade group (19) comprises a plurality of stirring blades, the cutting blade group (18) comprises a plurality of cutting knives with gradually increased outer diameters, and the cutting knife with the largest outer diameter is located at the connecting end of the feeding pipe (10).

4. The insulation board production apparatus according to claim 1, characterized in that: install telescopic cylinder (20) on base (1), slide (21) are connected to the telescopic link of telescopic cylinder (20), be equipped with the confession on base (1) the spout that moves about slide (21), the vertical fixation has riser (22) on slide (21), install two output shaft motor (5) be fixed with on riser (22).

5. The insulation board production apparatus according to claim 4, wherein: horizontal baffle (23) is connected in riser (22), discharge gate (14) are located on base (1), be equipped with the confession on base (1) horizontal through-hole of horizontal baffle (23) horizontal slip, horizontal through-hole communicates perpendicularly discharge gate (14), horizontal baffle (23) are removed to the right-hand member and can be plugged up discharge gate (14).

6. The insulation board production apparatus according to claim 4, wherein: be equipped with rectangle through-hole (26) that the equidistance was arranged on base (1), install in rectangle through-hole (26) and cut off blade (27), a plurality of rectangle through-hole (26) intercommunication become die cavity (17) and will become die cavity (17) and fall into even a plurality of sections, be equipped with the confession on slide (21) cut off blade (27) horizontal slip's rectangle blind hole (30), be equipped with the intercommunication on slide (21) the vertical through-hole of rectangle blind hole (30), install fastener (31) in the vertical through-hole, arbitrary one cut off be equipped with on blade (27) a plurality of can with draw-in groove (32) of fastener (31) joint, a plurality of it connects diaphragm (29) perpendicularly to cut off blade (27), it has spring (28) to wind on blade (27) to cut off, spring (28) are located diaphragm (29) with between rectangle through-hole (26), a plurality of barbs (33) with different lengths are hinged on the base (1), hook grooves (34) which can be hooked by the barbs (33) are formed in the transverse plate (29), and the number of the clamping grooves (32) corresponds to that of the hook grooves (34); when the clamping piece (31) is clamped into the clamping groove (32) at the leftmost end, the shortest hook groove (34) hooked by the barb (33) is formed, and meanwhile, the cutting blade (27) extends into the rightmost end of the forming cavity (17).