CN109048657B - Linear pipe inner surface abrasive flow polishing high-sealing clamp - Google Patents

Linear pipe inner surface abrasive flow polishing high-sealing clamp Download PDF

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Publication number
CN109048657B
CN109048657B CN201810962294.4A CN201810962294A CN109048657B CN 109048657 B CN109048657 B CN 109048657B CN 201810962294 A CN201810962294 A CN 201810962294A CN 109048657 B CN109048657 B CN 109048657B
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clamp
hole
processed
feeding cylinder
diameter
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CN109048657A (en
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王宣平
王海全
高航
段合露
于洋
王迪
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Dalian University of Technology
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Dalian University of Technology
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/06Work supports, e.g. adjustable steadies

Abstract

The invention discloses a linear tube abrasive flow polishing high-tightness clamp, wherein a workpiece of a linear tube to be processed is fixedly held in the clamp, and the high-tightness clamp is designed to ensure that the workpiece to be processed and the clamp form a high-tightness cavity so as to achieve the aim of stably and efficiently processing the abrasive flow. This high leakproofness anchor clamps includes: the upper and lower cylinders are respectively connected with the upper and lower cylinders to form labyrinth seal, thread seal and an inner and outer buckle clamp part for restraining the movement of the abrasive medium, the inner and outer buckle clamp parts are respectively connected with the upper and lower cylinders and the nylon bushing to form labyrinth seal, end face seal, seam allowance seal and other seal forms, and the nylon bushing is connected with the outer and inner buckle clamp parts and used for restraining the linear pipe to be processed.

Description

Linear pipe inner surface abrasive flow polishing high-sealing clamp
Technical Field
The invention relates to the field of non-traditional mechanical polishing processing, which is used for clamping a linear pipe to be processed and forming a flow channel with good sealing performance so as to ensure that an abrasive medium does not leak in the flowing process of the linear pipe to be processed.
Background
Abrasive flow machining is a non-traditional mechanical polishing method that extrudes a polymer-based or water-based medium mixed with abrasive particles through the surface to be machined to achieve a finishing process. In the abrasive particle flow processing process, the effect of the abrasive particles on the surface to be processed can be divided into stages of scratching, plowing, cutting and the like. Under the action of hydraulic pressure or air pressure, the polymer-based or water-based abrasive medium flows back and forth in a flow passage formed by the workpiece to be processed and the clamp, and the fluid characteristic of the abrasive medium ensures that the abrasive medium is self-adaptive to the surface to be processed, so that the surface to be processed of the workpiece is polished.
Sealing is a measure to prevent leakage of fluid or solid particles from between the bonding surfaces of the sealing structure and to prevent intrusion of foreign substances such as dust and moisture into the interior of the apparatus. Leakage is a not negligible quality problem of mechanical equipment, affects normal operation, working efficiency, service life and the like of the equipment, and can cause energy waste and environmental pollution. The sealing performance is an important index for evaluating the performance and quality of equipment. According to statistics, 60% of unplanned parking accidents of chemical enterprises are related to sealing failures. In the polishing of the abrasive particle flow of the linear tube, the clamp plays a role in sealing the flow channel and fixing the linear tube to be processed. When the viscoelastic characteristic effect of the abrasive medium is weak, the phenomena of abrasive material 'running', 'overflowing', 'dripping' and 'leaking' are caused by weakening of the sealing effect of the clamp, and then the normal polishing of the linear pipe fitting is influenced, and the stability of the polishing process is influenced. For water-based abrasive media, a highly sealed fixture is critical to achieving a relatively stable polishing process.
Although the existing linear pipe clamp sealing technology has a certain effect, for polymer-based abrasive media and water-based abrasive media with low viscoelastic effect, the existing clamp sealing design still has certain limitations in the aspects of high sealing performance, leakage prevention, no deformation in the polishing process of the linear pipe and the like, and has a plurality of problems.
In addition, the existing linear pipe clamp sealing technology is poor in applicability, and different special clamps are required to be adopted for different types of linear pipes. When the linear pipe parts have different lengths and different length-diameter ratios, the number of the required special clamps is large, so that the resource waste and the economic efficiency are poor.
Disclosure of Invention
Aiming at the technical problems, the invention provides a high-sealing clamp design for polishing the abrasive flow on the inner surface of the linear pipe, which has the advantages of good sealing performance, high-efficiency clamping and the like, and can improve the polishing efficiency and the processing quality of the abrasive flow on the inner surface of the linear pipe.
In order to achieve the above purpose, the following technical scheme is provided:
a high leakproofness anchor clamps of straight line intraductal surface abrasive flow polishing includes: the feeding cylinder, the external buckling clamp, the nylon bushing, the internal buckling clamp and the discharging cylinder.
The feeding cylinder is a long cylinder with a certain inner diameter, the top of the feeding cylinder is provided with an abrasive material accommodating cavity for accommodating an abrasive material medium, and the bottom of the center of the feeding cylinder is provided with an internal threaded hole.
The upper portion of the external buckling fixture is provided with external threads which are connected with internal threads at the bottom of the feeding cylinder, the height of the external buckling fixture is the same as the length of an internal thread hole of the feeding cylinder, a rotary sealing deep groove is formed in the end face position of the external buckling fixture, which is attached to the lower surface of the feeding cylinder, and end face rotary teeth which are matched with the rotary sealing deep groove to form labyrinth sealing are arranged on the lower surface of the feeding cylinder.
The center position of the outer buckling fixture is a through hole A with the inner diameter the same as the inner diameter of a linear pipe to be processed, a counter bore with a taper is arranged at the joint of the through hole A, the small-diameter end face and the inclined face of the counter bore are attached to the upper part of the nylon bushing core in opposite use, and the large-diameter internal thread part of the counter bore is in threaded connection with the external thread at the top of the inner buckling fixture.
The inner diameter of a central through hole B of the nylon bushing is the same as the outer diameter of the linear pipe to be processed, and the depth of the through hole B is the same as the length of the linear pipe to be processed; the small end of the upper part of the nylon bushing is provided with a smooth shaft part with certain external diameter, the middle part is provided with a tapered step shaft part, and the lower part is provided with a lower smooth shaft part with certain external diameter; the nylon mends the laminating of core inside and treating the processing straight line pipe, and the laminating of the inside path terminal surface of upper portion tip terminal surface and outer knot anchor clamps, tapering inclined plane play the guide effect, and the outside of step axial region is laminated with outer knot anchor clamps internal thread, the terminal surface of step axial region and the laminating of interior knot anchor clamps upper portion terminal surface, and the surface of lower part smooth axial region and the laminating of the counter bore internal surface of interior knot anchor clamps, the terminal surface of lower part smooth axial region and the laminating of interior knot anchor clamps counter bore terminal surface.
Interior knot anchor clamps central point position through-hole C internal diameter with treat processing straight line pipe diameter, the interior knot anchor clamps counter bore of through-hole C upper portion for having certain internal diameter size, interior knot anchor clamps counter bore outside be with outer knot anchor clamps internal thread fit's external screw thread, the interior knot anchor clamps external screw thread of through-hole C lower part surface outside for having certain external diameter, the terminal surface is provided with the spiral seal groove under the flat portion of interior knot anchor clamps external screw thread root, through-hole C terminal surface with treat processing straight line pipe terminal surface laminating, the laminating of the corresponding position of the outer screw thread portion up end of interior knot anchor clamps counter bore and nylon mends the core, the external screw thread of interior knot anchor clamps counter bore is screw-thread fit with outer knot anchor clamps internal thread, the lower.
Wherein, the flat part of the external thread root of the internal buckling fixture and the corresponding end surface of the blanking cylinder are labyrinth seals.
The structure of the blanking cylinder is the same as that of the feeding cylinder.
The grinding material flow processing device comprises a feeding cylinder, a grinding material accommodating cavity A, a through hole A of an outer buckling clamp, a through hole B of a nylon bushing, a central tube hole of a straight tube to be processed, a through hole C of an inner buckling clamp and a grinding material accommodating cavity B of a discharging cylinder, wherein the feeding cylinder is a continuous through-hole channel which is a flowing area of a grinding material medium in the grinding material flow processing.
Furthermore, the depth of the grooves of the labyrinth seal is 3-4 mm, and the number of the grooves is 3-5.
The clamping explanation adopting the technical scheme is as follows:
and (3) completely filling the to-be-processed linear pipe into the through hole B of the nylon bushing core to form clearance fit so as to ensure that the to-be-processed linear pipe is not deformed and is fixed in position. The nylon bushing (including the linear pipe to be processed) is completely arranged in the inner buckling clamp, the nylon bushing (including the linear pipe to be processed) and the inner buckling clamp form clearance fit at the joint of the inner diameter and the outer diameter, and end face sealing and seam allowance sealing are formed at the end face. The nylon bushing (containing the straight line pipe to be processed) and the inner buckling clamp are screwed into the outer buckling clamp together, the outer buckling clamp and the inner buckling clamp form thread sealing, the outer buckling clamp and the nylon bushing form clearance fit at the joint of the inner diameter and the outer diameter, and the outer buckling clamp and the nylon bushing (containing the straight line pipe to be processed) form end face sealing and seam allowance sealing at the end faces. The inner fastening clamp and the outer fastening clamp (containing nylon bushing and a to-be-processed straight pipe) are respectively screwed and matched with the inner material cylinder and the outer material cylinder to form thread sealing, and seam allowance sealing and labyrinth sealing are formed at the joint of the end faces. The labyrinth sealing mechanism is as follows: the abrasive medium flows through a channel formed by a labyrinth throttling gap and an expansion cavity, and the abrasive medium is difficult to leak due to great energy loss generated by multiple times of throttling and great reduction of the flow head of the abrasive medium, so that the sealing purpose is achieved. And finally, filling an abrasive medium, clamping the clamp to the specified position of the machine tool, and performing abrasive flow polishing machining operation.
For different straight line pipes to be processed, the sealing clamp can replace corresponding nylon bushing, so that the aims of quick replacement and convenient clamping are fulfilled.
Under the action of hydraulic pressure or air pressure, the abrasive media in the feeding cylinder and the discharging cylinder are extruded to pass through the inner surface of the to-be-machined linear pipe with the large length-diameter ratio of the inner channel, and the inner surface of the to-be-machined workpiece is polished.
In conclusion, the abrasive flow polishing device can be used for polishing the abrasive flow on the inner surface of the straight line pipe, has the advantages of good sealing performance, high-efficiency clamping and the like, and can improve the polishing efficiency and the processing quality of the abrasive flow on the inner surface of the straight line pipe.
The foregoing is an overview of the technical solutions of the present invention, and in order to make the technical means employed by the present invention more clearly understood and to further clarify the features and advantages of the present invention, the following embodiments are employed and are described in detail with reference to the accompanying drawings.
Drawings
Fig. 1 is a schematic cross-sectional structure of the present invention.
Detailed Description
A linear pipe inner surface abrasive flow polishing high-tightness clamp as shown in figure 1 comprises: the feeding device comprises a feeding cylinder 1, an outer buckling clamp 2, a nylon bushing 3, an inner buckling clamp 5 and a feeding cylinder 6.
The feeding cylinder 1 is provided with a cylindrical body with a certain inner diameter and length, the top of the feeding cylinder is provided with a grinding material accommodating cavity A for accommodating grinding materials, and the bottom of the center of the feeding cylinder 1 is provided with an internal thread;
the upper part of the external buckling clamp 2 is provided with external threads which are linked with internal threads at the bottom of the feeding cylinder 1, the height of the external buckling clamp is the same as the length of an internal thread hole of the feeding cylinder 1, a rotary sealing deep groove 21 is arranged at the joint part of the end surface part and the lower surface of the feeding cylinder 1, and an end surface rotary tooth 11 which is matched with the rotary sealing deep groove 21 to form labyrinth seal is arranged on the lower surface of the feeding cylinder 1;
the central position of the external buckling clamp 2 is a through hole A22 with the inner diameter the same as that of the straight line pipe 4 to be processed, the joint of the external buckling clamp 2 and the through hole A22 is a counter bore 23 with the middle part having the taper of 2, the inner surface of the large diameter of the counter bore 23 is an internal thread, the end surface of the small diameter of the counter bore and the inclined plane are jointed with the upper part of the nylon compensating core 3, and the part of the large diameter internal thread is in threaded fit with the external thread at the top of the internal buckling;
the center of the nylon bushing 3 is provided with a through hole B31 with the inner diameter being the same as the outer diameter of the linear tube 4 to be processed, the depth of the through hole B31 is the same as the length of the linear tube 4 to be processed, the upper small end is an upper smooth shaft part 32 with a certain outer diameter, the middle part is a step shaft part 33 with the taper of 2, the lower smooth shaft part 34 with a certain outer diameter is arranged at the lower part, the inside of the nylon bushing 3 is jointed with the linear tube 4 to be processed, the end surface of the upper small end is jointed with the inner small-diameter end surface of the outer buckle clamp 2, the taper inclined surface plays a guiding role, the outside of the step shaft part 33 with the taper of 2 is jointed with the inner thread of the outer buckle clamp 2, the end surface of the step shaft part 33 is jointed with the upper end surface of the inner buckle clamp 5, the outer surface of the lower smooth;
the center of the inner buckle clamp 5 is provided with a through hole C51 with the inner diameter being the same as the diameter of the linear tube 4 to be processed, the upper part of the through hole C51 is an inner buckle clamp counter bore 52 with a certain inner diameter, the outer part of the inner buckle clamp counter bore 52 is an external thread matched with the internal thread of the outer buckle clamp 2, the outer side of the lower surface of the through hole C51 is an inner buckle clamp external thread 53 with a certain outer diameter, the lower end face of a flat part 54 at the root part of the inner buckle clamp external thread 53 is provided with a spiral sealing groove 55, the end face of the through hole C51 is attached to the end face of the linear tube 4 to be processed, the upper end face of the external thread part of the inner buckle clamp counter bore 52 and the inner buckle clamp counter bore 52 are attached to the corresponding position of the nylon bushing 3, the external thread of the inner buckle clamp counter;
wherein, the flat part 54 at the root part of the external thread 53 of the internal buckling clamp and the corresponding end surface of the blanking cylinder 6 are labyrinth seals;
the blanking cylinder 6 has the same structure as the feeding cylinder 1;
wherein, the continuous through-hole channel which is composed of the abrasive material containing cavity A of the feeding cylinder 1, the through-hole A22 of the outer buckle clamp 2, the through-hole B31 of the nylon bushing 3, the central tube hole of the straight tube 4 to be processed, the through-hole C51 of the inner buckle clamp 5 and the abrasive material containing cavity B of the feeding cylinder 6 is a flowing area of the abrasive material;
furthermore, the depth of the grooves of the labyrinth seal is 3-4 mm, and the number of the grooves is 3-5.
The clamping description of the invention adopting the technical scheme is as follows:
and (3) completely installing the straight line pipe 4 to be processed into the through hole B31 of the nylon bushing 3 to form clearance fit and ensure that the straight line pipe 4 to be processed is not deformed and is fixed in position. The nylon bushing 3 (containing the straight line pipe 4 to be processed) is completely arranged in the inner buckling clamp 5, the nylon bushing 3 (containing the straight line pipe 4 to be processed) and the inner buckling clamp 5 form clearance fit at the joint of the inner diameter and the outer diameter, and end face sealing and seam allowance sealing are formed on the end face. The nylon bushing 3 (containing the linear pipe 4 to be processed) and the inner fastening clamp 5 are screwed into the outer fastening clamp 2 together, the outer fastening clamp 2 and the inner fastening clamp 5 form thread sealing, the outer fastening clamp 2 and the nylon bushing 3 form clearance fit at the joint of the inner diameter and the outer diameter, and the outer fastening clamp 2 and the nylon bushing 3 (containing the linear pipe 4 to be processed) form end face sealing and seam allowance sealing at the end face. The inner buckling clamp 5 and the outer buckling clamp 2 (comprising the nylon bushing 3 and the to-be-processed straight pipe 4) are respectively and completely screwed in and matched with the inner material cylinder and the outer material cylinder to form thread sealing, a seam allowance seal and a labyrinth seal are formed at the joint of the end faces, and the function of the inner buckling clamp and the outer buckling clamp is that an abrasive medium flows through a channel formed by a labyrinth throttling gap and an expansion cavity. And finally, filling the abrasive, clamping the clamp to the specified position of the machine tool, and performing abrasive flow polishing test operation.
The straight line pipe 4 to be processed is processed differently, and the corresponding nylon bushing 3 is replaced, so that the purposes of quick replacement and convenient clamping are achieved.
The abrasive media in the feeding cylinder and the discharging cylinder are pressed through the inner surface of the linear pipe 4 to be processed with large length-diameter ratio of the inner channel under the action of hydraulic pressure or air pressure, so that the surfaces are polished.
Although the present invention has been described with reference to a preferred embodiment, it should be understood that various changes, substitutions and alterations can be made herein without departing from the spirit and scope of the invention as defined by the appended claims.

Claims (2)

1. A high leakproofness anchor clamps of straight line intraductal surface abrasive flow polishing includes: the feeding cylinder (1), the outer buckle clamp (2), the nylon bushing (3), the inner buckle clamp (5) and the discharging cylinder (6);
the feeding cylinder (1) is a cylindrical body, the top of the feeding cylinder is provided with a grinding material accommodating cavity (A) for accommodating grinding materials, and the bottom of the center of the feeding cylinder (1) is provided with an internal thread;
the upper part of the external buckling clamp (2) is provided with external threads, the external threads are connected with internal threads at the bottom of the feeding cylinder (1), the height of the external buckling clamp is the same as the length of an internal thread hole of the feeding cylinder (1), a rotary sealing deep groove (21) is arranged at the joint part of the end surface and the lower surface of the feeding cylinder (1), an end surface rotary tooth (11) is arranged at the lower surface of the feeding cylinder (1), and the rotary sealing deep groove (21) is matched with the rotary sealing deep groove to form labyrinth sealing;
the center of the external buckling clamp (2) is provided with a through hole A (22), the inner diameter of the through hole A is the same as that of the straight line pipe (4) to be processed, and the through hole A (22) is connected with a counter bore (23) with the taper of 2; the small-diameter end face and the inclined face of the counter bore (23) are attached to the upper part of the nylon bushing core (3) at opposite positions, and the threaded part of the large-diameter inner surface of the counter bore (23) is in threaded fit with the external thread at the top of the inner buckle clamp (5);
the nylon bushing (3) is provided with a through hole B (31) with the inner diameter being the same as the outer diameter of a straight line tube (4) to be processed, the depth of the through hole B (31) is the same as the length of the straight line tube (4) to be processed, the upper small end is an upper smooth shaft part (32) with a certain outer diameter, the middle part is a step shaft part (33) with the taper of 2, the lower part is a lower smooth shaft part (34) with a certain outer diameter, the interior of the nylon bushing (3) is attached to the straight line tube (4) to be processed, the end surface of the upper small end is attached to the inner small-diameter end surface of the outer buckle clamp (2), the inclined plane has a guiding function, the exterior of the step shaft part (33) with the taper of 2 is attached to the inner thread of the outer buckle clamp (2), the end surface of the step shaft part (33) is attached to the upper end surface of the inner buckle clamp (5), the outer surface, the end face of the lower light shaft part (34) is attached to the end face of the counter bore of the inner buckle fixture (5);
the center of the inner fastening clamp (5) is provided with a through hole C (51) with the inner diameter being the same as the diameter of the straight line pipe (4) to be processed, the upper part of the through hole C (51) is an inner fastening clamp counter bore (52) with a certain inner diameter size, the outer part of the inner fastening clamp counter bore (52) is provided with an external thread matched with the internal thread of the outer fastening clamp (2), the outer side of the lower surface of the through hole C (51) is an inner fastening clamp external thread (53) with a certain outer diameter size, the lower end surface of a flat part (54) at the root part of the inner fastening clamp external thread (53) is provided with a spiral sealing groove (55), the end surface of the through hole C (51) is attached to the end surface of the straight line pipe (4) to be processed, the upper end surface of the outer thread part of the inner fastening clamp counter bore (52) and the inner fastening clamp counter bore (52) are attached to the corresponding, the outer side of the lower part of the inner buckle clamp (5) is in threaded fit with the upper part of the blanking cylinder (6);
wherein, the flat part (54) at the root part of the external thread (53) of the internal buckling clamp and the corresponding end surface of the blanking cylinder (6) are labyrinth seals;
the structure of the blanking cylinder (6) is the same as that of the feeding cylinder (1);
the continuous through-hole channel is formed by an abrasive containing cavity (A) of a feeding cylinder (1), a through hole A (22) of an outer buckling clamp (2), a through hole B (31) of a nylon bushing (3), a central tube hole of a to-be-processed straight tube (4), a through hole C (51) of an inner buckling clamp (5) and an abrasive containing cavity (B) of a feeding cylinder (6), and is a flowing area of abrasives.
2. The jig for polishing high sealing performance by abrasive flow on the inner surface of a linear pipe according to claim 1, wherein:
the labyrinth seal has the groove depth of 3-4 mm and the number of 3-5.
CN201810962294.4A 2018-08-22 2018-08-22 Linear pipe inner surface abrasive flow polishing high-sealing clamp Active CN109048657B (en)

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CN109333175B (en) * 2018-11-08 2020-11-24 太原理工大学 Ultrasonic vibration assisted abrasive flow precision finishing method for inner wall of circular tube
CN110026880A (en) * 2019-04-15 2019-07-19 中国电子科技集团公司第二十研究所 The inner surface abrasive Flow of 3D printing thin wall special-shaped electromagnetic horn polishes tooling
CN110587467A (en) * 2019-10-09 2019-12-20 无锡威孚马山油泵油嘴有限公司 Plunger bushing abrasive particle oil flow hole deburring device
CN115213798B (en) * 2022-09-19 2023-01-17 南通飞奔机械有限公司 Processing equipment with internal thread polishing function for pipeline communicating piece

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US6503126B1 (en) * 2000-09-12 2003-01-07 Extrude Hone Corporation Method and apparatus for abrading the region of intersection between a branch outlet and a passageway in a body
TWI284075B (en) * 2005-08-31 2007-07-21 Univ Nat Central Grinding material spiral grinding device and method thereof
CN103659619B (en) * 2013-12-18 2016-04-06 中航力源液压股份有限公司 A kind of point limit, cleaning deep hole annular groove place and burr abrasive Flow Machining device
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