CN109047933A - A kind of bionical groove processing apparatus of pipe internal coating - Google Patents
A kind of bionical groove processing apparatus of pipe internal coating Download PDFInfo
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- CN109047933A CN109047933A CN201811148140.8A CN201811148140A CN109047933A CN 109047933 A CN109047933 A CN 109047933A CN 201811148140 A CN201811148140 A CN 201811148140A CN 109047933 A CN109047933 A CN 109047933A
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- 238000012545 processing Methods 0.000 title claims abstract description 30
- 238000000576 coating method Methods 0.000 title claims abstract description 28
- 239000011248 coating agent Substances 0.000 title claims abstract description 27
- 230000007246 mechanism Effects 0.000 claims abstract description 70
- 230000008859 change Effects 0.000 claims abstract description 4
- 230000005540 biological transmission Effects 0.000 claims description 5
- 230000005611 electricity Effects 0.000 claims description 3
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 3
- 230000000930 thermomechanical effect Effects 0.000 claims 1
- 238000009434 installation Methods 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 12
- 230000009467 reduction Effects 0.000 description 9
- 230000000694 effects Effects 0.000 description 7
- 239000003638 chemical reducing agent Substances 0.000 description 5
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- 230000033001 locomotion Effects 0.000 description 4
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 4
- 230000008878 coupling Effects 0.000 description 3
- 238000010168 coupling process Methods 0.000 description 3
- 238000005859 coupling reaction Methods 0.000 description 3
- 239000011664 nicotinic acid Substances 0.000 description 3
- 239000003345 natural gas Substances 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000004500 asepsis Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 239000013013 elastic material Substances 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
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- 231100000331 toxic Toxicity 0.000 description 1
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D79/00—Methods, machines, or devices not covered elsewhere, for working metal by removal of material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q5/00—Driving or feeding mechanisms; Control arrangements therefor
- B23Q5/02—Driving main working members
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q9/00—Arrangements for supporting or guiding portable metal-working machines or apparatus
- B23Q9/02—Arrangements for supporting or guiding portable metal-working machines or apparatus for securing machines or apparatus to workpieces, or other parts, of particular shape, e.g. to beams of particular cross-section
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Abstract
The present invention discloses a kind of bionical groove processing apparatus of pipe internal coating, the device includes the sequentially connected front support mechanism with front support wheel bar, the rotary processor structure for providing rotation processing dynamics, the rear support mechanism with rear support wheel bar, and the walking mechanism of lower section, offer single unit system onward impulse in pipeline positioned at the rear support mechanism；Front support mechanism, rotary processor structure and the rear support mechanism can change moving radius, adapt to the pipeline of different diameters.The bionical groove processing apparatus of pipe internal coating of the invention, installation, convenient disassembly.Single unit system structure is simple, easy to operate.
Description
Technical field
The present invention relates to tube cutting devices, and in particular to a kind of bionical groove processing apparatus of pipe internal coating.
Background technique
With the development of the social economy, the energy such as petroleum, natural gas need increasingly to increase, currently pass through pipeline stone
Main energy loss is friction loss during the energy such as oil, natural gas.Bionic non-smooth surface is in fluid drag-reduction field
Great function has been played, bionic non-smooth surface is applied in inner wall of the pipe to reduce the energy loss in transmission process.
Currently used drag reduction method mainly has two kinds of drag reducer drag reduction method and coating drag reduction method.Drag reducer drag reduction method be
Polymer is added in pipeline and realizes drag reduction, but general drag reducer is toxic, and needs to be continuously replenished, therefore have certain limitation
Property.The turning point that coating drag reduction method flows to retardation layer turbulent flow by coating elastic material on pipeline wall surface, to realize drag reduction
Purpose, and coating surface processes bionic, drag-reducing structure mostly to improve drag reducing efficiency.Especially for long distance transportation, compare
Drag reducer drag reduction method, coating drag reduction method can obtain higher economic benefit due to not needing supplement drag reducer, asepsis environment-protecting.
By a large amount of scholars' the study found that the very low power structure of the shapes such as V-type, U-shaped has certain drag-reduction effect, wherein V-type
More preferably, the secondary vortices generated at groove spike can generate and influence drag-reduction effect drag-reduction effect.
Summary of the invention
In view of the deficiencies of the prior art, the present invention proposes a kind of bionical groove processing apparatus of pipe internal coating, the device
Structure is simple, easy to operate.Specific technical solution is as follows:
A kind of bionical groove processing apparatus of pipe internal coating, which is characterized in that the device includes sequentially connected has
The front support mechanism of front support wheel bar, for provide rotation processing dynamics rotary processor structure, with rear support wheel bar after
Supporting mechanism, and the traveling machine of lower section, offer single unit system onward impulse in pipeline positioned at the rear support mechanism
Structure；Front support mechanism, rotary processor structure and the rear support mechanism can change moving radius, adapt to different diameters
Pipeline.
Further, the front support mechanism include screw rod positioning sleeve, first bearing seat, ball-screw, support wheel bar,
Fixes sleeve, second bearing seat, bottom plate, from left to right, the screw rod positioning sleeve are fixed on a left side for the first bearing seat
End face offers square through hole at the screw rod positioning sleeve center, offers through-hole at the first bearing seat center, institute
The fixes sleeve right end stated is fixed in the second bearing seat, and through-hole is also offered at the two center, the rolling
Square bar is processed into the left end of ballscrew, sequentially passes through the hole of the first bearing seat and screw rod positioning sleeve, and realization is circumferentially positioned,
The right end of the ball-screw sequentially passes through the fixing sleeve and second bearing seat, realizes axially position；Described first
Bearing block and second bearing seat are fixed on the bottom plate；The support wheel bar includes stock, quarter butt, support wheel, described
One end of stock be rotatably connected on the nut of the ball-screw, the other end is rotatably connected the support wheel,
Described quarter butt one end is rotatably connected at the middle part of the stock, and the other end is rotatably connected in the fixes sleeve
On；By the moving left and right along lead screw of the nut on the ball-screw, the stock is driven to rotate, to adapt to difference
Caliber.
Further, the rotary processor structure includes first motor, casing assembly, front support connecting shaft, driven shaft
Component, toolbox, driving gear, the second electric machine assembly, rear support connecting shaft, from left to right, the bottom of the first motor
Seat is fixedly connected with the front support mechanism, and output shaft is fixedly connected with one end of the front support connecting shaft, preceding branch
The other end of support connecting shaft is connected to the left end of the casing assembly, and one end of the rear support connecting shaft is connected to described
Casing assembly right end, the other end connect with the rear support mechanism；The driving gear and second motor
Component is connected；
The driven shaft assembly includes driven shaft, the driven gear being connected on driven shaft, cam, the driven tooth
Wheel and the driving gear engaged transmission；The toolbox includes cutter head, Tool bil holding device, cutting tool sleeve, spring, described
Tool bil holding device one end be connected on the cam, the other end stretches out the shell group after passing through the cutting tool sleeve
Part, cutter head are fixed on the other end of the Tool bil holding device, have the shaft shoulder on the Tool bil holding device, set on the cutting tool sleeve
It is equipped with stepped hole, the spring is compressed between the shaft shoulder and stepped hole；One end of the cutting tool sleeve is also set
It is equipped with rocker bearing, the cutting tool sleeve is fixed on the casing assembly by rocker bearing.
Further, the rear support mechanism is identical as the structure of front support mechanism, and with the preceding branch
Support mechanism is oppositely arranged at the both ends of the rotary processor structure.
Further, the walking mechanism includes fourth bearing seat, traveling driving shaft, the second driving gear, third electricity
Machine, rack, wheel, traveling driven shaft, the second driven gear, the fourth bearing seat and third motor are each attached to described
The upper surface of rack, the both ends of the traveling driving shaft are fixedly connected with the fourth bearing seat and third motor respectively,
Two support bases are fixed in the lower surface of the rack, and the traveling driven shaft passes through two fixed supporting seats, and its both ends
It is respectively fixedly connected with the wheel, hole is offered in the rack, second driving gear is fixed on the row
Into on driving shaft, second driven gear is fixed on the traveling driven shaft, second driving gear and the
Two driven gears pass through the hole intermeshing in the rack.
Further, the rear support mechanism is connect with the walking mechanism by screw rod.
Further, the support wheel bar is three, and the nut along the ball-screw is circumferentially uniformly distributed.
Further, the driven shaft assembly, toolbox are three sets, along the circumferential direction of the rotary processor structure
It is evenly arranged.
Further, second electric machine assembly includes the second motor and H-shaped motor rack, and second motor is fixed
On the platform of the H-shaped motor rack, the bottom end of the H-shaped motor rack is fixed on the casing assembly by gasket
On inner wall.
Further, the casing assembly includes front shroud, back shroud and two Semicircular arched parts, and described two and half
Dome-shaped part is fixedly connected into cylindrical structure, and the front shroud, back shroud are disk, is separately fixed at the cylinder knot
The front and back end of structure.
Beneficial effects of the present invention are as follows:
The present invention is using gear drive, the mechanism of cam adjustment cutter synchronization telescope, it is ensured that cutter can radially be stretched
Contracting, adapts to the process pipeline of different-diameter, and drives support wheel bar to adjust support machine using ball-screw in front support mechanism
The support radius of structure, it is easy to adjust.For processing the groove structure of varying cross-section shape, it is only necessary to replace the cutter head on cutter
, cutter head bolt is fixed on cutter, and installation and removal are convenient.Single unit system structure is simple, easy to operate.
Detailed description of the invention
Fig. 1 is the overall structure diagram of the bionical groove processing apparatus of pipe internal coating of the invention；
Fig. 2 is the stereoscopic schematic diagram of front support mechanism；
Fig. 3 is the revolved sectional view of rotary processor structure；
Fig. 4 is the left cross-sectional view of rotary processor structure；
Fig. 5 is the cross-sectional view of the second electric machine assembly；
Fig. 6 is rear support structure and walking mechanism attachment structure schematic diagram；
Fig. 7 is walking mechanism stereoscopic schematic diagram；
In figure, front support mechanism 1, rotary processor structure 2, rear support mechanism 3, walking mechanism 4, screw rod positioning sleeve 11,
It is one bearing block 12, ball-screw 13, support wheel bar 14, fixes sleeve 15, second bearing seat 16, bottom plate 17, first motor 21, outer
Shell component 22, front support connecting shaft 23, driven shaft assembly 24, toolbox 25, driving gear 26, the second electric machine assembly 27, after
Support connecting shaft 28,3rd bearing seat 29, stock 141, quarter butt 142, support wheel 143, front shroud 221, back shroud 222, semicircle
Arched member 223, driven shaft 241, driven gear 242, cam 243, deep groove ball bearing 244, driven shaft retaining ring 245, the first axle sleeve
246, the second axle sleeve 247, third axle sleeve 248, cutter head 251, Tool bil holding device 252, cutting tool sleeve 253, spring 254, sleeve gasket
255, the second motor 271, H-shaped motor rack 272, gasket 273, fourth bearing seat 41, traveling driving shaft 42, the second driving gear
43, shaft coupling 44, third motor 45, rack 46, wheel 47, traveling driven shaft 48, the second driven gear 49.
Specific embodiment
Below according to attached drawing and preferred embodiment the present invention is described in detail, the objects and effects of the present invention will become brighter
White, below in conjunction with drawings and examples, the present invention will be described in further detail.It should be appreciated that described herein specific
Embodiment is only used to explain the present invention, is not intended to limit the present invention.
In conjunction with attached drawing 1, a kind of bionical groove processing apparatus of pipe internal coating provided by the invention, the device includes successively
Connection the front support mechanism 1 with front support wheel bar, for provide rotate processing dynamics rotary processor structure 2, have after
The rear support mechanism 3 of support wheel bar, and positioned at the rear support mechanism 3 lower section, provide single unit system in pipeline before
The walking mechanism 4 of precession power；Front support mechanism 1, rotary processor structure 2 and the rear support mechanism 3 can change movement
Radius adapts to the pipeline of different diameters.
As shown in Fig. 2, the front support mechanism 1 include screw rod positioning sleeve 11, first bearing seat 12, ball-screw 13,
Support wheel bar 14, fixes sleeve 15, second bearing seat 16, bottom plate 17, the first, second bearing block 12,16 are interior equipped with taper roller
Bearing has nut on ball-screw 13, and 17 shape of bottom plate is similar to " I " fonts；Fixes sleeve 15 is disc structure, passes through screw
Second bearing seat 16 is fixed in close to one end of lead screw top nut, 15 the center point of fixes sleeve is provided with round tube hole, and aperture is greater than silk
Shank diameter.
From left to right, the screw rod positioning sleeve 11 is fixed on the left side of the first bearing seat 12, screw rod positioning
Covering 11 shapes is disk, is provided with square through-hole at center, about symmetrical two tapped through holes in the center of circle on disk, described the
Through-hole is offered at one bearing block, 12 center, 15 right end of fixes sleeve is fixed in the second bearing seat 16, and
Also through-hole is offered at the two center, square bar is processed into the left end of the ball-screw 13, sequentially passes through described first
The hole of bearing block 12 and screw rod positioning sleeve 11, realization is circumferentially positioned, and the right end of the ball-screw 13 sequentially passes through described
Fixing sleeve 16 and second bearing seat 17 realize axially position；Circumferentially rotating for screw rod is converted to spiral shell on screw rod by ball-screw 13
The axial movement of mother set.The first bearing seat 12 and second bearing seat 16 is fixed by screws on the bottom plate 17；
After rotational lead screw 13 regulates the support radius of front support mechanism 1, screw rod positioning sleeve 11 is inserted in the pole side terminal of lead screw 13, it will
11 screw of positioning sleeve is fixed in one end of first bearing seat 12, and circumferentially positioned effect is played to screw rod 13.Lead screw 13 and fixation
Set 16, positioning sleeve 11, first bearing seat 12,16 axle center of second bearing seat are on the same axis.Ball-screw 13 and fixing sleeve 16
Circumferential uniformly distributed hinged three groups of support wheel bars 14, improve the stability of support.
The support wheel bar 14 is three, and the nut along the ball-screw 13 is circumferentially uniformly distributed, the branch
Support wheel bar 14 includes stock 141, quarter butt 142, support wheel 143, and one end of the stock 141 is hinged on the ball-screw
On 13 nut, the hinged support wheel 143 of the other end, described 142 one end of quarter butt is rotatably connected in the stock
141 middle part, the other end are rotatably connected in the fixes sleeve 15, the direction of motion of the support wheel 143 in inner wall of the pipe
For axial direction, stock 141 and quarter butt 142 form connecting rod, rotational lead screw 13, and nut set is only axially moved, and circumferential turn does not occur
It is dynamic；By nut the moving left and right along lead screw on the ball-screw 13, the stock 141 is driven to rotate, thus suitable
Answer different calibers.
As shown in Figure 3-4, rotary processor structure 2 include first motor 21, casing assembly 22, front support connecting shaft 23, from
Moving axis component 24, toolbox 25, driving gear 26, the second electric machine assembly 27, rear support connecting shaft 28,3rd bearing seat 29,
From left to right, the pedestal of first motor 21 is fixedly connected with front support mechanism 1, one end of output shaft and front support connecting shaft 23
It is connected by shaft coupling, the other end of front support connecting shaft 23 is connected to the left end of casing assembly 22, rear support connecting shaft 28
One end is connected to the right end of casing assembly 22, and the other end is connect with rear support mechanism 3 by 3rd bearing seat 29, propped up after being fixed on
On the bottom plate of support structure 3；The driving gear 26 is connected with second electric machine assembly 27；First motor 21 is servo electricity
Machine, the output shaft axle center of first motor 21 and lead screw 13 are on the same axis.
The casing assembly 22 include front shroud 221, back shroud 222 and two Semicircular arched parts 223, described two
Semicircular arched part is fixedly connected into cylindrical structure, and the front shroud, back shroud are disk, is separately fixed at the cylinder
The front and back end of structure.
Round tube hole and keyway are provided at circle disk center, for connecting front support connecting shaft 23；Disc surfaces open there are three week
To uniformly distributed circular shape hole, stepped hole and driven shaft bearing outer ring are interference fitted, and are provided with 8 circumferentially uniformly distributed screw threads on disk
Front shroud 221,222 screw of back shroud are fixed in cylinder both ends by through-hole, and back shroud 222 is identical as 221 structure of front shroud.
As shown in Figures 3 and 4, driven shaft assembly 24 includes driven shaft 241, the driven gear being connected on driven shaft 241
242, cam 243, deep groove ball bearing 244, driven shaft retaining ring 245, the first axle sleeve 246, the second axle sleeve 247, third axle sleeve 248,
26 engaged transmission of driven gear 242 and driving gear；241 both ends of driven shaft are mounted on end cap stepped hole by rotation connection form
In deep groove ball bearing 244 in, two bearings inner ring with axis be interference fitted, realize the radial positioning of axis.Driven shaft 241 and bearing
Two retaining rings 245 are installed in junction outer end respectively, realize the axially position of axis.Driven gear 242 is connected by key with cam 243
It is mounted on driven shaft 241, the first axle sleeve 246, driven gear 242 and cam is housed between deep groove ball bearing 244 and cam 243
Second axle sleeve 247 is housed between 243, third axle sleeve 248 is housed between driven gear 242 and deep groove ball bearing 244, passes through three axis
Set realizes the axially position of driven parts on shaft and bearing.
Toolbox 25 includes cutter head 251, Tool bil holding device 252, cutting tool sleeve 253, spring 254, sleeve gasket 255, knife
Fixture head 252 is rod structure, has the shaft shoulder to be used to support spring 255 on bar, fixture one end is contacted with cam 243, and the other end is worn
The casing assembly 22 is stretched out after crossing the cutting tool sleeve 253, cutting tool sleeve stretches out one end center side of having of casing assembly
Hole, 251 bolt of cutter head are fixed on fixture, there is the shaft shoulder on the Tool bil holding device 252, and described 253 one end of cutting tool sleeve is
Cylindrical structure is inside provided with stepped hole, and the spring 254 is compressed between the shaft shoulder and stepped hole, Tool bil holding device
252 can be in sleeve diameter to flexible；The other end of cutting tool sleeve 253 is arc-shaped base, is fixed in rotary processor by screw
In structure, sleeve gasket 255 is housed between arc-shaped base and casing assembly 22, increases contact area, reduces the vibration in processing.When convex
When 243 rotation of wheel, Tool bil holding device 242 makees radial expansion movement under the collective effect of cam 243 and spring 254, realizes cutter head
Contact with inner wall of the pipe with separate.
Driven shaft assembly 24, toolbox 25 are three sets, along being arranged circumferentially for the rotary processor structure 2.
In conjunction with attached drawing 3-5, the second electric machine assembly 27 is made of the second motor 271, H-shaped motor rack 272, gasket 273.Second
Motor 271 is servo motor, and driving gear 26 is connected by key on the output shaft for being mounted on the second motor 271, and gear both ends are logical
It crosses retaining ring and realizes axially position.Second motor, 271 screw is fixed on motor rack 272.Similar " h " font of 272 structure of motor rack
Shape, bottom both ends are pedestal, affixed inside the shell by bolt of lower base, and motor cabinet gasket 273, gasket are housed between bottom and shell
One end is plane, and the other end is that arc is bonded with cylinder inner wall, improves the stability that motor rack 272 is installed.
In conjunction with Fig. 1 and Fig. 6,3 basic structure of rear support mechanism is identical as front support mechanism 1.Ball in front support mechanism
The ball-screw axle center of lead screw 13 and rotary processor structure 2, rear support mechanism is respectively positioned on same axis；Rear support mechanism 3
Bottom plate screwing affixed 3rd bearing seat 29 is provided with threaded hole on rear support bottom plate, and position of opening is in 3rd bearing seat and second
Between bearing block, on the center line of bottom plate.Rear support mechanism 3 is connect with walking mechanism 4 by screw rod, and screw rod junction is equipped with
The axial traveling power of walking mechanism 4 is transmitted on single unit system by locknut.Rear support is adjusted by way of screw rod is adjusted
Vertical distance between mechanism 3 and walking mechanism 4 makes walking mechanism 4 be directed to the pipeline of different-diameter, can touch in pipeline always
Wall.
The walking mechanism 4 includes fourth bearing seat 41, traveling driving shaft 42, the second driving gear 43, third motor
45, rack 46, wheel 47, traveling driven shaft 48, the second driven gear 49, the fourth bearing seat 41 and third motor 45 are equal
The upper surface of the rack 46, described 42 one end of traveling driving shaft and fourth bearing seat 41 are fixed by screws in by turning
The form connection of dynamic connection, the other end pass through the output axis connection of shaft coupling 44 and third motor 45.Fourth bearing seat 41 and
Three motors, 45 screw is fixed in rack 46, and the form that the second driving gear 43 is connected by key is mounted on traveling driving shaft 42
On, axially position is realized by retaining ring 431 in gear both ends.
Two support bases are fixed in the lower surface of the rack 46, and circular hole is provided on 46 bottom support bracket of rack, advance driven
Axis 48 and support are rotatablely connected, and two 47 screw threads of wheel are fixed in the both ends of traveling driven shaft 48, pass through locknut tightening.The
The form that two driven gears 49 are connected by key is mounted on traveling driven shaft 48, and axial direction is realized by retaining ring 491 in gear both ends
Positioning.49 engaged transmission of second driving gear 43 and the second driven gear, the rotation of 45 output shaft of third motor drive the second active
Gear rotation 43 is engaged by gear and drives the rotation of the second driven gear 49, and then drives traveling driven shaft 48 and 47 turns of wheel
It is dynamic.
Specific procedure of processing:
1) according to internal diameter of the pipeline to be processed, the ball-screw 13 of front support mechanism 1 is rotated, makes to support wheel carrier rotation, adjustment
The support radius of supporting mechanism enables the support wheel 143 of three groups of support wheel bars 14 just to push up in pipeline to be processed
Screw rod positioning sleeve 11 is packed into the pole side terminal of ball-screw 13, is positioned screw rod by screw by wall after support radius adjustment
Set 11 is fixed in first bearing seat 12, and limitation ball-screw 13 circumferentially rotates, and makes that radius is supported to remain unchanged；
2) the support radius of rear support mechanism 3 is adjusted with the method for adjusting front support mechanism 1；
3) entire processing unit (plant) is put into pipeline to be processed；
4) the third motor 45 for starting walking mechanism 4, controls whole device traveling certain distance, and arrival pipeline is specified to be added
Station is set, and the third motor 45 of walking mechanism 4 is turned off；
5) start the second motor 271 of rotary processor structure 2, driving gear 26 drives driven shaft assembly 24 around own axes
It circumferentially rotates, and then adjusts tool mounting 252 and extend radially out distance to a declared goal along rotary processor structure, cutter head 251 gos deep into pipeline
When the certain working depth of the coating of inner wall, the second motor 271 is closed；
6) start first motor 21, motor output shaft drives rotary processor structure 2 to rotate, and cutter head 251 carries out on coating
Processing cutting.When 21 output shaft of first motor rotates 120 °, three groups of 25 120 ° of each autorotations of toolbox, rotary processor structure exists
The processing cutting that a circle is completed on pipe internal coating, closes first motor 21；
7) start the second motor 271, driving gear 26 drives driven gear 242 to rotate, and then cam 243 rotates, cutter head
Fixture 252 is under the effect of spring 254 in radially contracted cylinder, and cutter head 241 radially retracts certain distance, with the pipeline processed
Inner wall trench contact separation；
8) more than repeating 2)~7) step, until completing whole groove processings of pipeline coatings.
It will appreciated by the skilled person that being not used to limit the foregoing is merely the preferred embodiment of invention
System invention, although invention is described in detail referring to previous examples, for those skilled in the art, still
It can modify to the technical solution of aforementioned each case history or equivalent replacement of some of the technical features.It is all
Within the spirit and principle of invention, modification, equivalent replacement for being made etc. be should be included within the protection scope of invention.
Claims (10)
1. a kind of bionical groove processing apparatus of pipe internal coating, which is characterized in that before the device includes sequentially connected have
The front support mechanism (1) of support wheel bar, has rear support wheel bar at the rotary processor structure (2) for providing rotation processing dynamics
Rear support mechanism (3), and positioned at the rear support mechanism (3) lower section, provide single unit system preceding precession in pipeline
The walking mechanism (4) of power；Front support mechanism (1), rotary processor structure (2) and the rear support mechanism (3) can change
Moving radius adapts to the pipeline of different diameters.
2. the bionical groove processing apparatus of pipe internal coating according to claim 1, which is characterized in that the front support
Mechanism (1) includes screw rod positioning sleeve (11), first bearing seat (12), ball-screw (13), support wheel bar (14), fixes sleeve
(15), second bearing seat (16), bottom plate (17), from left to right, the screw rod positioning sleeve (11) are fixed on the first axle
The left side of seat (12) is held, offers square through hole, the first bearing seat at described screw rod positioning sleeve (11) center
(12) through-hole is offered at center, the fixes sleeve (15) right end is fixed in the second bearing seat (16), and two
Also through-hole is offered at person center, square bar is processed into the left end of the ball-screw (13), sequentially passes through described first
The hole of bearing block (12) and screw rod positioning sleeve (11), realization is circumferentially positioned, and the right end of the ball-screw (13) sequentially passes through
The fixing sleeve (16) and second bearing seat (17) realizes axially position；The first bearing seat (12) and second bearing
Seat (16) is fixed on the bottom plate (17)；The support wheel bar (14) includes stock (141), quarter butt (142), support wheel
(143), one end of the stock (141) is rotatably connected on the nut of the ball-screw (13), and the other end can turn
The dynamic connection support wheel (143), the quarter butt (142) one end are rotatably connected at the middle part of the stock (141),
The other end is rotatably connected in the fixes sleeve (15)；By the nut on the ball-screw (13) along lead screw
It moves left and right, drives the stock (141) to rotate, to adapt to different calibers.
3. the bionical groove processing apparatus of pipe internal coating according to claim 1 or 2, which is characterized in that the rotation
Turning organisation of working (2) includes first motor (21), casing assembly (22), front support connecting shaft (23), driven shaft assembly (24), knife
Have component (25), driving gear (26), the second electric machine assembly (27), rear support connecting shaft (28), from left to right, described first
The pedestal of motor (21) is fixedly connected with the front support mechanism (1), output shaft and the front support connecting shaft (23)
One end be fixedly connected, the other end of front support connecting shaft (23) is connected to the left end of the casing assembly (22), described
One end of rear support connecting shaft (28) is connected to the right end of the casing assembly (22), the other end and the rear support mechanism
(3) it connects；The driving gear (26) is connected with second electric machine assembly (27).
The driven shaft assembly (24) includes driven shaft (241), the driven gear (242) being connected on driven shaft (241), convex
It takes turns (243), the driven gear (242) and the driving gear (26) engaged transmission；Toolbox (25) packet
Cutter head (251), Tool bil holding device (252), cutting tool sleeve (253), spring (254) are included, the Tool bil holding device (252) one end abuts
On the cam (243), the other end passes through the cutting tool sleeve (253) and stretches out the casing assembly (22), knife afterwards
Head (251) is fixed on the other end of the Tool bil holding device (252), has the shaft shoulder, the knife on the Tool bil holding device (252)
Stepped hole is provided on tool sleeve (253), the spring (254) is compressed between the shaft shoulder and stepped hole；It is described
One end of cutting tool sleeve (253) be additionally provided with rocker bearing, the cutting tool sleeve (253) is fixed on institute by rocker bearing
On the casing assembly (22) stated.
4. the bionical groove processing apparatus of pipe internal coating according to claim 2, which is characterized in that the rear support
Mechanism (3) is identical as the structure of front support mechanism (1), and is oppositely arranged at institute with the front support mechanism (1)
The both ends for the rotary processor structure (2) stated.
5. the bionical groove processing apparatus of pipe internal coating according to claim 1, which is characterized in that the traveling machine
Structure (4) includes fourth bearing seat (41), traveling driving shaft (42), the second driving gear (43), third motor (45), rack
(46), wheel (47), traveling driven shaft (48), the second driven gear (49), the fourth bearing seat (41) and third motor
(45) it is each attached to the upper surface of the rack (46), the both ends of the traveling driving shaft (42) are respectively with the described the 4th
Bearing block (41) is fixedly connected with third motor (45), and two support bases are fixed in the lower surface of the rack (46), described
Traveling driven shaft (48) passes through two fixed supporting seats, and its both ends is respectively fixedly connected with the wheel (47), the machine
Offering hole on frame (46), second driving gear (43) is fixed on the traveling driving shaft (42), and described the
Two driven gears (49) are fixed on the traveling driven shaft (48), second driving gear (43) and the second driven tooth
The hole that (49) pass through in the rack (46) is taken turns to be intermeshed.
6. the bionical groove processing apparatus of pipe internal coating according to claim 1, which is characterized in that the rear support
Mechanism (3) is connect with the walking mechanism (4) by screw rod.
7. the bionical groove processing apparatus of pipe internal coating according to claim 2, which is characterized in that the support wheel
Bar (14) is three, and the nut along the ball-screw (13) is circumferentially uniformly distributed.
8. the bionical groove processing apparatus of pipe internal coating according to claim 3, which is characterized in that the driven shaft
Component (24), toolbox (25) are three sets, along being arranged circumferentially for rotary processor structure (2).
9. the bionical groove processing apparatus of pipe internal coating according to claim 3, which is characterized in that second electricity
Thermomechanical components (27) include the second motor (271) and H-shaped motor rack (272), and second motor (271) is fixed on the h
On the platform of shape motor rack (272), the bottom end of the H-shaped motor rack (272) is fixed on the casing assembly by gasket
(22) on inner wall.
10. the bionical groove processing apparatus of pipe internal coating according to claim 3, which is characterized in that the shell
Component (22) includes front shroud (221), back shroud (222) and two Semicircular arched parts (223), two Semicircular arched parts
It is fixedly connected into cylindrical structure, the front shroud, back shroud are disk, are separately fixed at the front and back of the cylindrical structure
End.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811148140.8A CN109047933B (en) | 2018-09-29 | 2018-09-29 | Bionic groove processing device for pipeline inner wall coating |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811148140.8A CN109047933B (en) | 2018-09-29 | 2018-09-29 | Bionic groove processing device for pipeline inner wall coating |
Publications (2)
| Publication Number | Publication Date |
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| CN109047933A true CN109047933A (en) | 2018-12-21 |
| CN109047933B CN109047933B (en) | 2024-03-22 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811148140.8A Active CN109047933B (en) | 2018-09-29 | 2018-09-29 | Bionic groove processing device for pipeline inner wall coating |
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| Country | Link |
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| CN (1) | CN109047933B (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110732536A (en) * | 2019-11-14 | 2020-01-31 | 中核核电运行管理有限公司 | lining plastic pipe lining plastic layer removing equipment |
| CN112997614A (en) * | 2021-02-26 | 2021-06-22 | 重庆文理学院 | A turn over shovel loosening soil device for hillside fields |
| CN113714558A (en) * | 2021-09-22 | 2021-11-30 | 淮阴工学院 | Positioning groove automatic processing system for slender rod piece |
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| CN107020409A (en) * | 2017-06-05 | 2017-08-08 | 浙江工业大学 | A kind of bionical flute surfaces processing unit (plant) of pipeline outer wall and its processing method |
| CN107139251A (en) * | 2017-06-27 | 2017-09-08 | 浙江工业大学 | A kind of bionical flute surfaces processing unit (plant) of inner-walls of duct and its processing method |
| CN108213534A (en) * | 2018-03-15 | 2018-06-29 | 浙江工业大学 | A kind of bionical groove processing apparatus of water pump taper water inlet inside pipe wall and processing method |
| CN108480333A (en) * | 2018-05-15 | 2018-09-04 | 浙江工业大学 | A kind of pipe variable diameter cleaning robot |
| CN208991881U (en) * | 2018-09-29 | 2019-06-18 | 浙江工业大学 | A kind of bionical groove processing apparatus of pipe internal coating |
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2018
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Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107020409A (en) * | 2017-06-05 | 2017-08-08 | 浙江工业大学 | A kind of bionical flute surfaces processing unit (plant) of pipeline outer wall and its processing method |
| CN107139251A (en) * | 2017-06-27 | 2017-09-08 | 浙江工业大学 | A kind of bionical flute surfaces processing unit (plant) of inner-walls of duct and its processing method |
| CN108213534A (en) * | 2018-03-15 | 2018-06-29 | 浙江工业大学 | A kind of bionical groove processing apparatus of water pump taper water inlet inside pipe wall and processing method |
| CN108480333A (en) * | 2018-05-15 | 2018-09-04 | 浙江工业大学 | A kind of pipe variable diameter cleaning robot |
| CN208991881U (en) * | 2018-09-29 | 2019-06-18 | 浙江工业大学 | A kind of bionical groove processing apparatus of pipe internal coating |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110732536A (en) * | 2019-11-14 | 2020-01-31 | 中核核电运行管理有限公司 | lining plastic pipe lining plastic layer removing equipment |
| CN112997614A (en) * | 2021-02-26 | 2021-06-22 | 重庆文理学院 | A turn over shovel loosening soil device for hillside fields |
| CN113714558A (en) * | 2021-09-22 | 2021-11-30 | 淮阴工学院 | Positioning groove automatic processing system for slender rod piece |
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| Publication number | Publication date |
|---|---|
| CN109047933B (en) | 2024-03-22 |
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