CN109047369A - A kind of spraying equipment and spraying method of titanium alloy disk circle silk material - Google Patents
A kind of spraying equipment and spraying method of titanium alloy disk circle silk material Download PDFInfo
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- CN109047369A CN109047369A CN201811053876.7A CN201811053876A CN109047369A CN 109047369 A CN109047369 A CN 109047369A CN 201811053876 A CN201811053876 A CN 201811053876A CN 109047369 A CN109047369 A CN 109047369A
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- 239000000463 material Substances 0.000 title claims abstract description 162
- 238000005507 spraying Methods 0.000 title claims abstract description 83
- 229910001069 Ti alloy Inorganic materials 0.000 title claims abstract description 71
- 230000007246 mechanism Effects 0.000 claims abstract description 175
- 238000005452 bending Methods 0.000 claims abstract description 58
- 238000010438 heat treatment Methods 0.000 claims abstract description 56
- 238000000576 coating method Methods 0.000 claims abstract description 51
- 239000011248 coating agent Substances 0.000 claims abstract description 50
- 239000007921 spray Substances 0.000 claims abstract description 29
- 238000000034 method Methods 0.000 claims abstract description 12
- 230000008878 coupling Effects 0.000 claims description 11
- 238000010168 coupling process Methods 0.000 claims description 11
- 238000005859 coupling reaction Methods 0.000 claims description 11
- 230000005540 biological transmission Effects 0.000 claims description 7
- 239000007788 liquid Substances 0.000 claims description 7
- 238000003860 storage Methods 0.000 claims description 7
- 230000001105 regulatory effect Effects 0.000 claims description 6
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims description 5
- 239000003638 chemical reducing agent Substances 0.000 claims description 5
- 238000004064 recycling Methods 0.000 claims description 5
- 239000010936 titanium Substances 0.000 claims description 5
- 229910052719 titanium Inorganic materials 0.000 claims description 4
- 238000010792 warming Methods 0.000 claims description 3
- 239000004744 fabric Substances 0.000 claims description 2
- 238000001914 filtration Methods 0.000 claims description 2
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 claims description 2
- 239000010931 gold Substances 0.000 claims description 2
- 229910052737 gold Inorganic materials 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 239000007787 solid Substances 0.000 abstract description 6
- 238000009776 industrial production Methods 0.000 abstract description 5
- 230000001276 controlling effect Effects 0.000 description 4
- 239000000314 lubricant Substances 0.000 description 4
- 238000001035 drying Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000006870 function Effects 0.000 description 2
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 241000260460 Buteogallus Species 0.000 description 1
- JFLRKDZMHNBDQS-UCQUSYKYSA-N CC[C@H]1CCC[C@@H]([C@H](C(=O)C2=C[C@H]3[C@@H]4C[C@@H](C[C@H]4C(=C[C@H]3[C@@H]2CC(=O)O1)C)O[C@H]5[C@@H]([C@@H]([C@H]([C@@H](O5)C)OC)OC)OC)C)O[C@H]6CC[C@@H]([C@H](O6)C)N(C)C.CC[C@H]1CCC[C@@H]([C@H](C(=O)C2=C[C@H]3[C@@H]4C[C@@H](C[C@H]4C=C[C@H]3C2CC(=O)O1)O[C@H]5[C@@H]([C@@H]([C@H]([C@@H](O5)C)OC)OC)OC)C)O[C@H]6CC[C@@H]([C@H](O6)C)N(C)C Chemical compound CC[C@H]1CCC[C@@H]([C@H](C(=O)C2=C[C@H]3[C@@H]4C[C@@H](C[C@H]4C(=C[C@H]3[C@@H]2CC(=O)O1)C)O[C@H]5[C@@H]([C@@H]([C@H]([C@@H](O5)C)OC)OC)OC)C)O[C@H]6CC[C@@H]([C@H](O6)C)N(C)C.CC[C@H]1CCC[C@@H]([C@H](C(=O)C2=C[C@H]3[C@@H]4C[C@@H](C[C@H]4C=C[C@H]3C2CC(=O)O1)O[C@H]5[C@@H]([C@@H]([C@H]([C@@H](O5)C)OC)OC)OC)C)O[C@H]6CC[C@@H]([C@H](O6)C)N(C)C JFLRKDZMHNBDQS-UCQUSYKYSA-N 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 239000004411 aluminium Substances 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000004033 diameter control Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 208000020442 loss of weight Diseases 0.000 description 1
- 230000001050 lubricating effect Effects 0.000 description 1
- 238000005461 lubrication Methods 0.000 description 1
- 230000003446 memory effect Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000007665 sagging Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C37/00—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape
- B21C37/04—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape of bars or wire
- B21C37/042—Manufacture of coated wire or bars
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0278—Arrangement or mounting of spray heads
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B14/00—Arrangements for collecting, re-using or eliminating excess spraying material
- B05B14/40—Arrangements for collecting, re-using or eliminating excess spraying material for use in spray booths
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B9/00—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour
- B05B9/03—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material
- B05B9/04—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump
- B05B9/0403—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump with pumps for liquids or other fluent material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C37/00—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape
- B21C37/04—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape of bars or wire
- B21C37/045—Manufacture of wire or bars with particular section or properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C47/00—Winding-up, coiling or winding-off metal wire, metal band or other flexible metal material characterised by features relevant to metal processing only
- B21C47/02—Winding-up or coiling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C47/00—Winding-up, coiling or winding-off metal wire, metal band or other flexible metal material characterised by features relevant to metal processing only
- B21C47/16—Unwinding or uncoiling
- B21C47/18—Unwinding or uncoiling from reels or drums
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C47/00—Winding-up, coiling or winding-off metal wire, metal band or other flexible metal material characterised by features relevant to metal processing only
- B21C47/28—Drums or other coil-holders
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/16—Heating or cooling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F1/00—Bending wire other than coiling; Straightening wire
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F1/00—Bending wire other than coiling; Straightening wire
- B21F1/02—Straightening
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Spray Control Apparatus (AREA)
Abstract
The invention discloses the spraying equipments and spraying method of a kind of titanium alloy disk circle silk material, belong to the surface coating technique field of titanium alloy bar silk material.The equipment includes opening quotation mechanism, horizontal plane straightening mechanism, vertical plane straightening mechanism, heating mechanism, pre-bending mechanism, spraying mechanism and closing quotation seven part of mechanism.Titanium alloy disk circle silk material is subjected to cold opening quotation and aligning, becomes straight stick filiform state；Then it keeps certain speed by heating mechanism, then is sprayed by entering coating device after pre-bending equipment；It is final to carry out take-up and disk circle.The flat cabling coating device is using more gas pressure spray gun, the solid bonding coat demand of different-thickness can be obtained by adjusting disk circular diameter, Trace speed, heating temperature and spray parameters etc., the production line can complete titanium alloy disk circle wire straightening and spray automation assembly line, the blank for filling up titanium alloy disk circle silk material surface coating in industrialization at home, can greatly improve industrial production efficiency.
Description
Technical field
The present invention relates to the surface coating technique fields of titanium alloy bar silk material, and in particular to a kind of titanium alloy disk circle silk material
Spraying equipment and spraying method.
Background technique
Titanium or titanium alloy is with density is small, specific strength is high, corrosion resistance is strong, operating temperature range is wide, nonmagnetic, biofacies
Capacitive it is good and with the special function such as current potential, shape memory effect similar in composite material, ultralow temperature performance, welding performance be good
Can, become the critical material of the high-tech areas such as aerospace, biomedicine, petrochemical industry, energy source of car and building machinery,
Since 21st century, rapid development is had been obtained in titanium alloy, has been seen everywhere in daily life, such as Medical treatment device
Tool, golf club head, cooker and spectacle frame etc..It is even more to develop rapidly in aviation and military field, gradually replaces steel and aluminium closes
The materials such as gold, at first army into aircraft in largely use, also applied on commercial transport, such as aircraft F-22, V-
22, the key positions such as blackhawk UH-60A, F35, F117, SU35, Cy-27CK fighter plane, Boeing 777 have all largely used titanium and titanium
Alloy material.Titanium alloy can manufacture fastener as a kind of important structural material, and titanium alloy fastener is to aircraft and space flight
Device has apparent loss of weight effect, in the manufacture of modern Advanced Aircraft, fastener about ten tens of thousands of used in a frame large aircraft, especially
It is that titanium alloy threaded fastener dosage is maximum.Titanium alloy fastener has become " aerospace fastener " product most important now
Kind, these will all be such that Ti alloy with high performance fastener demand is significantly increased, and have huge economy and application prospect.
Currently, the raw material of manufacture titanium alloy fastener are bar or silk material, these are all the titanium alloy of deformation, however
Later due to being developed by titanium alloy fastener technology, most of titanium or titanium alloy fastener substantially relies on import, and domestic
Be straight bar in industrial production, production efficiency is low, and energy consumption is big, high production cost, with Domestic Aircraft need and it is domestic
To change and requires, titanium alloy disk circle silk material is gradually developed, the production efficiency of fastener can be significantly improved, however in following process process
In, titanium alloy disk circle silk material surface needs coating to play the role of lubrication and anti-attrition, currently, having disk circle silk material surface
One layer of uniform lubricant coating is the bottleneck of domestic technique.Since the rebound of titanium alloy wire materials is larger, the straight degree of silk material will affect table
The uniformity of finishing coat, simultaneously as titanium alloy thermal conductivity is poor, surface quality and surface temperature etc. also will affect coating
Quality, in short, perfect method and apparatus not yet domestic at present goes to realize that titanium alloy disk circle silk material surface solid lubricating applies
Layer.
Summary of the invention
It is of the invention in place of the blank and the shortcomings of the prior art of the silk material surface coating of current titanium alloy disk circle
It is designed to provide the spraying equipment and spraying method of a kind of titanium alloy disk circle silk material, present device and method are capable of forming tool
There is working continuously for opening quotation, aligning, drying, pre-bending, spraying and closing quotation, can solve the work of titanium alloy disk circle silk material coating,
And improve its industrial production efficiency.
To achieve the above object, the technical solution adopted in the present invention is as follows:
A kind of spraying equipment of titanium alloy disk circle silk material, the equipment include opening quotation mechanism, horizontal plane straightening mechanism, vertical plane
Straightening mechanism, heating mechanism, seven part of pre-bending mechanism, spraying mechanism and take-up mechanism, the equipment specific structure are as follows:
Open the set mechanism: the opening quotation for titanium alloy disk circle silk material；
Horizontal plane straightening mechanism and vertical plane straightening mechanism: the silk material after opening quotation mechanism is opened the set passes sequentially through
Horizontal plane straightening mechanism and vertical plane straightening mechanism obtain straight rodlike silk material；
Heating mechanism: straight rodlike silk material is warming up to required temperature by heating mechanism；
Pre-bending mechanism: straight rodlike silk material, into pre-bending mechanism, will be put down away after heating mechanism heats by pre-bending mechanism
Silk thread is bent to certain angle in advance, and silk thread is sent into spraying mechanism later；
Spraying mechanism: coating processing is carried out to silk material；
Closing quotation mechanism: the pre-bending silk material of coating carries out disk circle in closing quotation mechanism.
The opening quotation mechanism includes support frame I, turntable I and base support I, in which: the disk circle silk material passes through support
Frame I is fixed on a spinstand, and turntable is supported by base support I；Equipped with support frame card slot and corresponding lock on the turntable I
Tight device, support frame I can move radially on turntable I, thus fixed and control titanium alloy wire materials disk circular diameters.
The closing quotation mechanism includes support frame II, turntable II and base support II, in which: the disk circle silk material passes through branch
Support II is fixed on turntable II, and turntable II is supported by base support II；It is furnished with support frame card slot on the turntable II
And corresponding locking device, support frame II can move radially on a spinstand, thus fixed and control titanium alloy wire materials disks
Circular diameter；Turntable II in the closing quotation mechanism is connected with shaft coupling, is rotated by traction drive by shaft coupling
Platform II provides rotary power.
The horizontal plane straightening mechanism includes the pinch roller I being arranged in horizontal aligning tank surface, traction wheel I, tension tune
Engagement positions I, aligning driven wheel I, driven wheel I and regulating hand wheel of pressure I；The pinch roller I, traction wheel I, aligning driven wheel I and driven wheel I
For horizontal plane placement；The pinch roller I is three, and aligning driven wheel I is four, and three pinch rollers I, which are arranged in, is parallel to silk material direction
Same level straight line on, four aligning driven wheels I are arranged on another horizontal linear for being parallel to silk material direction, and per adjacent
A pinch roller I is arranged between two aligning driven wheels I；The traction wheel I is arranged in same position and traction wheel I with driven wheel I
With three pinch rollers I on same level straight line；It is dynamic by gear drive to be that pinch roller I and traction wheel I provide by traction drive
Power；Silk material after opening quotation between pinch roller I and aligning driven wheel I first by passing through, using between traction wheel I and aligning driven wheel I,
Subsequently into vertical plane straightening mechanism.
The vertical plane straightening mechanism includes being arranged in vertical aligning cabinet side surface upper pressure wheel II, traction wheel II and aligning
Driven wheel II is placed for vertical plane；The pinch roller II is three, and aligning driven wheel II is two, and three pinch rollers II are arranged in flat
Row on the same level straight line that silk material move towards, two aligning driven wheels II be arranged in be parallel to silk material direction it is another it is horizontal directly
An aligning driven wheel II is arranged on line, and between each adjacent two pinch roller II (aligning driven wheel II is located at II top of pinch roller)；
The traction wheel II is arranged in same position and traction wheel II and three pinch roller II on same level straight line with driven wheel II；By
Traction drive is that traction wheel II provides power by sprocket wheel transmission；Silk material after horizontal plane straightening mechanism is first by drawing
Pass through between wheel II and driven wheel II, using pinch roller II and aligns between driven wheel II, subsequently into heating mechanism.
The heating mechanism includes being arranged in the intracorporal insulating layer of heater box, heating tube, hot blast conveying pipe, heat source blower system
System and electrical temperature control system；Wherein: the insulating layer is arranged in the tube wall periphery of heating tube, and the heat source blower fan system passes through heat
Wind delivery pipe is connected with heating tube, controls heating temperature by electrical temperature control system；In the heating mechanism, the length of heating tube
Not less than 2m, titanium alloy wire materials enter in heating tube after vertical plane straightening mechanism to be heated.
The pre-bending mechanism includes pre-bending cabinet, traction wheel III, driven wheel III and pre-bending driven wheel III；The traction wheel
III, driven wheel III and pre-bending driven wheel III are horizontal plane placement；The pre-bending mechanism includes leading at least 1 group of same position setting
Running wheel III and driven wheel III provide power by gear drive by traction drive for traction wheel III；The pre-bending mechanism is also
The pre-bending driven wheel III of tension adjusting device III is had including at least one.
The spraying mechanism includes gas pressure spray gun, gun stand and liquid storage pressurized tank；Coating by liquid storage pressurized tank into
Enter gas pressure spray gun, is sprayed by the gun slot of gas pressure spray gun；The gas pressure spray gun is fixed on gun stand；Institute
Stating gas pressure spray gun is two or three, and for example two spray guns are then mutually in 180 ° of staggered relatively, for example three gas pressures
Spray gun is then in 120 ° (radially distributing) placements, and such modes of emplacement is so that spraying area covers entire silk material table
Face；The spraying mechanism is additionally provided with directive wheel, air exhausting device, exhaust-air filter, spraying box, base support III and coating recycling
Device, the directive wheel are fixed on gun stand, and guide pipe is also connected on gun stand, and silk material is guided by directive wheel and carried out
In guide pipe, guide pipe controls trend of the silk material in spraying box；Silk material enters after spraying box sprayed, by setting in spraying box
The silk material outlet output set；The top of spraying box is equipped with air exhausting device, and the gas in spraying box is filtered by exhaust-air filter
Enter air exhausting device afterwards and is discharged；The lower section of spraying box be equipped with recovering device for coating, for coating remaining in spraying box into
Row recycling, spraying box base support III are supported.
The transmission system that the traction drive is made of sequentially connected motor, speed reducer and gear, it is described to lead
Draw driving device and drive traction wheel or shaft coupling, the rate of flat cabling is controlled with this.
Using the spraying method for the titanium alloy disk circle silk material that the equipment carries out, include the following steps:
(1) open the set: the titanium alloy disk circle silk material is fixed in opening quotation mechanism, and is opened the set；
(2) wire straightening: the silk material after disk is successively passed through horizontal plane straightening mechanism and vertical plane straightening mechanism, is obtained straight
Rodlike silk material；
(3) silk material preheats: the flat wire (straight rodlike silk material) of straight bar state is heated up by heating mechanism, flat by cooperating
The rate of cabling, titanium alloy wire materials surface heating and temperature control is between 100-300 DEG C；
(4) silk material pre-bending: straight rod-like samples (straight rodlike silk material) are after heating mechanism heats, into pre-bending mechanism, silk
The pre-bending angle of material is 60 ° -90 °, and silk thread is sent into spraying mechanism later；
(5) coating processing line-material coating: is carried out to silk material；
(6) close: the pre-bending silk material of coating carries out disk circle in closing quotation mechanism.
Advantages of the present invention and effective income:
1, the spraying that titanium alloy disk circle silk material is carried out using present device, is seen on the whole, titanium alloy disk circle silk material
Equipment forms the continuous and automatic work production with an opening quotation, aligning, heating, spraying and closing quotation, has filled up domestic titanium and has closed
The blank of golden disk circle line-material coating solid lubricant coating, meanwhile, carry out industrial scale, hence it is evident that production efficiency is improved,
To meet the needs in the fasteners stick silk material such as aerospace, military project field.
2, the straightening system in present device overcomes returning for titanium alloy using horizontal plane and the vertical plane aligning of multiple groups
It plays larger, ensure that the straight degree of flat miscut lumber.
3, the motor traction drive of the closing quotation mechanism in present device, straightening mechanism and pre-bending mechanism, Ke Yibao
The rate of whole equipment silk material cabling is demonstrate,proved, meanwhile, cooperate heating, drying mechanism, obtains preset silk material surface temperature.
4, of the present invention using more methods gas pressure spray gun spraying, other opposite coating methods, this method
It is easier to control the thickness of coating, the more preferable coating adhesion effect and coating uniformity that can be obtained avoid the sagging of coating
And the region of uncoated.
Detailed description of the invention
Fig. 1 is the main view of payingoff mechanism；
Fig. 2 is the perspective view of payingoff mechanism；
Fig. 3 is the top view of horizontal straightening system；
Fig. 4 is the main view of vertical straightening system；
Fig. 5 is the main view of heating mechanism；
Fig. 6 is the top view of pre-bending mechanism；
Fig. 7 is the main view of spraying mechanism；
Fig. 8 is the main view of take-up mechanism；
Fig. 9 is spraying equipment overall structure diagram of the present invention.
In figure: 1- payingoff mechanism, 101- support frame I, 102- disk circle silk material, 103- turntable I, 104- base support I, 2-
Horizontal plane straightening mechanism, 201- pinch roller I, 202- traction wheel I, 203- tension adjustment mechanism I, 204- align driven wheel I, 205- tune
Handwheel I, 206- driven wheel I are pressed, 207- level aligns cabinet, and 3- vertical plane rectifys prototype structure, 301- traction wheel II, 302- driven wheel
II, 303- regulating hand wheel of pressure II, 304- tension adjustment mechanism II, 305- align driven wheel II, and 306- pinch roller II, 307- is vertically aligned
Cabinet, 4- heating mechanism, 401- insulating layer, 402- heating tube, the electrical temperature control system of 403-, 404- hot blast conveying pipe, 405- heat
Source blower fan system, 5- pre-bending mechanism, 501- pre-bending cabinet, 502- traction wheel III, 503- driven wheel III, 504- pre-bending driven wheel,
505- tension adjusting device III, 506- tension adjustment wheel, 6- spraying mechanism, 601- gun stand, 602- directive wheel, 603- spray gun
Mouthful, 604- air exhausting device, 605- exhaust-air filter, the outlet of 606- silk material, 607- spraying box, 608- base support III, 609-
Recovering device for coating, 610- liquid storage pressurized tank, 7- take-up mechanism, 701- motor, 702- shaft coupling, 703- speed reducer, 704- branch
Support II, 705- turntable II, 706- base support II.
Specific embodiment
Referring to Fig. 1-Fig. 9, the spraying equipment of titanium alloy disk circle silk material of the present invention is made of 7 parts, is respectively: opening quotation machine
Structure, horizontal plane straightening mechanism, vertical plane straightening mechanism, heating mechanism, pre-bending mechanism, spraying mechanism and take-up mechanism, for
One disk titanium alloy disk justifies silk material, passes sequentially through the coating that the above mechanism completes solid lubricant coating.Wherein, 4 mechanisms have
The motor of traction is driven, retarder and transmission gear are connected, drives the traction wheel I in Fig. 3, the traction wheel II in Fig. 4, figure respectively
Traction wheel III in 6 and the shaft coupling in Fig. 8 702 are implemented to adjust 4 motor speeds one when titanium alloy disk circle line-material coating
It causes, to guarantee the rate of entire flat cabling.The specific structure of the equipment is as follows:
The function and specific structure of the equipment each section are as follows:
One, open the set mechanism: for the opening quotation of titanium alloy disk circle silk material, structure is as shown in Figs. 1-2；The opening quotation mechanism 1
Including support frame I 101, turntable I 103 and base support I 104, in which: the disk circle silk material 102 is solid by support frame I 101
It is scheduled on turntable 103, the preferably four evenly arranged support frames of inner circle circumferencial direction along disk circle silk material in the present invention, rotation
Turntable is supported by base support I；It is furnished with support frame card slot and corresponding locking device on the turntable I, four support frames I are set
It after support frame card slot, is fixed on turntable I by locking device, realizes the fixation to titanium alloy disk circle silk material.I energy of support frame
It is enough to be moved radially on turntable I and (realization is moved radially in support frame card slot by support frame I), to control titanium alloy wire
The disk circular diameter of material.The inner circle diameter control of disk circular diameter is between 1.2m-1.5m.
Two, horizontal plane straightening mechanism: the silk material after opening quotation mechanism is opened the set passes sequentially through horizontal plane straightening mechanism
2 and vertical plane straightening mechanism 3, obtain straight rodlike silk material (flat wire)；As shown in figure 3, the horizontal plane straightening mechanism includes cloth
Be placed in pinch roller I 201 on horizontal aligning cabinet (pedestal) 207 surface, traction wheel I 202, tension adjusting device I 203, aligning from
Driving wheel I 204, driven wheel I 206 and regulating hand wheel of pressure I 205；The pinch roller I, traction wheel I, aligning driven wheel I and driven wheel I are water
Plane is placed；The pinch roller I is three, and aligning driven wheel I is four, and three pinch rollers I, which are arranged in, is parallel to the same of silk material direction
On one horizontal linear, four aligning driven wheels I are arranged on another horizontal linear for being parallel to silk material direction, and each adjacent two
It aligns and arranges a pinch roller I between driven wheel I；The traction wheel I is arranged in same position and traction wheel I and three with driven wheel I
A pinch roller I is on same level straight line；Power is provided for traction wheel I by gear drive by traction drive；Horizontal plane is rectified
Straight mechanism uses gear drive, ensure that the straight degree of horizontal plane.Silk material after opening quotation is first by between pinch roller I and aligning driven wheel I
By using traction wheel I and aligning between driven wheel I, subsequently into vertical plane straightening mechanism.The horizontal plane straightening mechanism
It further include the tension adjusting device I and regulating hand wheel of pressure I for controlling silk material tension.
Three, vertical plane straightening mechanism:
As shown in figure 4, the vertical plane straightening mechanism includes being arranged on vertical aligning cabinet (pedestal) 307 side surface to press
II 306, traction wheel II 301 and aligning driven wheel II 305 are taken turns, is arranged on vertical plane；The pinch roller II be three, aligning from
Driving wheel II is two, and three pinch rollers II are arranged on the same level straight line for being parallel to silk material trend, two aligning driven wheels II
It is arranged on another horizontal linear for being parallel to silk material direction, and arranges an aligning driven wheel between each adjacent two pinch roller II
II (aligning driven wheel II is located at II top of pinch roller)；The traction wheel II is arranged in same position and traction wheel II with driven wheel II
With three pinch rollers II on same level straight line；Power is provided for traction wheel II by sprocket wheel transmission by traction drive；Through
Silk material after crossing horizontal plane straightening mechanism using pinch roller II and is aligned driven first by passing through between traction wheel II and driven wheel II
Between wheel II, subsequently into heating mechanism.Vertical plane straightening mechanism is driven using sprocket wheel, and on the whole, disk circle silk material passes through 2 faces
Align the straight degree to guarantee flat cabling.The vertical plane straightening mechanism further includes the tension adjusting device for controlling silk material tension
II and regulating hand wheel of pressure II 303.Driven wheel II and aligning driven wheel II for cooperation pinch roller II and traction wheel II, are equipped with and open
Force adjusting device II 304.
Four: heating mechanism: the flat wire (straight rodlike silk material) of straight bar state is warming up to required temperature by heating mechanism 4
Degree；As shown in figure 5, the heating mechanism includes being arranged in the intracorporal insulating layer 401 of heater box, heating tube 402, hot blast conveying pipe
404, heat source blower fan system 405 and electrical temperature control system 403；Wherein: the insulating layer is arranged in the tube wall periphery of heating tube, institute
It states heat source blower fan system to be connected by hot blast conveying pipe with heating tube, heating temperature is controlled by electrical temperature control system；It is described to add
In heat engine structure, the rate for controlling flat cabling and the electrical temperature-controlling system of control need to be cooperated, to control the surface of the flat wire of titanium alloy
Temperature, in order to guarantee that the uniformity of temperature, the length of heating tube are not less than 2m, avoid titanium alloy due to poor thermal conductivity, silk material table
Face temperature fluctuation, while the heat source blower fan system being equipped with, the maximized temperature and cleannes for guaranteeing silk material surface, by heating
About 200 DEG C of silk material surface temperature after mechanism.Titanium alloy wire materials enter in heating tube after vertical plane straightening mechanism to be heated.
Five: pre-bending mechanism: straight rod-like samples (straight rodlike silk material) are after heating mechanism heats, the flat wire with temperature
Line (straight rodlike silk material) enters pre-bending mechanism 5, and flat wire-moving coil diameter is formed by pre-bending mechanism and provides driving force, later will
Silk thread is sent into spraying mechanism 6；As shown in fig. 6, the pre-bending mechanism includes pre-bending cabinet 501, traction wheel III 502, driven wheel III
503 and pre-bending driven wheel III 504；Traction wheel III, driven wheel III and the pre-bending driven wheel III is horizontal plane placement；It is described pre-
Bender structure includes at least 1 group traction wheel III and driven wheel III with position setting, is by gear drive by traction drive
Traction wheel III provides power；The pre-bending mechanism further includes the pre-bending driven wheel that at least one has tension adjusting device III 505
III, 60 ° -90 ° of pre-bending angle of silk material can be made.The pre-bending mechanism further includes the tension adjusting device III for controlling silk material
With tension adjustment wheel 506.
Six, coating processing spraying mechanism: is carried out to silk material；As shown in fig. 7, the spraying mechanism includes gas pressure spray
Rifle, gun stand 601 and liquid storage pressurized tank 610；Coating enters gas pressure spray gun by liquid storage pressurized tank, by gas pressure spray gun
Gun slot 603 spray；The gas pressure spray gun is fixed on gun stand；The gas pressure spray gun is two or three
(corresponding there are two or three gun slots), then two gun slots are mutually in 180 ° staggered relatively to for example two spray guns, and for example three
Then three gun slots are in 120 ° (radially distributing) placements to a gas pressure spray gun, and such modes of emplacement is so that spraying
The entire silk material surface of region overlay；The spraying mechanism be additionally provided with directive wheel 602, air exhausting device 604, exhaust-air filter 605,
Spraying box 607, base support III 608 and recovering device for coating 609, the directive wheel are fixed on gun stand, gun stand
On be also connected with guide pipe, silk material is guided by directive wheel and is carried out in guide pipe, and guide pipe controls trend of the silk material in spraying box；
Silk material enters after spraying box sprayed, by 606 output of silk material outlet being arranged in spraying box；The top of spraying box is equipped with air draft
Device, the gas in spraying box enter air exhausting device and are discharged after filtering by exhaust-air filter；The lower section of spraying box is equipped with
Recovering device for coating, for recycling to coating remaining in spraying box, spraying box base support III is supported.Air draft dress
It sets and the setting of recovering device for coating, security protection, environmental protection and energy saving recycling can be played the role of.
Seven, close mechanism: the pre-bending silk material of coating carries out disk circle in closing quotation mechanism 7；As shown in figure 8, the receipts
Disc mechanism includes support frame II 704, turntable II 705 and base support II 706, in which: the disk circle silk material 102 passes through support
Frame II is fixed on turntable II, and turntable II is supported by base support II；On the turntable II equipped with support frame card slot with
And corresponding locking device, support frame II can move radially on a spinstand, thus fixed and control titanium alloy wire materials disk circles
Diameter；Turntable II in the closing quotation mechanism is connected with shaft coupling 702, is rotated by traction drive by shaft coupling
Platform II provides rotary power.
Traction drive in level above face straightening mechanism, vertical plane straightening mechanism, pre-bending mechanism and closing quotation mechanism
The transmission system being made of sequentially connected motor 701, speed reducer 703 and gear, the traction drive drive each machine
Traction wheel or shaft coupling in structure, the rate of flat cabling is controlled with this.The mechanism that closes matches as sale at reduced prices mechanism size
For the turntable that motor and speed reducer drives, it can realize that automatically mechanization is closed automatically.
Using the spraying method for the titanium alloy disk circle silk material that the equipment carries out, include the following steps:
(1) open the set: the titanium alloy disk circle silk material is fixed in opening quotation mechanism, and is opened the set；
(2) wire straightening: the silk material after disk is successively passed through horizontal plane straightening mechanism and vertical plane straightening mechanism, is obtained straight
Rodlike silk material；
(3) silk material preheats: the flat wire (straight rodlike silk material) of straight bar state is heated up by heating mechanism, flat by cooperating
The rate of cabling, titanium alloy wire materials surface heating and temperature control is between 100-300 DEG C；
(4) silk material pre-bending: straight rod-like samples (straight rodlike silk material) are after heating mechanism heats, into pre-bending mechanism, silk
The pre-bending angle of material is 60 ° -90 °, and silk thread is sent into spraying mechanism later；
(5) coating processing line-material coating: is carried out to silk material；
(6) close: the pre-bending silk material of coating carries out disk circle in closing quotation mechanism.
The present invention only needs the wire spraying of unidirectionally putting down away of a time can completion table very well the titanium alloy wire materials of Kinds of Heavy Coil
The application job in face, and through excessively the spraying of gas pressure spray gun, the coating adhesion and uniformity on silk material surface are more preferable,
Solve the blank of Kinds of Heavy Coil titanium alloy wire materials coating solid lubricant coating in existing industrial production, while the device and method,
It is high-efficient, energy-saving and emission-reduction, at low cost, be conducive to apply in large-scale industrial production.
Claims (10)
1. a kind of spraying equipment of titanium alloy disk circle silk material, it is characterised in that: the equipment includes opening quotation mechanism, horizontal plane straightener
Structure, vertical plane straightening mechanism, heating mechanism, seven part of pre-bending mechanism, spraying mechanism and take-up mechanism, the equipment specific structure is such as
Under:
Open the set mechanism: the opening quotation for titanium alloy disk circle silk material；
Horizontal plane straightening mechanism and vertical plane straightening mechanism: the silk material after opening quotation mechanism is opened the set passes sequentially through level
Face straightening mechanism and vertical plane straightening mechanism obtain straight rodlike silk material；
Heating mechanism: straight rodlike silk material is warming up to required temperature by heating mechanism；
Pre-bending mechanism: straight rodlike silk material is after heating mechanism heats, into pre-bending mechanism, by pre-bending mechanism by flat wire-moving
It is bent to certain angle in advance, silk thread is sent into spraying mechanism later；
Spraying mechanism: coating processing is carried out to silk material；
Closing quotation mechanism: the pre-bending silk material of coating carries out disk circle in closing quotation mechanism.
2. the spraying equipment of titanium alloy disk according to claim 1 circle silk material, it is characterised in that: the opening quotation mechanism includes
Support frame I, turntable I and base support I, in which: the disk circle silk material is fixed on a spinstand by support frame I, turntable
It is supported by base support I；It is furnished with support frame card slot and corresponding locking device on the turntable I, support frame I can rotate
It is moved radially on platform I, thus fixed and control titanium alloy wire materials disk circular diameters.
3. the spraying equipment of titanium alloy disk according to claim 1 circle silk material, it is characterised in that: the closing quotation mechanism includes
Support frame II, turntable II and base support II, in which: the disk circle silk material is fixed on turntable II by support frame II,
Turntable II is supported by base support II；It is furnished with support frame card slot and corresponding locking device, support frame on the turntable II
II can move radially on a spinstand, thus fixed and control titanium alloy wire materials disk circular diameters；In the closing quotation mechanism
Turntable II is connected with shaft coupling, provides rotary power by shaft coupling by traction drive for turntable II.
4. the spraying equipment of titanium alloy disk circle silk material according to claim 1, it is characterised in that: the horizontal plane straightener
Structure includes the pinch roller I being arranged in horizontal aligning tank surface, traction wheel I, tension adjusting device I, aligns driven wheel I, is driven
Wheel I and regulating hand wheel of pressure I；The pinch roller I, traction wheel I, aligning driven wheel I and driven wheel I are to place on horizontal plane；The pinch roller I
Be three, aligning driven wheel I be four, three pinch rollers I are arranged on the same straight line for being parallel to silk material direction, four aligning from
Driving wheel I is arranged on another straight line for being parallel to silk material direction, and arranges a pinch roller between each adjacent two aligning driven wheel I
Ⅰ；The traction wheel I is arranged in same position and traction wheel I and three pinch roller I on the same line with driven wheel I；It is driven by traction
Dynamic device is that traction wheel I provides power by gear drive；Silk material after opening quotation between pinch roller I and aligning driven wheel I first by passing through
It crosses, using traction wheel I and aligns between driven wheel I, subsequently into vertical plane straightening mechanism.
5. the spraying equipment of titanium alloy disk circle silk material according to claim 1, it is characterised in that: the vertical plane straightener
Structure includes that the pinch roller II, traction wheel II and aligning driven wheel II, the pinch roller II being arranged on vertical aligning cabinet side surface are led
Running wheel II and aligning driven wheel II are to place on vertical plane；The pinch roller II is three, and aligning driven wheel II is two, three pressures
Wheel II is arranged on the same straight line for being parallel to silk material trend, and two aligning driven wheels II are arranged in and are parallel to the another of silk material direction
On one straight line, and an aligning driven wheel II is arranged between each adjacent two pinch roller II；The traction wheel II and II cloth of driven wheel
Set in same position and traction wheel II and three pinch roller II on the same line；It is led by traction drive by sprocket wheel transmission
Running wheel II provides power；Silk material after horizontal plane straightening mechanism between traction wheel II and driven wheel II first by passing through, then passes through
It crosses between pinch roller II and aligning driven wheel II, subsequently into heating mechanism.
6. the spraying equipment of titanium alloy disk according to claim 1 circle silk material, it is characterised in that: the heating mechanism includes
It is arranged in the intracorporal insulating layer of heater box, heating tube, hot blast conveying pipe, heat source blower fan system and electrical temperature control system；Wherein: institute
The tube wall periphery that insulating layer is arranged in heating tube is stated, the heat source blower fan system is connected by hot blast conveying pipe with heating tube, is led to
Cross electrical temperature control system control heating temperature；In the heating mechanism, the length of heating tube is not less than 2m, and titanium alloy wire materials pass through
Enter in heating tube after vertical plane straightening mechanism and is heated.
7. the spraying equipment of titanium alloy disk according to claim 1 circle silk material, it is characterised in that: the pre-bending mechanism includes
Pre-bending cabinet, traction wheel III, driven wheel III and pre-bending driven wheel III；Traction wheel III, driven wheel III and the pre-bending driven wheel
III is to place on horizontal plane；The pre-bending mechanism includes the traction wheel III and driven wheel III of at least 1 group of same position setting, by leading
Drawing driving device by gear drive is that traction wheel III provides power；The pre-bending mechanism further includes the tensioned tune of at least one band
The pre-bending driven wheel III of engagement positions III.
8. the spraying equipment of titanium alloy disk according to claim 1 circle silk material, it is characterised in that: the spraying mechanism includes
Gas pressure spray gun, gun stand and liquid storage pressurized tank；Coating enters gas pressure spray gun by liquid storage pressurized tank, by gas pressure
The gun slot of spray gun sprays；The gas pressure spray gun is fixed on gun stand；The gas pressure spray gun is two or three
A, for example two spray guns are then mutually staggered relatively in 180 °, and for example three gas pressure spray guns are then in 120 ° of placements, in this way
Modes of emplacement so that spraying area covers entire silk material surface；The spraying mechanism is additionally provided with directive wheel, air exhausting device, air draft
Filter device, spraying box, base support III and recovering device for coating, the directive wheel are fixed on gun stand, gun stand
On be also connected with guide pipe, silk material is guided by directive wheel and is carried out in guide pipe, and guide pipe controls trend of the silk material in spraying box；
Silk material enters after spraying box sprayed, by the silk material outlet output being arranged in spraying box；The top of spraying box is filled equipped with air draft
It sets, the gas in spraying box enters air exhausting device and is discharged after filtering by exhaust-air filter；The lower section of spraying box, which is equipped with, to be applied
Expect recyclable device, for recycling to coating remaining in spraying box, spraying box base support III is supported.
9. according to the spraying equipment of the circle silk material of titanium alloy disk described in claim 3,4,5 or 7, it is characterised in that: the traction
The transmission system that driving device is made of sequentially connected motor, speed reducer and gear, the traction drive drive are led
Running wheel or shaft coupling control the rate of flat cabling with this.
10. a kind of spraying method of the titanium alloy disk circle silk material carried out using equipment described in claim 1, it is characterised in that: should
Method includes the following steps:
(1) open the set: the titanium alloy disk circle silk material is fixed in opening quotation mechanism, and is opened the set；
(2) wire straightening: the silk material after disk is successively passed through horizontal plane straightening mechanism and vertical plane straightening mechanism, is obtained straight rodlike
Silk material；
(3) silk material preheats: the flat wire of straight bar state is heated up by heating mechanism, and by cooperating the rate of flat cabling, titanium is closed
Spun gold material surface heating and temperature control is between 100-300 DEG C；
(4) silk material pre-bending: straight rod-like samples are after heating mechanism heats, and into pre-bending mechanism, the pre-bending angle of silk material is
60 ° -90 °, silk thread is sent into spraying mechanism later；
(5) coating processing line-material coating: is carried out to silk material；
(6) close: the pre-bending silk material of coating carries out disk circle in closing quotation mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201811053876.7A CN109047369A (en) | 2018-09-11 | 2018-09-11 | A kind of spraying equipment and spraying method of titanium alloy disk circle silk material |
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| CN201811053876.7A CN109047369A (en) | 2018-09-11 | 2018-09-11 | A kind of spraying equipment and spraying method of titanium alloy disk circle silk material |
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| CN117358840A (en) * | 2023-12-05 | 2024-01-09 | 河北沧海核装备科技股份有限公司 | Efficient energy-saving numerical control induction heater for elbow pushing and forming |
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