CN109046573B - A high-efficiency dust-absorbable multi-stage coal ore crushing device - Google Patents
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- 239000003245 coal Substances 0.000 title claims abstract description 79
- 239000000428 dust Substances 0.000 claims abstract description 67
- 238000005192 partition Methods 0.000 claims description 17
- 239000004575 stone Substances 0.000 claims description 16
- 230000000903 blocking effect Effects 0.000 claims description 2
- 238000007599 discharging Methods 0.000 claims description 2
- 230000000694 effects Effects 0.000 claims description 2
- 238000010298 pulverizing process Methods 0.000 abstract description 25
- 238000000034 method Methods 0.000 description 8
- 230000008569 process Effects 0.000 description 5
- 230000007246 mechanism Effects 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 239000007921 spray Substances 0.000 description 3
- 230000003014 reinforcing effect Effects 0.000 description 2
- 238000009423 ventilation Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000003595 mist Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C4/00—Crushing or disintegrating by roller mills
- B02C4/02—Crushing or disintegrating by roller mills with two or more rollers
- B02C4/08—Crushing or disintegrating by roller mills with two or more rollers with co-operating corrugated or toothed crushing-rollers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C4/00—Crushing or disintegrating by roller mills
- B02C4/28—Details
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C4/00—Crushing or disintegrating by roller mills
- B02C4/28—Details
- B02C4/42—Driving mechanisms; Roller speed control
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B15/00—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area
- B08B15/04—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area from a small area, e.g. a tool
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Abstract
一种高效可吸尘多级煤矿石粉碎装置,属于煤矿石粉碎设备技术领域。所述高效可吸尘多级煤矿石粉碎装置,包括箱体、一级粉碎室、二级粉碎室和除尘室,所述箱体内上部设置有一级粉碎室和除尘室,箱体内下部设置有二级粉碎室,箱体上方设有煤矿石进口,煤矿石进口与一级粉碎室连通,一级粉碎室的出口与二级粉碎的进口连通,以使初步粉碎的煤矿石进入到二级粉碎室,二级粉碎室的侧壁下部设置有开口,开口与箱体的出料口连通,将粉碎后的成品煤矿石排出。所述高效可吸尘多级煤矿石粉碎装置的粉碎速度快效率高,粉碎过程中粉尘能被吸收,防止污染,实现煤矿石的多级粉碎的同时利用风幕进行集尘,最后结合滤网除尘,粉碎、除尘效率高。
A high-efficiency and dust-absorbing multi-level coal ore crushing device belongs to the technical field of coal ore crushing equipment. The high-efficiency and dust-absorbable multi-level coal ore crushing device includes a box body, a primary crushing chamber, a secondary crushing chamber and a dust removal chamber. There is a coal ore inlet above the box, the coal ore inlet is connected with the primary crushing chamber, and the outlet of the primary crushing chamber is connected with the secondary crushing inlet, so that the initially crushed coal ore enters the secondary crushing chamber , The lower part of the side wall of the secondary crushing chamber is provided with an opening, and the opening is communicated with the discharge port of the box body, and the crushed finished coal ore is discharged. The high-efficiency dust-absorbable multi-stage coal ore pulverizing device has fast pulverization speed and high efficiency, dust can be absorbed in the pulverizing process to prevent pollution, realize multi-stage pulverization of coal ore, and use an air curtain to collect dust, and finally combine the filter screen High efficiency of dust removal, crushing and dust removal.
Description
技术领域technical field
本发明涉及煤矿石粉碎设备技术领域,特别涉及一种高效可吸尘多级煤矿石粉碎装置。The invention relates to the technical field of coal ore crushing equipment, in particular to an efficient and dust-absorbing multi-level coal ore crushing device.
背景技术Background technique
在矿场生产中,初步开采出的原煤,块体较大,不利于矿石的运输。一般在矿井内部都设置有煤矿石粉碎装置,将块体较大的原煤粉碎,然后再运输。目前的煤矿石粉碎装置在工作时由于煤矿石块体较大,容易对粉碎腔造成损坏,并且在粉碎时粉碎效率不高,会有少许块体较大的原煤粉碎不达标。In mine production, the initially mined raw coal has large blocks, which is not conducive to the transportation of ore. Generally, a coal ore crushing device is installed inside the mine, which crushes the large block of raw coal and then transports it. The current coal ore pulverizing device is easy to damage the pulverizing cavity due to the large coal ore blocks during operation, and the pulverization efficiency is not high during pulverization, and some raw coal with large blocks may not meet the pulverization standard.
因此,近年来,工厂对煤炭的要求越来越高,越来越多的客户不再需求直接开采出来的煤块,而是需求煤粉或者尺寸小的煤矿石,但是在将原煤进行粉碎时会产生大量的灰尘,不仅对空气环境造成一定的污染,而且对操作人员的身体健康造成一定的危害,同时大多数的粉碎设备会出现粉碎不彻底的现象,造成一定的浪费。现有的多级粉碎装置中除尘机构大体为向粉碎室喷洒水的湿式除尘,容易造成除尘机构堵塞,降低煤矿石的粉碎速率,产生大量废水等,还需要对废水设置专门的沉淀处理机构。Therefore, in recent years, factories have higher and higher requirements for coal, and more and more customers no longer need directly mined coal blocks, but need pulverized coal or small-sized coal ore, but when pulverizing raw coal A large amount of dust will be generated, which will not only cause certain pollution to the air environment, but also cause certain harm to the health of operators. The dust removal mechanism in the existing multi-stage crushing device is generally a wet dust removal method that sprays water into the crushing chamber, which is easy to cause blockage of the dust removal mechanism, reduce the crushing rate of coal ore, and generate a large amount of waste water.
发明内容SUMMARY OF THE INVENTION
为了解决现有技术存在的问题,本发明的目的是提供一种高效可吸尘多级煤矿石粉碎装置,结构简单,采用干式除尘,粉碎、除尘效率高,粉碎过程中粉尘能被吸收,防止污染。In order to solve the problems existing in the prior art, the purpose of the present invention is to provide a high-efficiency dust-absorbable multi-stage coal ore crushing device, which has a simple structure, adopts dry dust removal, has high crushing and dust removal efficiency, and can absorb dust during the crushing process. Prevent contamination.
为了实现上述发明目的,本发明的技术方案是:In order to realize the above-mentioned purpose of the invention, the technical scheme of the present invention is:
一种高效可吸尘多级煤矿石粉碎装置,包括箱体、一级粉碎室、二级粉碎室和除尘室;A high-efficiency dust-absorbable multi-stage coal ore crushing device, comprising a box body, a primary crushing chamber, a secondary crushing chamber and a dust removal chamber;
所述箱体内上部设置有一级粉碎室和除尘室,所述一级粉碎室和除尘室通过竖板隔开,所述箱体内下部设置有二级粉碎室,所述箱体上方靠近一级粉碎室的一侧设有煤矿石进口,所述煤矿石进口与一级粉碎室连通,所述一级粉碎室的出口与二级粉碎的进口连通,以使初步粉碎的煤矿石进入到二级粉碎室,所述二级粉碎室的侧壁下部设置有开口,所述开口与箱体的出料口连通,将粉碎后的成品煤矿石排出;The upper part of the box body is provided with a primary crushing chamber and a dust removal chamber, the primary crushing chamber and the dust removal chamber are separated by a vertical plate, a secondary crushing chamber is set at the lower part of the box body, and the upper part of the box body is close to the primary crushing chamber. One side of the chamber is provided with a coal ore inlet, the coal ore inlet is communicated with the primary crushing chamber, and the outlet of the primary crushing chamber is communicated with the secondary crushing inlet, so that the initially crushed coal ore enters the secondary crushing chamber. The lower part of the side wall of the secondary pulverizing chamber is provided with an opening, and the opening is communicated with the discharge port of the box body, and the pulverized finished coal ore is discharged;
所述一级粉碎室内设置有一级粉碎装置,用于煤矿石的初步粉碎;The primary crushing chamber is provided with a primary crushing device for preliminary crushing of coal ore;
所述除尘室靠近一级粉碎室的出口和二级粉碎的进口的一侧设置有吸气风扇,用于将粉尘吸入除尘室,除尘室位于箱体侧壁的一侧设置有通风口,用于将除尘室内的粉尘排出;The side of the dust chamber close to the outlet of the primary crushing chamber and the inlet of the secondary crushing is provided with a suction fan, which is used to suck the dust into the dust chamber. To discharge the dust in the dust removal chamber;
所述二级粉碎室内设置有二级粉碎装置,用于煤矿石的深度粉碎。The secondary crushing chamber is provided with a secondary crushing device for deep crushing of coal ore.
所述一级粉碎室的下部设置有支撑板,支撑板的一端与箱体靠近一级粉碎室一侧的内壁连接,另一端与二级粉碎室靠近一级粉碎室一侧的侧壁上端高度平齐且连接,所述除尘室的下部设置有隔板一,隔板一的一端与箱体靠近除尘室的内壁连接,另一端与二级粉碎室靠近除尘室一侧的侧壁上端连接,所述隔板一靠近二级粉碎室的一端与所述竖板靠近除尘室的一侧通过隔板二连接,所述吸气风扇设置在隔板二上。The lower part of the primary crushing chamber is provided with a supporting plate, one end of the supporting plate is connected with the inner wall of the box body on the side close to the primary crushing chamber, and the other end is connected to the upper end of the side wall of the secondary crushing chamber on the side close to the primary crushing chamber. It is flush and connected, the lower part of the dust chamber is provided with a partition plate one, one end of the partition plate one is connected with the inner wall of the box body close to the dust chamber, and the other end is connected with the upper end of the side wall of the secondary crushing chamber close to the dust chamber side, One end of the first partition plate close to the secondary crushing chamber is connected with the side of the vertical plate close to the dust removal chamber through the second partition plate, and the suction fan is arranged on the second partition plate.
所述一级粉碎装置包括两个转轴一、驱动装置一和驱动装置二,每个转轴一外部同轴套设有辊轮一,每个辊轮一外部沿周向均匀设置有锥形凸起,驱动装置一和驱动装置二分别与一个转轴一连接,用于驱动转轴一。The first-stage pulverizing device includes two rotating shafts, one driving device and two driving devices. The outer part of each rotating shaft is coaxially sleeved with a
所述二级粉碎装置包括四个转轴二和驱动装置三,四个转轴二对称排列成两行两列,每个转轴二外部同轴套设有辊轮二,每个辊轮二外部沿周向均匀设置有半圆形凸起,驱动装置三同时与四个转轴二连接,用于驱动转轴二。The secondary pulverizing device includes four rotating shafts two and three driving devices. The four rotating shafts are symmetrically arranged in two rows and two columns. The outer part of each rotating shaft two is coaxially sleeved with two rollers, and the outside of each roller two is along the circumference. The semicircular protrusions are evenly arranged in the direction, and the
所述二级粉碎室的底面倾斜设置,二级粉碎室设置有开口的一侧低于与其相对的一侧,便于粉碎后的成品煤矿石的排出。The bottom surface of the secondary crushing chamber is inclined, and the side with the opening of the secondary crushing chamber is lower than the side opposite to it, so as to facilitate the discharge of the crushed finished coal ore.
所述竖板的上端与箱体顶板内壁连接,下端与安装座连接,安装座上活动安装有挡板,用以防止经一级粉碎室初步粉碎后的煤矿石堵塞吸气风扇。The upper end of the vertical plate is connected with the inner wall of the top plate of the box body, and the lower end is connected with the mounting seat, and a baffle plate is movably installed on the mounting seat to prevent the coal ore after preliminary crushing in the primary crushing chamber from blocking the suction fan.
所述吸气风扇的两侧设置有滤网一,所述通风口处设置有滤网二。The first filter screen is provided on both sides of the suction fan, and the second filter screen is provided at the ventilation opening.
所述箱体还包括下料板,所述下料板与所述出料口下方的箱体外壁连接。The box body further includes a blanking plate, and the blanking plate is connected to the outer wall of the box below the discharge opening.
所述二级粉碎室的下方通过支撑柱与箱体底部内壁连接。The lower part of the secondary pulverizing chamber is connected with the inner wall of the bottom of the box body through a support column.
所述高效可吸尘多级煤矿粉碎装置还包括支撑装置,支撑装置设置有四个,分别设置在箱体的下方的四个角,用于支撑箱体。The high-efficiency and dust-absorbable multi-stage coal mine pulverizing device further includes a supporting device, and there are four supporting devices, which are respectively arranged at the four corners below the box body for supporting the box body.
本发明的有益效果是:The beneficial effects of the present invention are:
本发明的使用效果优异,粉碎速度快效率高,得到的成品煤矿石大小完全符合所需,粉碎过程中粉尘能被吸收,防止污染;本发明实现煤矿石的多级粉碎的同时利用风幕进行集尘,最后结合滤网除尘;本发明结构简单,简化了除尘过程,由于粉碎除尘过程为干式除尘,不需要向除尘机构中喷洒水,只需定期清洗或者更换滤网即可,整个装置运转时不容易被堵塞,粉碎、除尘效率高。The present invention has excellent use effect, high crushing speed and high efficiency, the size of the obtained finished coal ore completely meets the requirements, dust can be absorbed during the crushing process, and pollution is prevented; The dust is collected, and finally combined with the filter screen for dust removal; the invention has a simple structure and simplifies the dust removal process. Since the crushing and dust removal process is dry dust removal, it is not necessary to spray water into the dust removal mechanism, and only need to periodically clean or replace the filter screen. It is not easy to be blocked during operation, and the crushing and dust removal efficiency is high.
附图说明Description of drawings
图1是本发明提供的高效可吸尘多级煤矿粉碎装置的结构示意图;Fig. 1 is the structural representation of the high-efficiency dust-absorbable multi-stage coal mine pulverizing device provided by the present invention;
图2是本发明提供的高效可吸尘多级煤矿粉碎装置的右视图;Fig. 2 is the right side view of the high-efficiency dust-absorbable multi-stage coal mine pulverizing device provided by the present invention;
图3是本发明提供的二级粉碎室的结构示意图。FIG. 3 is a schematic structural diagram of a secondary pulverizing chamber provided by the present invention.
其中,in,
1-箱体,2-支撑装置,3-煤矿石进口,4-转轴一,5-辊轮一,6-锥形凸起,7-驱动电机一,8-电机罩一,9-驱动电机二,10-电机罩二,11-支撑板,12-加强固定板,13-竖板,14-安装座,15-挡板,16-通风口,17-隔板二,18-吸气风扇,19-二级粉碎室,20-驱动电机三,21-电机罩三,22-转轴二,23-辊轮二,24-支撑柱,25-出料口,26-下料板,27-通孔。1-Box, 2-Support device, 3-Coal ore inlet, 4-
具体实施方式Detailed ways
下面将结合本发明的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明的一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
为了解决现有技术存在的问题,如图1至图3所示,本发明提供了一种高效可吸尘多级煤矿石粉碎装置,包括箱体1、一级粉碎室、二级粉碎室19和除尘室,箱体1内上部设置有一级粉碎室和除尘室,一级粉碎室和除尘室通过竖板13隔开,竖板13的上端与箱体1顶板内壁连接,下端与安装座14连接,安装座14上活动安装有挡板15,用以防止经一级粉碎室初步粉碎后的煤矿石堵塞吸气风扇18。本发明中,如图1所示,一级粉碎室由箱体1内壁、竖板13和支撑板11围合成,支撑板11靠近箱体1内壁的一侧高于靠近二级粉碎室19的一侧,以使经一级粉碎装置初步粉碎的煤矿石顺利的进入二级粉碎室19,支撑板11的下方设置有加强固定板12,加强固定板12通过支撑杆固定安装在邻近的箱体1内壁上,一级粉碎装置的两个转轴一4沿一级粉碎室的对角设置,以使从煤矿进口进来的煤矿石从两个转轴一4之间通过,进行更好的粉碎。本发明中的挡板15自然下垂时,挡板15的下端位于二级粉碎室19进口的上方,经一级粉碎室粉碎的煤矿石进入二级粉碎室19时会与挡板15接触,挡板15由于自重作用可以通过自动调整位置控制一级粉碎室下料速度,通过自重的压力来控制下料速度,能够防止二级粉碎室19内的二级粉碎装置卡死。In order to solve the problems existing in the prior art, as shown in FIG. 1 to FIG. 3 , the present invention provides a high-efficiency dust-absorbing multi-stage coal ore pulverizing device, comprising a
箱体1内下部设置有二级粉碎室19,如图1所示,二级粉碎室19由箱体1内壁、竖板13、隔板一和隔板二17围合成,如图3所示,二级粉碎室19的底面倾斜设置,二级粉碎室19设置有开口的一侧低于与其相对的一侧,便于粉碎后的成品煤矿石的排出,二级粉碎室19的下方通过支撑柱24与箱体1底部内壁连接,用于减轻装置重量,提高开口位置,方便下料。A
箱体1上方靠近一级粉碎室的一侧设有煤矿石进口3,煤矿石进口3与一级粉碎室连通,一级粉碎室的出口与二级粉碎的进口连通,以使初步粉碎的煤矿石进入到二级粉碎室19,二级粉碎室19的侧壁下部设置有开口,开口与箱体1的出料口25连通,将粉碎后的成品煤矿石排出。A
一级粉碎室内设置有一级粉碎装置,用于煤矿石的初步粉碎,一级粉碎装置包括两个转轴一4、驱动装置一和驱动装置二,每个转轴一4外部同轴套设有辊轮一5,每个辊轮一5外部沿周向均匀设置有锥形凸起6,驱动装置一和驱动装置二分别与一个转轴一4连接,用于驱动转轴一4。本发明中,如图2所示,驱动装置一包括驱动电机一7和电机罩一8,其中,电机罩一8设置在箱体1的外壁上,驱动电机一7与一个转轴一4连接,驱动装置二包括驱动电机二9和电机罩二10,其中,电机罩二10设置在箱体1的外壁上,驱动电机二9与另一个转轴一4连接。The primary crushing chamber is provided with a primary crushing device, which is used for the preliminary crushing of coal ore. The primary crushing device includes two
除尘室靠近一级粉碎室的出口和二级粉碎的进口的一侧设置有吸气风扇18,用于将粉尘吸入除尘室,除尘室位于箱体1侧壁的一侧设置有通风口16,用于将除尘室内的粉尘排出,吸气风扇18的两侧设置有滤网一,通风口16处设置有滤网二。本发明设置有吸气风扇18,实现了利用风幕进行集尘,并结合滤网一和滤网二除尘,结构简单,简化了除尘过程,粉碎、除尘过程为干式除尘,不需要向除尘机构中喷洒水,只需定期清洗滤网一、清洗或者更换滤网二即可,除尘装置不容易被堵塞,粉碎、除尘效率高。A
二级粉碎室19内设置有二级粉碎装置,用于煤矿石的深度粉碎,二级粉碎装置包括四个转轴二22和驱动装置三,四个转轴二22对称排列成两行两列,每个转轴二22外部同轴套设有辊轮二23,每个辊轮二23外部沿周向均匀设置有半圆形凸起,驱动装置三同时与四个转轴二22连接,用于驱动转轴二22。本发明中,二级粉碎室19与其设置开口的一侧相对的一侧设置有四个通孔27,驱动装置三包括驱动电机三20和电机罩三21,其中,电机罩三21设置在箱体1的外壁上,四个转轴二22穿过通孔27与驱动电机三20连接,二级粉碎装置的四个转轴二22在二级粉碎室19中对称地排列成两行两列,四个转轴二22之间的间距可调节,将相邻两个混轮二之间的间隙调整为成品煤矿石的最大长度,以便更好的粉碎煤矿石,提高粉碎的速度和效率。The secondary crushing
一级粉碎室的下部设置有支撑板11,支撑板11的一端与箱体1靠近一级粉碎室一侧的内壁连接,另一端与二级粉碎室19靠近一级粉碎室一侧的侧壁上端高度平齐且连接,除尘室的下部设置有隔板一,隔板一的一端与箱体1靠近除尘室的内壁连接,另一端与二级粉碎室19靠近除尘室一侧的侧壁上端连接,隔板一靠近二级粉碎室19的一端与竖板13靠近除尘室的一侧通过隔板二17连接,吸气风扇18设置在隔板二17上。The lower part of the primary crushing chamber is provided with a supporting
如图2所示,箱体1还包括下料板,下料板26与出料口25下方的箱体1外壁连接,使得下料时扬程更大。As shown in FIG. 2 , the
高效可吸尘多级煤矿粉碎装置还包括支撑装置2,支撑装置2设置有四个,分别设置在箱体1的下方的四个角,用于支撑箱体1。The high-efficiency and dust-absorbable multi-stage coal mine pulverizing device further includes
本发明的工作原理是:The working principle of the present invention is:
煤矿石经过煤矿石进口3进入一级粉碎室,一级粉碎装置将煤矿初步粉碎,初步粉碎的煤矿石经活动挡板15控制下料速度后进入到二级粉碎室19内,此时吸气风扇18将粉尘吸出,采用干式除尘法,无需向装置中喷洒除尘水雾,不存在除尘设备堵塞的问题,转轴二22与驱动电机三20转轴采用平行布置,成品煤的大小由二级粉碎室19中辊轮二23间的距离控制,二次粉碎后能够得到较均匀的所需大小的煤矿石,成品煤矿石由出料口25排出。The coal ore enters the primary crushing chamber through the
以上所述仅为本发明的较佳实施例,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection of the present invention. within the range.
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